ESP ALFA ROMEO GIULIA 2023 Service Manual

IN CASE OF EMERGENCY

170

NOTE:
If the SOS EmergencySOS Emergency Call button
is accidentally pushed, there is a 10 second delay
before the call is placed. The system will issue a
verbal alert that a call is about to be made. To
cancel the call connection, push the SOS Emer-
gency Call button again.
Once a connection between the vehicle and an
emergency service operator is made, the SOS
Emergency Call system will transmit the following
important vehicle information to the operator:
Indication that the occupant placed an SOS
Emergency Call.
The Vehicle Identification Number (VIN).
The last known GPS coordinates of the vehicle.
You will then be able to speak with the emergency
service operator to determine if additional help is
needed.
The SOS Emergency Call has priority over other
audio sources, which will be muted. If you have a
phone connected via Bluetooth®, it is discon -
nected and reconnected at the end of the SOS
Emergency Call. Voice prompts will guide you
during the SOS Emergency Call. If a connection is
made between an emergency service operator
and your vehicle, emergency service operators
may record conversations and sounds within your
vehicle once a connection is made, and by using
the service you consent to having this information
shared.

NOTE:
If you have not subscribed to the SOS service or if
the service is not available or has expired, the
Connect system will display a dedicated screen
when the button is pressed informing you to
contact the national emergency number 9-1-1 (the respective graphic button will be displayed to
make the call if you have connected your mobile
phone via Bluetooth® The call to the national
emergency number 9-1-1 will be made via the
mobile phone by pressing red graphic button
shown on the Connect system display.
SOS Screen Message
SOS Emergency Call System Limitations
When the ignition switches to the RUN position,
the Emergency Call system runs a routine check.
During this check, a red indicator will illuminate
for about three seconds. This signal must not be
confused with a fault warning. In the event of a
malfunction, the red indicator would remain on. If
the SOS Emergency Call system detects a
malfunction, any of the following may occur at the
time the malfunction is detected:

NOTE:
The SOS Call function may not be available for the
first minute after the vehicle is started
The LED next to the SOS button will be contin -
uously illuminated red.
The Emergency Call system is powered by its
own non-rechargeable battery to ensure
operation, even when the vehicle battery is
discharged or disconnected. When system battery is discharged, the instrument cluster
display will show a special message, different
than other messages referring to other types
of faults. In this case, the system works only if
powered by the vehicle’s battery.
The instrument cluster will display a message
alerting you to contact the Service Network
along with a failure warning light.
Even if the SOS Emergency Call system is fully
functional, external or uncontrolled factors may
prevent or stop SOS Emergency Call operation.
These include, but are not limited to, the following
factors:
The key fob has been removed from the
vehicle, and the delayed accessories mode is
active.
The ignition is in OFF position.
The vehicle’s electrical systems are not intact.
The SOS Emergency Call system software and/
or hardware is damaged during a vehicle
collision.
There are network problems that could limit or
impair service operation (e.g., error by
operator, busy network, bad weather, etc.).
If the vehicle battery connection fails due to a
collision or accident, the system can support an
SOS Emergency Call for a limited period of time.
If the battery is disconnected for service, the
system turns off. In this case, it will be possible to
make an SOS Emergency Call only when the
battery is reconnected to the vehicle’s electrical
system.
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IN CASE OF EMERGENCY

172
(Continued)
The Tire Service Kit includes:
Sealant cartridge containing the sealing fluid.
Filler tube.
Adhesive label with the writing "Max. 50 mph
(80 km/h)”, to be attached in a position easily
visible to the driver (e.g. on the dashboard)
after repairing the tire.
Air compressor, complete with pressure gauge
and connectors.
An instruction pamphlet for reference in
prompt and correct use of the Tire Service Kit,
which must be then given to the personnel
dealing with the sealant-treated tire.
A pair of protective gloves.
Adaptors for inflating different elements.
Tire Service Kit Components

NOTE:
The sealant is effective with external tempera -
tures of between -40°F (-40°C) and 122°F
(50°C). The sealant has an expiration date.
To use the Tire Service Kit, proceed as follows:

1. Stop the vehicle in a position where you can repair the tire safely. You should be as far as
possible from the side of the road, and in a posi -
tion that is not dangerous for oncoming traffic.
Activate the Hazard Warning Flashers, remove
the safety triangle from the trunk, and place it at
a suitable distance from the vehicle to make
other drivers aware of your presence.

2. Verify that the valve stem (on the wheel with the deflated tire) is in a position that is near
to the ground. This will allow the tire service
kit hoses to reach the valve stem and keep
the tire repair kit flat on the ground.
3. Place the gear selector to PARK (P).
4. Apply the Electric Park Brake and cycle the engine OFF.
INFLATION PROCEDURE
1 — Sealant Cartridge
2 — Filler Tube
3 — Adhesive Label
4 — Air Compressor
WARNING!
Do not attempt to seal a tire on the side of
the vehicle closest to traffic. Pull far enough
off the road to avoid the danger of being hit
when using the Tire Service Kit.
Do not use Tire Service Kit or drive the
vehicle under the following circumstances:
• If the puncture in the tire tread is approx-
imately 1/4 inch (6 mm) or larger.
• If the tire has any sidewall damage.
•If the tire has any damage from driving
with extremely low tire pressure.
• If the tire has any damage from driving
on a flat tire.
• If the wheel has any damage.
• If you are unsure of the condition of the
tire or the wheel.
Keep Tire Service Kit away from open flames
or heat sources.
A loose Tire Service Kit thrown forward in a
collision or hard stop could endanger the
occupants of the vehicle. Always stow the
Tire Service Kit in the place provided. Failure
to follow these warnings can result in injuries
that are serious or fatal to you, your
passengers, and others around you.
Take care not to allow the contents of Tire
Service Kit to come in contact with hair, eyes,
or clothing. Tire Service Kit sealant is harmful
if inhaled, swallowed, or absorbed through
the skin. It causes skin, eye, and respiratory
irritation. Flush immediately with plenty of
water if there is any contact with eyes or skin.
Change clothing as soon as possible, if there
is any contact with clothing.
Tire Service Kit Sealant solution contains
latex. In case of an allergic reaction or rash,
consult a physician immediately. Keep Tire
Service Kit out of reach of children. If
swallowed, rinse mouth immediately with
plenty of water and drink plenty of water. Do
not induce vomiting! Consult a physician
immediately.
WARNING!
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181

ENHANCED ACCIDENT
RESPONSE SYSTEM (EARS)
This vehicle is equipped with an Enhanced
Accident Response System.
This feature is a communication network that
takes effect in the event of an impact

Ú
page 155.
EVENT DATA RECORDER
(EDR)
This vehicle is equipped with an event data
recorder (EDR). The main purpose of an EDR is to
record data that will assist in understanding how
a vehicle’s systems performed under certain
crash or near crash-like situations, such as an air
bag deployment or hitting a road obstacle

Ú
page 157.
Tow eyes MUST NOT be used to tow vehicles
off the road or where there are obstacles.
In compliance with the above conditions,
towing with a tow eye must take place with
two vehicles (one towing, the other towed)
aligned as much as possible along the same
center line. Damage to your vehicle may
occur if these guidelines are not followed.
When towing, only use a facility that can tow
vehicles with low ground clearances as
extensive damage can result by using a
standard tow truck platform.
CAUTION!
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SERVICING AND MAINTENANCE

184

(o) Recommended operations
(●) Mandatory operations
Change engine coolant.●
Change engine oil and replace oil filter.
3
Repla

ce transfer case oil (AWD models only).
●
Replace accessory drive belt(s).●
Replace engine air cleaner.
4●●●●●
Replace additional fuel filter (if equipped).
●●●●●●●●●●●●●●●
Change the brake fluid.
5
Repla

ce cabin air filter.
4o●o●o●o●o●o●o●o
Spark plug replacement.
6
1. The SOS back up battery must be replaced every five years, regardless of mileage.
2. If oil degradation ratio (data collectible from diagnostic device) is more than 80% (oil quality less than 20%) engine oil and filter replacement is recommended.
3. The actual interval for changing engine oil and replacing the engine oil filter depends on the vehicle usage conditions and is signaled by the warning light or message in the instrument panel. In all cases, never exceed 1 year/10,000 miles (16,000 km).
4. If the vehicle is used in dusty areas, this cleaner must be replaced every 10,000 miles (16,000 km).
5. The brake fluid replacement has to be done every two years, irrespective of the mileage.
6. The spark plug change interval is 60,000 miles for NAFTA market or 60,000 km outside NAFTA. Yearly intervals do not apply.
Thousands Of Miles102030405060708090100110120130140150
Years123456789101112131415
Thousands Of Kilometers163248648096112128144160176192208224240
WARNING!
You can be badly injured working on or around a motor vehicle. Do only service work for which you have the knowledge and the right equipment. If you
have any doubt about your ability to perform a service job, take your vehicle to a competent mechanic.
Failure to properly inspect and maintain your vehicle could result in a component malfunction and affect vehicle handling and performance. This could
cause an accident.
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SERVICING AND MAINTENANCE

186

(o) Recommended operations
(●) Mandatory operations
Visually inspect the condition and tensioning of the
accessory drive belt(s).●●●●●●●●●●●●
Change engine coolant.
●
Change engine oil and replace oil filter.
●●●●●●●●●●●●●●●
Replace accessory drive belt/s.
3
Repla

ce engine air cleaner.
4●●●●●●●
Replace additional fuel filter (if equipped).●●●●●●●●●●●●●●●
Change the brake fluid.
5
Repla

ce cabin air filter.
4o●o●o●o●o●o●o●o
Spark plug replacement.
6●●●●●
1. The SOS back up battery must be replaced every five years, regardless of mileage.
2. The actual interval for changing the brake pads and the carbon ceramic brake discs depends on the vehicle usage conditions and is signaled by the warning light or message on the instrument panel. After each discs replacement, reset the warning light using the diagnostic socket.
3. Areas that are not dusty: recommended maximum mileage 36,000 miles (60,000 km). Regardless of the mileage, the belt must be replaced every four years. Dusty areas and/or demanding use of the vehicle (cold climates, town use, long periods of idling): advised maximum mileage 18,000 miles (30,000 km). Regardless of the mileage, the
belt must be replaced every two years.
4. If the vehicle is used in dusty areas, this cleaner must be replaced every 10,000 miles (16,000 km).
5. The brake fluid replacement has to be done every two years, irrespective of the mileage.
6. The spark plug change interval is mileage-based only. Yearly intervals do not apply.
Thousands Of Miles102030405060708090100110120130140150
Years123456789101112131415
Thousands Of Kilometers163248648096112128144160176192208224240
WARNING!
You can be badly injured working on or around a motor vehicle. Do only service work for which you have the knowledge and the right equipment. If you
have any doubt about your ability to perform a service job, take your vehicle to a competent mechanic.
Failure to properly inspect and maintain your vehicle could result in a component malfunction and affect vehicle handling and performance. This could
cause an accident.
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SERVICING AND MAINTENANCE

188

CHECKING LEVELS — 2.9L ENGINE
E
NGINE OIL
The engine oil level can be seen on the
instrument cluster display every time the engine
is started, or on the Information and
Entertainment system display by activating on
the main menu (MENU button) the following
functions in sequence: “Vehicle Information”;
“Engine Oil”. Check on the display using the 6 notches that the
oil level is between the MIN and MAX level:
1 notch MIN level, 6 notches MAX level.

NOTE:
Use care when filling under hood fluids such as
engine oil, windshield washer fluid, antifreeze
etc. to minimize spillage onto the top of the
engine. Any excess fluid that is spilled onto the
top of the engine should be removed using
compressed air or an absorbent cloth.If the oil level is close to or below the MIN mark,
add oil gradually through the filler, (refer to
“Top-Up And Oil Level Indication Update On
Display” in this section) considering that each
notch shown on the display corresponds to
approximately 8.8 fl oz (250 ml).
The oil level can also be checked manually on
2.9L Engines.
1 – Engine Oil Dipstick
4 – Windshield/Headlight Washer Fluid Reservoir Cap
2 – Engine Oil Filler 5 – Brake Fluid Reservoir Cap Access Cover
3 – Engine Coolant Reservoir Cap 6 – Intercooler Coolant Reservoir Cap
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SERVICING AND MAINTENANCE

192

4. Refit the protective cover of the positive terminal of the battery and the access cover
to the battery compartment.

NOTE:
If a “quick-type” battery charger is used with the
battery fitted on the vehicle, before connecting it
disconnect both cables of the battery itself. Do
not use a “quick-type” battery charger to provide
the starting voltage.
VEHICLE MAINTENANCE
The following pages contain instructions on the
required maintenance from the technical
personnel who designed the vehicle.
In addition to these specific maintenance
instructions specified for routine scheduled
servicing, there are other components which may
require periodic maintenance or replacement
over the vehicle’s life cycle.
ENGINE OIL
Engine Oil Level Check
To ensure correct engine lubrication, the oil must
always be kept at the appropriate level.
Check the oil level at regular intervals, for
example every 1,864 miles (3,000 km).
It must be checked once full operating
temperature is reached.
The vehicle must also be parked on as level a
surface as possible.
The engine oil level can be checked using the
Information and Entertainment system. To
access the function, activate the main menu
(MENU button) and select the following options in
sequence: “Vehicle Information”; “Engine Oil”. Changing The Engine Oil
For the correct servicing intervals

Ú
page 182.
Choice Of Engine Oil Type
To ensure optimal performance and maximum
protection in all operating conditions, it is
advisable to only use certified engine oils

Ú
page 233.
Additives For Engine Oil
It is strongly recommended not to use additives
(other than leak detection dyes) with the engine
oil.
The engine oil is a product designed especially for
the vehicle and its performance may be deteri -
orated through the use of further additives.
Disposal Of Used Engine Oil And Filters
For disposal of used engine oil and filters, consult
the appropriate local regulations.

NOTE:
Inappropriate disposal of used engine oil may
seriously harm the environment.
ENGINE OIL FILTER
The engine oil filter should be replaced with a
new filter at every engine oil change.
Engine Oil Filter Selection
A full-flow type disposable oil filter should be used
for replacement. The quality of replacement
filters varies considerably. Only high quality
Mopar® certified filters should be used.
ENGINE AIR CLEANER
Engine Air Cleaner Filter Selection
The quality of replacement filters varies consid -
erably. Only high quality Mopar® certified filters
should be used.
AIR CONDITIONING SYSTEM
M
AINTENANCE
To ensure the best possible performance, the air
conditioning system must be checked and
undergo maintenance at an authorized dealer at
the beginning of the summer.
Replace The Cabin Air Cleaner
For the correct servicing intervals

Ú
page 182.
For cabin air cleaner replacement, contact an
authorized dealer.
CAUTION!
Do not use chemicals to clean the air
conditioning system, since the internal
components may be damaged. This kind of
damage is not covered by warranty.
WARNING!
Use only refrigerants and compressor lubri -
cants approved by the manufacturer for your
air conditioning system. Some unapproved
refrigerants are flammable and can explode,
injuring you. Other unapproved refrigerants or
lubricants can cause the system to fail, requir -
ing costly repairs. Refer to Warranty Informa -
tion Book, located in your owner’s information
kit, for further warranty information.
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196

Disposal Of Used Coolant
Disposal of engine/intercooler coolant is subject
to legal requirements: consult the appropriate
local regulations.

NOTE:

To prevent the fluid from being ingested by
children or animals, do not keep it in open
containers or pour it on the ground. If ingested,
contact a doctor immediately. Eliminate any
traces of fluid from the ground immediately.
When the vehicle stops after a short trip,
steam may be seen coming out from front of
the hood. This is a normal phenomenon which
is due to the presence of rain, snow or a lot of
moisture on the surface of the radiator.
With engine and system cold, do not top up
with coolant beyond the maximum level
indicated on the reservoir in the engine
compartment.
BRAKING SYSTEM
In order to guarantee the efficiency of the braking
system, periodically check its components; for
this operation, contact an authorized dealer.
For the correct servicing intervals

Ú
page 182.

NOTE:
Driving with your foot resting on the brake pedal
may compromise its efficiency, increasing the
risk of accidents. When driving, never keep your
foot on the brake pedal and don’t put unneces-
sary strain on it to prevent the brakes from over -
heating: excess pad wear may cause damage to
the braking system.
When an insufficient oil level is detected,
contact an authorized dealer to have the
system checked.
Always keep the cap of the brake fluid
reservoir (in the engine compartment)
completely closed.
AUTOMATIC TRANSMISSION
Use only a transmission oil with the same charac -
teristics as those indicated on
Ú
page 234.
Special Additives
Do not use any type of additive with the
automatic transmission oil. The automatic
transmission oil is a product designed especially
for this vehicle and its performance may be
compromised through the use of further
additives.
Frequency Of Oil Changes
In normal vehicle operating conditions, it is not
necessary to change the transmission oil.
REPLACING THE BATTERY
If necessary, replace the battery with another
battery with the same specifications. It is advised
to contact an authorized dealer for replacement.
WARNING!
Use only the manufacturer recommended
brake fluid
Ú
page 234. Using the wrong
type of brake fluid can severely damage your
brake system and/or impair its performance.
The proper type of brake fluid for your vehicle
is also identified on the original factory
installed hydraulic master cylinder reservoir.
To avoid contamination from foreign matter
or moisture, use only new brake fluid or fluid
that has been in a tightly closed container.
Keep the master cylinder reservoir cap
secured at all times. Brake fluid in an open
container absorbs moisture from the air
resulting in a lower boiling point. This may
cause it to boil unexpectedly during hard or
prolonged braking, resulting in sudden brake
failure. This could result in a collision.
Overfilling the brake fluid reservoir can result
in spilling brake fluid on hot engine parts,
causing the brake fluid to catch fire. Brake
fluid can also damage painted and vinyl
surfaces, care should be taken to avoid its
contact with these surfaces.
Do not allow petroleum-based fluid to
contaminate the brake fluid. Brake seal
components could be damaged, causing
partial or complete brake failure. This could
result in a collision.
CAUTION!
Do not use chemical flushes in your
transmission as the chemicals can damage
your transmission components. Such damage
is not covered by the New Vehicle Limited
Warranty.
CAUTION!
If a transmission fluid leak occurs, visit an
authorized dealer immediately. Severe
transmission damage may occur. An
authorized dealer has the proper tools to
adjust the fluid level accurately.
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198

The pliers have two different ends, both of which
are specifically designed to remove the different
types of fuses present in the vehicle:Fuse Extracting Pliers
After use, return the pliers to their proper position
using the following procedure:
Grab the pliers from the upper tabs and insert
them into their housing.
Push downward on the pliers into their housing
until they click into place.
Fuse Location
The fuses, which can be replaced by the user, are
grouped in two boxes below the passenger side
foot board and inside the trunk.
Control Unit Under Passenger Side
Footboard
To access the fuses, proceed as follows: 1. Lift the upper end of the footboard on the
passenger side, pulling to release the two
buttons.
Release Buttons On Footboard
2. Unscrewing the two hooks, remove the panel pulling downward.
Release Hooks On Footboard The fuses are freely accessible on the control
unit.
After replacing the fuse, make sure that panel
and footboard are correctly locked.
Luggage Compartment Fuse Box
To access the fuses, proceed as follows:
1. Lift the luggage compartment cover.
2. Remove the control unit cover.
Control Unit
The fuses are freely accessible on the control
unit.
The number identifying the electrical component
corresponding to each fuse is shown on the
cover.
After replacing a fuse, make sure that you have
closed cover correctly.
1 — MINI fuse
2 — J-CASE fuse
1 — Footboard
2 — Panel
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BULB REPLACEMENT
General Instructions
Before replacing a bulb, check the contacts for oxidation.
Replace blown bulbs with others of the same type and power.
After replacing a headlight bulb, always check its alignment.
When a light is not working, check that the corresponding fuse is intact before changing the bulb
Ú
page 197.

NOTE:
In some particular climate conditions, such as low temperature, humidity, or after washing the car, a thin condensation layer may form on the internal
surfaces of the front and rear headlights. This condensation will disappear after switching on the headlights.
Types Of Bulbs
The vehicle may be equipped with the following bulbs
Glass Bulbs (Type A): They are press-fitted. Pull to extract.
Bayonet-Type Bulbs (Type B) : To remove them from their holder, press the bulb and turn it counterclockwise, then
extract it.
Tubular Bulbs (Type C) : Release them from their contacts to remove.
Halogen Bulbs (Type D) : To remove the bulb, turn the connector to the side and pull it out.
Halogen Bulbs (Type E) : To remove the bulb, turn it counterclockwise.
Xenon Gas Discharge Bulb (Type F) : to remove the bulb, contact an authorized dealer.
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