battery ALFA ROMEO GIULIA 2022 Service Manual
[x] Cancel search | Manufacturer: ALFA ROMEO, Model Year: 2022, Model line: GIULIA, Model: ALFA ROMEO GIULIA 2022Pages: 248, PDF Size: 9.71 MB
Page 186 of 248

SERVICING AND MAINTENANCE
184
(o) Recommended operations
(●) Mandatory operations
Change engine coolant.●
Change engine oil and replace oil filter.
3
Rep
lace transfer case oil (AWD models only).
●
Replace accessory drive belt(s).●
Replace engine air cleaner.
4●●●●●
Replace additional fuel filter (if equipped).
●●●●●●●●●●●●●●●
Change the brake fluid.
5
Rep
lace cabin air filter.
4o●o●o●o●o●o●o●o
Spark plug replacement.
6
1. The SOS back up battery must be replaced every five years, regardless of mileage.
2. If oil degradation ratio (data collectible from diagnostic device) is more than 80% (oil quality less than 20%) engine oil and filter replacement is recommended.
3. The actual interval for changing engine oil and replacing the engine oil filter depends on the vehicle usage conditions and is signaled by the warning light or message in the instrument panel. In all cases, never exceed 1 year/10,000 miles (16,000 km).
4. If the vehicle is used in dusty areas, this cleaner must be replaced every 10,000 miles (16,000 km).
5. The brake fluid replacement has to be done every two years, irrespective of the mileage.
6. The spark plug change interval is 60,000 miles for NAFTA market or 60,000 km outside NAFTA. Yearly intervals do not apply.
Thousands of miles102030405060708090100110120130140150
Years123456789101112131415
Thousands of kilometers163248648096112128144160176192208224240
WARNING!
You can be badly injured working on or around a motor vehicle. Do only service work for which you have the knowledge and the right equipment. If you
have any doubt about your ability to perform a service job, take your vehicle to a competent mechanic.
Failure to properly inspect and maintain your vehicle could result in a component malfunction and affect vehicle handling and performance. This could
cause an accident.
22_GA_OM_EN_USC_t.book Page 184
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185
MAINTENANCE PLAN — 2.9L ENGINE
Thousands of miles102030405060708090100110120130140150
Years123456789101112131415
Thousands of kilometers163248648096112128144160176192208224240
SOS back up battery replacement (if equipped).1●●●
Check battery charge status with the proper instrument.
●●●●●●●●●●●●●●●
Check tire condition/wear and adjust pressure, if necessary.
Check the tire repair kit recharge condition and expiration
date.
●●●●●●●●●●●●●●●
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, trunk lid, passenger
compartment, glove compartment, instrument panel
warning lights, etc.).
●●●●●●●●●●●●●●●
Check and, if necessary, top up fluid levels.
●●●●●●●●●●●●●●●
Check engine control system operation (via diagnostic tool).
●●●●●●●●●●●●●●●
Visually inspect conditions of: exterior bodywork, underbody
protection, pipes and hoses (exhaust, fuel system, brakes),
rubber elements (sleeves, bushes, etc.).
●●●●●●●
Check position/wear of front windshield wiper blade.●●●●●●●●
Check operation of the windshield wiper/washer system and
adjust nozzles, if necessary.
●●●●●●●●
Check cleanliness of hood and luggage compartment locks,
cleanliness and lubrication of linkage.
●●●●●●●
Visually inspect conditions and wear of front/rear disc brake
pads and operation of pad wear indicators.●●●●●●●●●●●●●●●
Visually inspect the brake discs surface and edge.
●●●●●●●●●●●●●●●
Brake pads/brake discs replacement.
2
22_GA_OM_EN_USC_t.book Page 185
Page 188 of 248

SERVICING AND MAINTENANCE
186
(o) Recommended operations
(●) Mandatory operations
Visually inspect the condition and tensioning of the
accessory drive belt(s).●●●●●●●●●●●●
Change engine coolant.
●
Change engine oil and replace oil filter.
●●●●●●●●●●●●●●●
Replace accessory drive belt/s.
3
Rep
lace engine air cleaner.
4●●●●●●●
Replace additional fuel filter (if equipped).●●●●●●●●●●●●●●●
Change the brake fluid.
5
Rep
lace cabin air filter.
4o●o●o●o●o●o●o●o
Spark plug replacement.
6●●●●●
1. The SOS back up battery must be replaced every five years, regardless of mileage.
2. The actual interval for changing the brake pads and the carbon ceramic brake discs depends on the vehicle usage conditions and is signaled by the warning light or message on the instrument panel. After each discs replacement, reset the warning light using the diagnostic socket.
3. Areas that are not dusty: recommended maximum mileage 36,000 miles (60,000 km). Regardless of the mileage, the belt must be replaced every four years. Dusty areas and/ or demanding use of the vehicle (cold climates, town use, long periods of idling): advised maximum mileage 18,000 miles (30,000 km). Regardless of the mileage, the belt must be replaced every two years.
4. If the vehicle is used in dusty areas, this cleaner must be replaced every 10,000 miles (16,000 km).
5. The brake fluid replacement has to be done every two years, irrespective of the mileage.
6. The spark plug change interval is mileage-based only. Yearly intervals do not apply.
Thousands of miles102030405060708090100110120130140150
Years123456789101112131415
Thousands of kilometers163248648096112128144160176192208224240
WARNING!
You can be badly injured working on or around a motor vehicle. Do only service work for which you have the knowledge and the right equipment. If you
have any doubt about your ability to perform a service job, take your vehicle to a competent mechanic.
Failure to properly inspect and maintain your vehicle could result in a component malfunction and affect vehicle handling and performance. This could
cause an accident.
22_GA_OM_EN_USC_t.book Page 186
Page 192 of 248

SERVICING AND MAINTENANCE
190
(Continued)
ENGINE COOLANT
If the level is too low, remove the cap of reservoir
and add the fluid described on
Ú
page 233.
WASHER FLUID FOR WINDSHIELD/
H
EADLIGHTS
The windshield and headlights washer fluid
reservoir has a telescopic filler.
If the level is too low, remove reservoir cap and lift
the filler. Then, add the fluid described on
Ú
page 233.
NOTE:
Use care when filling under hood fluids such as
engine oil, windshield washer fluid, antifreeze
etc. to minimize spillage onto the top of the
engine. Any excess fluid that is spilled onto the
top of the engine should be removed using
compressed air or an absorbent cloth.
NOTE:
The headlight washing system will not work if the
liquid level is low (as indicated by the symbol on
the instrument cluster display). On vehicles
equipped with headlight washers, there is a refer -
ence notch on the dipstick: ONLY the windshield/
rear window washer operates with the level below
this reference.
BRAKE FLUID
Check that the fluid is at the maximum level. If
the fluid level in the tank is low, contact an
authorized dealer to have the system checked.
AUTOMATIC TRANSMISSION ACTIVATION
S
YSTEM OIL
The transmission control oil level should only be
checked at an authorized dealer.
USEFUL ADVICE FOR EXTENDING THE
L
IFE OF YOUR BATTERY
To avoid draining your battery and make it last
longer, observe the following instructions:
When you park the car, ensure that the doors
and trunk are closed properly to prevent any
lights from remaining on inside the
passenger's compartment.
Do not keep accessories (e.g. radio, hazard
warning lights, etc.) switched on for a long time
when the engine is not running.
Before performing any operation on the
electrical system, disconnect the negative
battery cable.
If you wish to install electrical accessories after
purchasing the car that require permanent
electrical supply (e.g. alarm, etc.), or accessories
which influence the electrical supply
requirements, contact an authorized dealer,
whose qualified staff will evaluate the overall
electrical consumption.
NOTE:
After the battery is disconnected, the steering
must be initialized. The warning light on the
instrument panel switches on to indicate this. To
carry out this procedure, simply turn the steering
wheel all the way from one end to the other, and
then turn it back to the central position.
BATTERY
The battery does not require the electrolyte to be
topped up with distilled water. A periodic check
carried out at an authorized dealer, however, is
necessary to check efficiency.
Follow the battery manufacturer's instructions for
maintenance.
Replacing The Battery
If necessary, replace the battery with another
original battery with the same specifications.
Follow the battery manufacturer’s instructions for
maintenance.
CAUTION!
If the charge level remains under 50% for a
long time, the battery may be damaged by
sulphation, reducing its capacity and
efficiency during a vehicle start. The battery is
also more prone to the risk of freezing (at
temperatures as high as 14°F (-10°C).
WARNING!
Battery acid is a corrosive solution and can
burn or even blind you. Do not allow battery
acid to contact your eyes, skin, or clothing.
Do not lean over a battery when attaching
clamps
Ú
page 177. If acid splashes in eyes
or on skin, flush the area immediately with
large amounts of water.
Battery gas is flammable and explosive.
Keep flame or sparks away from the battery.
Do not use a booster battery or any other
booster source with an output greater than
12 Volts. Do not allow cable clamps to touch
each other.
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191
(Continued)
NOTE:
It will not be possible to open the trunk with a key
or by pushing the button in the passenger
compartment when the battery is disconnected.
So, always position the manual trunk opening
strap on the trunk lock before disconnecting the
battery
Ú
page 220.
PRESSURE WASHING
Cleaning the engine compartment with a high
pressure washer is not recommended.
BATTERY RECHARGING
IMPORTANT NOTES
NOTE:
Before using the charging device, always make
sure that it is appropriate for the installed
battery, with constant voltage (below 14.8
Volts) and low amperage (maximum 15 Amps).
Recharge the battery in a well ventilated
environment.
Before using any devices to charge or to
maintain the charge of the battery, carefully
follow the instructions provided with the device
in order to properly and safely connect it to the
car battery.
You can recharge the battery without discon -
necting the wires of the vehicle's electrical
system.
To reach the battery, remove the access panel
inside the trunk. Battery Access Panel
Remove the protective cover and connect the
positive cable terminal of the charger (usually
red) to the positive terminal (+) of the battery.
Connect the negative terminal of the charger
(usually black) to nut next to the negative
terminal (-) of the battery.
Battery
Battery posts, terminals, and related
accessories contain lead and lead
compounds. Wash hands after handling.
CAUTION!
Precautions have been taken to safeguard all
parts and connections however, the pressures
generated by these machines is such that
complete protection against water ingress
cannot be guaranteed.
WARNING!
Never charge or recharge a frozen battery: it
may explode because of the nitrogen
trapped inside the ice crystals.
WARNING!
At all times while charging or recharging the
battery, make sure that any sparks or open
flames are kept sufficiently far away from the
battery.
WARNING!
1 — Protective Cover
2 — Negative Post (Nut)
22_GA_OM_EN_USC_t.book Page 191
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SERVICING AND MAINTENANCE
192
The vehicle is equipped with an IBS (Intelligent
Battery Sensor), which is able to measure the
charge and discharge voltage and calculate the
charge level and the general condition of the
battery. The sensor is placed next to the negative
terminal (-) of the battery.
For a correct charge/discharge procedure, the
charge voltage must go through the IBS sensor.
1. Turn the charger on and follow the instruc-
tions on the user's manual to completely
recharge the battery.
2. When the battery is charged, turn the charger off before disconnecting it from the battery.
3. Disconnect the black cable terminal of the battery charger and then the red cable
terminal.
4. Refit the protective cover of the positive terminal of the battery and the access cover
to the battery compartment.
NOTE:
If a “quick-type” battery charger is used with the
battery fitted on the vehicle, before connecting it
disconnect both cables of the battery itself. Do
not use a “quick-type” battery charger to provide
the starting voltage.
VEHICLE MAINTENANCE
The following pages contain instructions on the
required maintenance from the technical
personnel who designed the vehicle.
In addition to these specific maintenance
instructions specified for routine scheduled
servicing, there are other components which may
require periodic maintenance or replacement
over the vehicle’s life cycle.
ENGINE OIL
Engine Oil Level Check
To ensure correct engine lubrication, the oil must
always be kept at the appropriate level.
Check the oil level at regular intervals, for
example every 1,864 miles (3,000 km).
It must be checked once full operating
temperature is reached.
The vehicle must also be parked on as level a
surface as possible.
The engine oil level can be checked using the
Information and Entertainment system. To
access the function, activate the main menu
(MENU button) and select the following options in
sequence: “Vehicle Information”; “Engine Oil”.
Changing The Engine Oil
For the correct servicing intervals
Ú
page 182.
Choice Of Engine Oil Type
To ensure optimal performance and maximum
protection in all operating conditions, it is
advisable to only use certified engine oils
Ú
page 233.
Additives For Engine Oil
It is strongly recommended not to use additives
(other than leak detection dyes) with the engine
oil.
The engine oil is a product designed especially for
the vehicle and its performance may be deteri -
orated through the use of further additives.
Disposal Of Used Engine Oil And Filters
For disposal of used engine oil and filters, consult
the appropriate local regulations.
NOTE:
Inappropriate disposal of used engine oil may
seriously harm the environment.
ENGINE OIL FILTER
The engine oil filter should be replaced with a
new filter at every engine oil change.
Engine Oil Filter Selection
A full-flow type disposable oil filter should be used
for replacement. The quality of replacement
filters varies considerably. Only high quality
Mopar® certified filters should be used.
ENGINE AIR CLEANER
Engine Air Cleaner Filter Selection
The quality of replacement filters varies consid -
erably. Only high quality Mopar® certified filters
should be used.
AIR CONDITIONING SYSTEM
M
AINTENANCE
To ensure the best possible performance, the air
conditioning system must be checked and
undergo maintenance at an authorized dealer at
the beginning of the summer.
CAUTION!
Do not use chemicals to clean the air
conditioning system, since the internal
components may be damaged. This kind of
damage is not covered by warranty.
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197
(Continued)
Frequency Of Oil Changes
In normal vehicle operating conditions, it is not
necessary to change the transmission oil.
REPLACING THE BATTERY
If necessary, replace the battery with another
battery with the same specifications. It is advised
to contact an authorized dealer for replacement.
NOTE:
Each time the 12V battery is reconnected, cycle
the steering wheel all the way to the left. Then
cycle the steering wheel all the way to the right to
allow the steering angle sensor to learn the
steering angle thresholds. Follow the battery manufacturer's instructions for
maintenance.
NOTE:
It will not be possible to open the trunk with a key
or by pressing the button in the passenger
compartment when the battery is disconnected.
So, always position the manual trunk opening
strap on the trunk lock before disconnecting the
battery
Ú
page 220.
FUSES
General Information
The fuses protect electrical systems against
excessive current.
When a device does not work, you must check the
electrical circuit inside of the fuse for a break/
melt.
Also, please be aware that using power outlets for
extended periods of time with the engine off may
result in vehicle battery discharge.
Blade Fuses
CAUTION!
Do not use chemical flushes in your
transmission as the chemicals can damage
your transmission components. Such damage
is not covered by the New Vehicle Limited
Warranty.
CAUTION!
If a transmission fluid leak occurs, visit an
authorized dealer immediately. Severe
transmission damage may occur. An
authorized dealer has the proper tools to
adjust the fluid level accurately.
WARNING!
When replacing a blown fuse, always use an
appropriate replacement fuse with the same
amp rating as the original fuse. Never
replace a fuse with another fuse of higher
amp rating. Never replace a blown fuse with
metal wires or any other material. Do not
place a fuse inside a circuit breaker cavity or
vice versa. Failure to use proper fuses may
result in serious personal injury, fire and/or
property damage.
Before replacing a fuse, make sure that the
ignition is off and that all the other services
are switched off and/or disengaged.
If the replaced fuse blows again, contact an
authorized dealer.
If a general protection fuse for safety
systems (air bag system, braking system),
power unit systems (engine system,
transmission system) or steering system
blows, contact an authorized dealer.
1 — Electrical Circuit
2 — Blade Fuse With Good Electrical Circuit
3 — Blade Fuse With Bad Electrical Circuit
WARNING!
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SERVICING AND MAINTENANCE
220
TRACTION GRADES
The Traction grades, from highest to
lowest, are AA, A, B, and C. These
grades represent the tire's ability to
stop on wet pavement, as measured
under controlled conditions on
specified government test surfaces of
asphalt and concrete. A tire marked C
may have poor traction performance.
TEMPERATURE GRADES
The temperature grades are A (the
highest), B, and C, representing the
tire's resistance to the generation of
heat and its ability to dissipate heat,
when tested under controlled
conditions on a specified indoor
laboratory test wheel. Sustained high
temperature can cause the material of
the tire to degenerate and reduce tire
life, and excessive temperature can
lead to sudden tire failure. The grade C
corresponds to a level of performance,
which all passenger vehicle tires must
meet under the Federal Motor Vehicle Safety Standard No. 109. Grades B and
A represent higher levels of
performance on the laboratory test
wheel, than the minimum required by
law.
STORING THE VEHICLE
If the vehicle is left inactive for longer than a
month, the following precautions should be
observed:
Park the vehicle in an area that is covered and
dry, and well-ventilated if possible. Slightly
open the windows.
Check that the Electric Park Brake is not
activated.
Carry out the procedure: “manual trunk
opening device” procedure described in this
paragraph.
Disconnect the negative battery terminal and
check the battery charge. Repeat this check
once every three months during storage.
If the battery is not disconnected from the
electrical system, check its state of charge
every 30 days.
Clean and protect the painted parts using
protective wax.
Clean and protect the shiny metal parts using
special compounds available commercially.
Sprinkle talcum powder on the windshield
wiper rubber blades, and lift them off the
glass.
Cover the vehicle with a fabric or perforated
plastic sheet, paying particular care not to
damage the painted surface by dragging any
dust that may have accumulated on it. Do not
use compact plastic sheets, as they do not
allow humidity to evaporate from the surface
of the vehicle.
Inflate tires to +7.25 psi (+0.5 bar) above the
standard prescribed pressure and check it
periodically.
Do not drain the engine cooling system.
Any time the vehicle is left inactive for two
weeks or more, operate the air conditioning
system with engine idling for at least five
minutes, setting external air and with fan set to
maximum speed. This operation will ensure
appropriate lubrication for the system, thus
minimizing the possibility of damage to the
compressor when the system is operated
again.
NOTE:
After placing the ignition in STOP and having
closed the driver side door, wait at least one
minute before disconnecting the electrical supply
from the battery. When reconnecting the elec
-
trical supply to the battery, make sure that the
ignition is in the STOP position and the driver side
door is closed.
WARNING!
The traction grade assigned to this tire is
based on straight-ahead braking traction
tests, and does not include acceleration,
cornering, hydroplaning, or peak traction
characteristics.
WARNING!
The temperature grade for this tire is
established for a tire that is properly inflated
and not overloaded. Excessive speed,
underinflation, or excessive loading, either
separately or in combination, can cause heat
buildup and possible tire failure.
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221
Manual Trunk Opening Device
Proceed as follows if the battery needs to be
disconnected:
1. From the trunk interior covering, rotate the plug counterclockwise of the lock and extract
the cord connected to it.
Trunk Compartment
Trunk Manual Release Cord 2. Make sure the free end of the cord remains
outside the trunk when closing the trunk lid.
Manual Release Cord Shown With Trunk Closed
3. The trunk can now be opened manually by pulling the cord.
4. After releasing the trunk, rewind the strap around the plug, put it back into its housing
and turn it clockwise.BODYWORK
PROTECTION AGAINST ATMOSPHERIC
A
GENTS
The vehicle is equipped with the best available
technological solutions to protect the bodywork
against corrosion.
These include:
Painting products and systems which give the
vehicle resistance to corrosion and abrasion.
Use of galvanized (or pre-treated) steel sheets,
with high resistance to corrosion.
Spraying of plastic parts, with a protective
function in the more exposed points: under
door, inner wing, edges, etc.
Use of “open” boxed sections to prevent
condensation and pockets of moisture which
could favor the formation of rust inside.
Use of special films to protect against abrasion
in exposed areas (e.g. rear wing, doors, etc.).
CORROSION WARRANTY
Your vehicle is covered by Corrosion Warranty
against perforation due to rust of any original
element of the structure or bodywork. For the
general terms of this warranty, refer to the
Warranty Booklet.
CAUTION!
The Manual Trunk Opening Device allows the
trunk to be opened without a key, even if the
vehicle is locked. Do not use this Device
unless the vehicle is parked in a secure area.
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239
INDEX
A
Accessories Purchased By The Owner.......... 3
Active Blind Spot Assist .............................134
Active Safety Systems ................................ 129
Active Torque Vectoring (ATV) System ......129
Adaptive Cruise Control (ACC)
(Cruise Control) ............................................ 97Off ........................................................... 101
On............................................................101
Additives, Fuel ............................................ 230
Adjust Forward.............................................. 31, 33
Rearward ........................................... 31, 33
Air Bag......................................................... 150 Air Bag Operation ...................................151Air Bag Warning Light ............................149
Driver Knee Air Bag................................ 152Enhanced Accident Response .....155, 181
Event Data Recorder (EDR) ...................181
Front Air Bag...........................................150
If Deployment Occurs ............................154
Knee Impact Bolsters ............................152
Maintaining Your Air Bag System.......... 157
Maintenance ..........................................157
Redundant Air Bag Warning Light.........150
Side Air Bags ..........................................152
Transporting Pets...................................166
Air Bag Light ......................................149, 166
Air Pressure Tires ........................................................212
Alarm Security Alarm .......................................... 24 Alfa Active Suspension (AAS) .......................94
Alfa DNA System ...........................................91
Anti-Lock Braking (ABS) System ............... 129
Anti-Lock Warning Light ...............................72
Automatic Door Locks ..................................27
Automatic Headlights ...................................43
Automatic Temperature Control (ATC) ........49
Automatic Transmission ..............................86
Auxiliary Driving Systems .......................... 132
B
Back-Up Camera ........................................ 122
Battery ..................................................74, 190 Charging System Light .............................74
Battery Recharging .................................... 191
Belts, Seat .................................................. 166
Blind Spot Monitoring ............................... 132
Bodywork (Cleaning And Maintenance) ... 221
B-Pillar Location......................................... 209
Brake System Warning Light .................................... 70, 72
Brakes ........................................................ 226 Brake Fluid Level................................... 190
Bulbs, Light ................................................ 167
C
Camera, Rear ............................................. 122
Carbon Monoxide Warning .............. 167, 168
Cargo Tie-Downs ...........................................62
Certification Label ..................................... 125
Chart, Tire Sizing........................................ 207 Check Engine Light (Malfunction
Indicator Light) ............................................. 80
Checking Levels ................................ 187, 188
Checking Your Vehicle For Safety ............. 165
Checks, Safety ........................................... 165
Child Restraint ........................................... 157
Child Restraints
Booster Seats ........................................ 159
Child Seat Installation ........................... 164
How To Stow An unused ALR SeatBelt ..................................................... 163
Infant And Child Restraints ................... 158
LATCH Positions ..................................... 160
Lower Anchors And Tethers For Children .............................................. 160
Older Children And Child Restraints ..... 159
Seating Positions ................................... 160
Using The Top Tether Anchorage.......... 165
Clean Air Gasoline ..................................... 230
Cleaning Wheels.................................................... 217
Climate Control ......................................48, 54
Compact Spare Tire ................................... 216
Contract, Service........................................ 236
Cruise Control (Speed Control) ................... 97
Customer Assistance ................................. 236
D
Daytime Running Lights .............................. 42
Deck Lid Power Release ......................................... 61
Defroster, Windshield ................................ 166
22_GA_OM_EN_USC_t.book Page 239