engine Alfa Romeo MiTo 2014 Repair Manual

❒if you still cannot obtain a pressure of at least 1.8 bar within 5
minutes from the compressor switching on, do not drive off and
contact Alfa Romeo Authorized Services;❒after driving for about 10 minutes, stop and check the tyre pressure
again; remember to put the handbrake on;
❒if a pressure value of at least 1.8 bar is detected, restore the correct
pressure (with the engine running and the handbrake engaged),
resume driving and drive with great care to Alfa Romeo Authorized
Services.
Apply the adhesive label where it can be easily seen
by the driver as a reminder that the tyre has been
treated with the quick repair kit. Drive carefully,
particularly on bends. Do not exceed 80 km/h. Do not accelerate
or brake suddenly.If the pressure has fallen below 1.8 bar, do not drive
any further: the Fix&Go Automatic quick tyre repair kit
cannot guarantee the correct hold because the tyre is
too damaged. Contact Alfa Romeo Authorized Services.Inform the dealership that the tyre has been repaired
using the quick tyre repair kit. Give the leaflet to the
technicians who will be handling the tyre that was
repaired using the quick repair kit.
fig. 128
A0J0114
fig. 129
A0J0116
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REPLACING FUSESGENERAL INFORMATIONFuses protect the electrical system: they intervene (blow) in the event of
a failure or improper intervention on the system.
When a device does not work, check the condition of its protective
fuse: the conductor element A fig. 149 must be intact.
If it is not, replace the blown fuse with another with the same
amperage (same colour).
B = undamaged fuse.
C = fuse with damaged filament.
Contact Alfa Romeo Authorized Services should the
fuse blow again.Never replace a fuse with metal wires or anything else.
Never replace a fuse with another with a higher amp
rating; DANGER OF FIRE.If a general protection fuse (MAXI-FUSE, MEGA-FUSE,
MIDI-FUSE) blows, contact Alfa Romeo Authorized
Services.Remove the key from the ignition switch and switch off
all loads before replacing a fuse.Contact Alfa Romeo Authorized Services if a safety
system (air bags, brakes), engine system (engine,
gearbox) or steering system general protection fuse
blows.
fig. 149
A0J0048
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FUSE LOCATIONFuses are grouped together in three fuse boxes located in the engine
compartment, dashboard and luggage compartment.
Engine compartment fuse box
This is located next to the battery fig. 151: to access the fuses, undo the
screws A fig. 150 and remove cover B.
The number identifying the electrical component corresponding to each
fuse is on the back of the cover.
After replacing the fuse, make sure you close cover B on the fuse box.
If you have to wash the engine compartment, take care not
to aim the jet of water directly at the fuse box or
windscreen wiper motors.
fig. 150
A0J0126
fig. 151
A0J0417
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ENGINE COMPARTMENT FUSE BOXfig. 151DEVICE PROTECTEDFUSE AMPS
StarterF03 20
Passenger compartment electric fan F08 40
Additional heater (Turbo TwinAir 105 HP and 1.3 JTD
M-2
85 HP versions) F09 5
Two-tone hornsF10 15
Main beam headlightsF14 15
Additional heater (PTC 1)F15 30
Air conditioning compressorF19 7,5
Heated rear windscreen, defrosting system F20 30
Electric fuel pump in tankF21 15
Fog lightsF30 15
Additional heater (PTC2)F81 60
Additional heater (PTC1)F82 40
Additional heater (PTC2)F82 50
FreeF83 –
HI-FI sound system (control units, Bassbox speaker) mechanical gearbox setup F84 20
Power socket on tunnelF85 15
Electric door mirror demisters, demisters on windscreen jets, relay switch coil for heated
windscreenF87 7,5
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INSTRUMENT PANEL FUSE BOXfig. 153DEVICE PROTECTEDFUSE AMPS
Right dipped beam headlightF12 7,5
Left dipped beam headlightF13
7,5/5
(*)
Headlight alignment adjustment systemF13 7,5
Front roof light, Luggage compartment roof light, Sun visor courtesy light, Door puddle lights, Glove
compartment lightF32 5
Radio, sound system setup system (for versions/markets, where provided),Uconnect
™
5" radio (for
versions/markets, where provided), climate control system control unit, alarm system control unit, volumetric
system control unit, EOBD external diagnosis socket, tyre pressure monitoring control unitF36 10
Instrument panel, brake light on switchF37 5
Door lock motor on doors, Safe Lock motor on doors, Tailgate unlocking motor F38 15
Windscreen/rear window washer pumpF43 20
Electric window motor complete with control unit (driver side door) F47 20
Electric window motor complete with control unit (passenger side door) F48 20
Parking sensor control unit, rain/dusk sensor on interior rear view mirror, electrochromic sensor on interior
rear view mirror, seat belts fastened warning light display on interior rear view mirror, control panel lighting
(central control panel, driver side control panel, control panel on steering wheel), heater pad activation
switches on front seats, alarm system volumetric sensor control unit, electric sun roof control unitF49 5
Clutch activation switch, brake light switch, relay switch coils on engine fuse box control unit, control system
on internal climate control/heater unit, flow meter, water presence in diesel sensor, radio, radio setup system
(for versions/markets, where provided)F51 5
Instrument panelF53 5
(*) For versions/markets, where provided
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Remember that whilst towing it is necessary to exert a
greater force when steering and braking because the
brake servo and electro-mechanical power steering
will be inoperative. Do not use wires for towing. Do not jerk. Be
careful not to damage parts in contact with the car while towing.
When towing the vehicle, you must comply with all specific traffic
regulations and adopt an appropriate driving behaviour. Do not
start the engine while towing the car. Clean the threaded seat
carefully before fastening the hook. Make sure that the hook is
fully fastened in the housing before towing the car.
The front and rear tow hooks should be used only for
emergencies on the road. You are allowed to tow the
vehicle for short distances using an appropriate device
in accordance with the highway code (a rigid bar), to move the
vehicle on the road in readiness for towing or transport via a
breakdown vehicle. Tow hooks MUST NOT be used to tow
vehicles off the road or where there are obstacles and/or for
towing operations using cables or other non-rigid devices.
Respecting the above conditions, towing must take place with the
two vehicles (one towing, the other towed) aligned as much as
possible along the same centre line.
fig. 158
A0J0039
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SCHEDULED SERVICING PLANPETROL VERSIONSThousands of miles18 36 54 72 90 108
Thousands of kilometres 30 60 90 120 150 180
Months24 48 72 96 120 144
Check tyre conditions/wear and adjust pressure, if required●●●●●●
Check operation of lighting system (headlamps, direction indicators, hazard warning lights,
passenger compartment, luggage compartment, instrument panel warning lights, etc.)●●●●●●
Check operation of windscreen washer/wiper system●●●●●●
Check the position/wear of the windscreen/rear window wiper blades●●●●●●
Check condition and wear of front disc brake pads and operation of pad wear indicator●●●●●●
Check rear disc brake pad condition and wear●●●●●●
Condition and status visual check: bodywork exterior, underbody protection, pipes and hoses
(exhaust - fuel system - brakes), rubber elements (boots - sleeves - bushes etc.)●●●●●●
Check cleanliness of bonnet and boot locks, as well as cleanliness and lubrication of linkages●●●●●●
Check and, if necessary, top up fluid levels (engine cooling, hydraulic brakes/clutch, screen washer,
battery, etc.)●●●●●●
Check handbrake lever travel and adjust, if required●●●●●●
Check of condition of timing drive belt (excluding TwinAir Turbo versions)●●
Visually inspect conditions of the accessory drive belt(s)●●
Check tension of accessory drive belts and adjust if necessary (versions with heater) (1.4 Petrol 8V
78 HP versions)●●
Check tappet clearance and adjust, if necessary (1.4 Petrol 8V 78 HP versions)●●●
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Thousands of miles18 36 54 72 90 108
Thousands of kilometres 30 60 90 120 150 180
Months24 48 72 96 120 144
Check exhaust emissions.●●●●●●
Check battery charge status and possibly recharge●●●●●●
Check engine management system operation (through the diagnosis socket)●●●●●●
Replace accessory drive belt(s)●
Replacement of toothed timing drive belt (excluding TwinAir Turbo versions)
(*)
●
Replace spark plugs
(**)
●●●●●●
Replacement of air cleaner cartridge (every 30,000 km for TwinAir Turbo versions)●●●
Change engine oil and oil filter (or every 24 months)
(***)
●●●●●●
Change brake fluid (or every 24 months)●●●
Change pollen filter (or every 12 months)●●●●●●
(*) Regardless of the distance covered, the timing belt must be changed every 4 years for particularly demanding use (cold climates, town driving, long periods of
idling) or at least every 5 years.
(**) For 1.4 Turbo MultiAir versions, in order to guarantee correct operation and prevent serious damage to the engine, it is essential to observe the following: only use
spark plugs specifically certified for these engines; all spark plugs should be of the same type and brand (see the "Engine" paragraph in the "Technical
Specifications" section); strictly comply with the replacement intervals in the Scheduled Servicing Plan; it is advisable to contact Alfa Romeo Authorised Services to
have plugs replaced.
(***) If the vehicle has an annual mileage of less than 10,000 km, the engine oil and engine oil filter should be changed every 12 months.
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DIESEL VERSIONSThousands of miles21 42 63 84 105
Thousands of kilometres 35 70 105 140 175
Months24 48 72 96 120
Check tyre conditions/wear and adjust pressure, if required●●●●●
Check operation of lighting system (headlamps, direction indicators, hazard warning lights,
passenger compartment, luggage compartment, instrument panel warning lights, etc.)●●●●●
Check operation of windscreen washer/wiper system●●●●●
Check the position/wear of the windscreen/rear window wiper blades●●●●●
Check condition and wear of front disc brake pads and operation of pad wear indicator●●●●●
Check rear disc brake pad condition and wear●●●●●
Condition and status visual check: bodywork exterior, underbody protection, pipes and hoses
(exhaust - fuel system - brakes), rubber elements (boots - sleeves - bushes etc.)●●●●●
Check cleanliness of bonnet and boot locks, as well as cleanliness and lubrication of linkages●●●●●
Check and, if necessary, top up fluid levels (engine cooling, hydraulic brakes/clutch, screen washer,
battery, etc.)●●●●●
Check handbrake lever travel and adjust, if required●●●●●
Check exhaust fumes/emissions●●●●●
Visually inspect conditions of the accessory drive belts●●
Check engine management system operation (through the diagnosis socket)●●●●●
Check battery charge status and possibly recharge●●●●●
Replace accessory drive belts●
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Thousands of miles21 42 63 84 105
Thousands of kilometres 35 70 105 140 175
Months24 48 72 96 120
Replace toothed timing drive belt (excluding 1.3 JTD
M-2
engine)
(*)
●
Replace fuel filter●●
Replace air cleaner cartridge●●●●●
Replace engine oil and oil filter (or every 24 months)
(**) (***)
Change brake fluid (or every 24 months)●●
Change pollen filter (or every 12 months)●●●●●(*) Regardless of the distance covered, the timing belt must be changed every 4 years for particularly demanding use (cold climates, town driving, long periods of
idling) or at least every 5 years.
(**) The engine oil and the oil filter must be changed when the instrument panel warning light comes on (see "Warning lights and messages" in "Getting toknow your
car" chapter) or in any case every 24 months.
(***) If the car is mainly used in towns and cities, change the engine oil and filter every 12 months.
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