ACURA TL 1995 Service Repair Manual
Page 661 of 1771
6. Reconnect the airbag connectors.
Front Passenger's Side:
'96 Model:
Attach the short connector (RED) to the connector
holder, then reinstall the glove box.
SHORT CONNECTOR
(RED) /HOLDER
FRONT PASSENGER'S
AIRBAG
3P CONNECTOR
SRS MAIN HARNESS
3P CONNECTOR
'97-98 Models:
Attach the airbag connector to the connector holder,
then install the glove box.
SRS MAIN HARNESS
2P CONNECTOR
FRONT PASSENGER'S
AIRBAG
2P CONNECTOR
Driver's Side:
Connect the driver's airbag 2P connector to the cable
reel 2P connector, then install the access panel on the
steering wheel.
CABLE REEL
2P CONNECTOR
ACCESS PANEL
DRIVER'S AIRBAG
2P CONNECTOR
7. Connect the battery positive cable, then connect the
negative cable.
8. After installing the airbag, confirm proper system
operation:
Turn the ignition switch ON (II); the SRS indicator
light should come on for about six seconds and
then go off.
Make sure both horn buttons work.
Take a test-drive, and make sure the cruise con-
trol switches work.
9. Enter the anti-theft code for the radio, then enter the
customer's radio station presets.ProCarManuals.com
Page 662 of 1771
Airbag
Disposa l
Before scrappin g an y airbag s (includin g thos e in a whol e
vehicl e t o b e scrapped) , th e airbag s mus t b e deployed . I f
th e vehicl e i s stil l withi n th e warrant y period , befor e yo u
deplo y th e airbags , th e Acur a Distric t Technica l Manage r
must giv e approva l and/o r specia l instructions . Onl y afte r
th e airbag s hav e bee n deploye d (a s th e resul t o f vehicl e
collision , fo r example) , ca n the y b e scrapped . I f th e
airbag s appea r intac t (no t deployed) , trea t the m wit h
extrem e caution . Follo w thi s procedure :
Deployin g th e Airbags : In-vehicl e
NOTE : I f a n SR S vehicl e is t o b e entirel y scrapped , it s air -
bag s shoul d b e deploye d whil e stil l i n th e vehicle . Th e
airbag s shoul d no t b e considere d a s salvageabl e part s
an d shoul d neve r b e installe d in anothe r vehicle .
Confir m tha t eac h airba g assembl y i s
securel y mounted ; otherwise , sever e persona l injur y
coul d resul t fro m deployment .
1 . Mak e sur e yo u hav e th e anti-thef t cod e fo r th e
radio , the n writ e dow n th e frequencie s fo r th e
radio' s prese t buttons .
2 . Disconnec t th e batter y negativ e cable , the n discon -
nec t th e positiv e cable .
3 . Confir m tha t th e specia l too l i s functionin g properl y
by followin g th e chec k procedur e o n th e labe l o n
the too l o r th e procedur e o n pag e 24-51 .
Driver' s Airbag :
4 . Remov e th e acces s panel , the n disconnec t th e 2 P
connecto r betwee n th e driver' s airba g an d th e cabl e
reel .
DRIVER' SAIRBAGCABLE REE L2P CONNECTO R
ACCESSPANEL
DRIVER' S AIRBA G
2 P CONNECTO R
Front Passenger' s Airbag :
5.Remov e th e glov e box , the n disconnec t th e 2 P o r 3 P
connecto r betwee n th e fron t passenger' s airba g an d
SR S mai n harness .
SRS MAI N HARNES SCONNECTO R
6.
FRON T PASSENGER' SAIRBAGCONNECTO R
Cut of f th e airba g connector , stri p th e end s o f th e
airba g wires , an d connec t th e specia l too l alligato r
clip s t o th e airbag . Plac e th e specia l too l approxi -
matel y thirt y fee t (1 0 meters ) awa y fro m th e airbag .
DRIVER' SAIRBAG
FRONT
PASSENGER' S
AIRBAG
ALLIGATO RCLIPS(Yellow )
12 VOL T BATTER Y
ALLIGATO RCLIPS(Yellow )
OPERATIO N
SWITC H
DEPLOYMEN T
TOO L
07HA Z - SG0040 0
ProCarManuals.com
Page 663 of 1771
7. Connec t a 12 vol t batter y to th e tool :
If th e gree n ligh t o n th e too l come s on , th e air -
ba g ignite r circui t i s defectiv e an d canno t deplo y
th e airbag . G o t o Damage d Airba g Specia l
Procedure .
If th e re d ligh t o n th e too l come s on , th e airba g i s
read y t o b e deployed .
8 . Pus h th e tool' s deploymen t switch . Th e airba g
shoul d deplo y (deploymen t i s bot h highl y audibl e
an d visibl e a lou d nois e an d rapi d inflatio n o f th e
bag , followe d b y slo w deflation) .
If audible/visibl e deploymen t happens , an d th e
gree n ligh t o n th e too l come s on , continu e wit h
this procedure .
I f th e airba g doesn' t deploy , ye t th e gree n ligh t
come s ON , it s ignite r i s defective . G o t o Dam -
age d Airba g Specia l Procedure .
Durin g deployment , th e airba g ca n becom e ho t
enoug h t o bur n you . Wai t thirt y minute s afte r
deploymen t befor e touchin g th e airbag .
9 . Dispos e o f th e complet e airbag . N o par t o f i t ca n b e
reused . Plac e i t i n a sturd y plasti c bag , an d sea l i t
securely .
CAUTION :
Wea r a fac e shiel d an d glove s whe n handlin g a
deploye d airbag .
Was h you r hand s an d rins e the m wel l wit h
wate r afte r handlin g a deploye d airbag .
AIRBAG
Deployin g th e Airbag : Out-of-vehicl e
I f a n intac t airba g ha s bee n remove d fro m a scrappe d
vehicle , o r ha s oee n foun d defectiv e o r damage d durin g
transit , storag e o r service , i t shoul d b e deploye d a s fol -
lows :
1 . Confir m tha t th e specia l too l i s functionin g properl y
b y followin g th e chec k procedur e o n thi s pag e o r o n
th e too l label .
2 . Positio n th e airba g fac e up , outdoor s o n fla t groun d a t
leas t thirt y fee t (10m ) fro m an y obstacle s o r people .
3 . Follo w step s 5 , 6 , 7 , an d 8 of th e In-vehicl e deploy -
men t procedure .
Damage d Airba g Specia l Procedur e
I f a n airba g canno t b e deployed , i t shoul d
no t b e treate d a s norma l scrap ; i t shoul d stil l b e consid -
ere d a potentiall y explosiv e devic e tha t ca n caus e seri -
ou s injury .
1 . I f installe d i n a vehicle , follo w th e remova l proce -
dur e o n pag e 24-47 .
2 . I n al l cases , mak e a shor t circui t b y twistin g togethe r
th e tw o airba g inflato r wires .
3 . Packag e th e airba g i n exactl y th e sam e packagin g
tha t th e ne w replacemen t par t cam e in .
4 . Mar k th e outsid e o f th e bo x "DAMAGE D AIRBA G
NO T DEPLOYED " s o i t doe s no t ge t confuse d wit h
you r part s stock .
5 . Contac t you r Acur a Distric t Technica l Manage r fo r
ho w an d wher e t o retur n i t fo r disposal .
Deploymen t Tool : Chec k Procedur e
1 . Connec t th e yello w clip s t o bot h switc h protecto r
handle s o n th e tool ; connec t th e too l t o a battery .
2 . Pus h th e operatio n switch : gree n mean s th e too l i s
OK ; re d mean s th e too l i s faulty .
3 . Disconnec t th e batter y an d th e yello w clips .
ProCarManuals.com
Page 664 of 1771
Cable Ree l
Replacemen t
Store a remove d airba g wit h th e pa d sur -
fac e up . I f th e airba g i s improperl y store d fac e down ,
accidenta l deploymen t coul d prope l th e uni t wit h
enoug h forc e to caus e seriou s injury .
CAUTION :
Alway s disconnec t th e airba g connecto r whe n th e
SR S mai n harnes s is disconnected .
D o no t disassembl e o r tampe r wit h th e airbag .
NOTE : Carefull y inspec t th e airba g befor e installin g it .
D o no t instal l a n airba g tha t show s sign s o f bein g
droppe d o r improperl y handled , suc h a s dents , crack s o r
deformation .
1 . Mak e sur e yo u hav e th e anti-thef t cod e fo r th e
radio , the n writ e dow n th e frequencie s fo r th e
radio' s prese t buttons .
2. Disconnec t th e batter y negativ e cable , the n discon -
nec t th e positiv e cabl e fro m th e battery , an d wai t a t
leas t thre e minutes .
3 . Remov e th e acces s pane l fro m th e steerin g wheel ,
the n disconnec t th e 2 P connecto r betwee n th e driv -
er' s airba g an d cabl e reel .
DRIVER' SAIRBAG
CABLE REE L
2 P CONNECTO R
ACCESSPANEL
DRIVER' S AIRBA G
2 P CONNECTO R
4. Mak e sur e th e wheel s ar e aligne d straigh t ahead .
5 . Remov e th e dashboar d lowe r cover .
6 . Remov e th e driver' s airba g assembl y fro m th e
steerin g whee l (tw o T3 0 Tor x bolts) .
TORX BOLT S
Us e a Tor x T3 0 bit .
DRIVER' SAIRBAG
DASHBOAR D LOWE R COVE R
ProCarManuals.com
Page 665 of 1771
7.
Disconnect the connectors from the horn and cruise
control set/resume/cancel switches, then remove
the steering wheel bolt.
STEERING WHEEL
BOLT
HORN CONNECTOR
CABLE REEL
2P CONNECTOR
CRUISE CONTROL
SET/RESUME/
CANCEL SWITCH
CONNECTOR
8.
Remove the steering wheel with a steering wheel
puller.
STEERING WHEEL PULLER
(Commercially available)
9. Remove the steering column covers.
UPPER COLUMN COVER
LOWER COLUMN
COVER
10. Disconnect the 4P connector between the cable reel
and combination switch harness, and the 2P connec-
tor between the cable reel and SRS main harness.
CABLE REEL
CONNECTOR
HOLDER
COMBINATION
SWITCH HARNESS
4P CONNECTOR
SRS MAIN HARNESS
CABLE REEL
2P CONNECTOR
11. Remove the cable reel from the column.ProCarManuals.com
Page 666 of 1771
Cable Reel
Replacement (cont'd)
12.
NOTE:
Before installing the steering wheel, the front
wheels should be aligned straight ahead.
Be sure to install the harness wires so that they
are not pinched or interfering with other parts.
After reassembly, confirm that the wheels are
still turned straight ahead and that the steering
wheel spoke angle is correct (road test). If minor
spoke angle adjustment is necessary, do so only
by adjusting the tie-rods, not by removing and
repositioning the steering wheel.
Set the cancel sleeve so that the projections are
aligned as shown.
VERTICAL
CANCEL
SLEEVE
PROJECTIONS
13. Carefully install the cable reel on the steering col-
umn shaft. Then connect the 4P connector to the
cable reel, and connect the 2P connector to the SRS
main harness.
CABLE REEL
CONNECTOR
HOLDER
COMBINATION
SWITCH HARNESS
4P CONNECTOR
CABLE REEL
2P CONNECTOR
SRS MAIN HARNESS
14. Install the steering column covers.
15. If necessary, center the cable reel. (New replace-
ment cable reels come centered.) '97 - 98 Models:
Rotate the cable reel clockwise until it stops. Then
rotate it counterclockwise (approximately two and a
half turns) until the arrow mark on the cable reel
label points straight up.
'96 Model: Rotate the cable reel clockwise until it
stops. Then rotate it counterclockwise (approxi-
mately two turns) until the hole in the white gear
lines up with the window on the cover and the arrow
mark on the cable reel label points straight up.
ARROW MARK
WHITE
GEAR
'96 Model
only:
HOLE
16.
WINDOW
Install the steering wheel, then connect the horn
connector and cruise control set/resume/cancel
switch connector.
STEERING WHEEL
BOLT
HORN CONNECTOR
CABLE REEL
2P CONNECTOR
CRUISE CONTROL
SET/RESUME/
CANCEL SWITCH
CONNECTORProCarManuals.com
Page 667 of 1771
17. Tighten the steering wheel bolt to the specified
torque. Then install the driver's airbag.
TORX BOLTS
9.8 N-m (1.0 kgf-m, 7.2 Ibf-ft)
Replace.
Use a Torx T30 bit.
STEERING WHEEL BOLT
38 N-m (3.9 kgf-m, 28 Ibf-ft)
DRIVER'S
AIRBAG
18. Attach the cable reel 2P connector to the connector
holder. Then install the dashboard lower cover.
CONNECTOR
HOLDER
CABLE REEL
2P CONNECTOR
SRS
MAIN
HARNESS
DASHBOARD LOWER COVER
19. Reconnect the driver's airbag 2P connector to the
cable reel 2P connector, and reinstall the access
panel on the steering wheel.
20. Reconnect the battery positive cable, then the nega-
tive cable.
21. After installing the cable reel, confirm proper sys-
tem operation:
Turn the ignition ON (II); the SRS indicator light
should come on for about six seconds and then
go
off.
Make sure both horn buttons work.
Make sure the headlight and wiper switches
work.
Go for a test drive, and make sure the cruise con-
trol switches work.
22. Enter the anti-theft code for the radio, then enter the
customer's radio station presets.ProCarManuals.com
Page 668 of 1771
SRS Uni t
Replacemen t
CAUTION:
Durin g installatio n o r replacement , d o no t bum p
(impac t wrench , hamme r etc. ) th e are a nea r th e SR S
unit .
D o no t damag e th e SR S uni t terminal s o r connec -
tors.
Do no t disassembl e th e SR S unit ; i t ha s n o service -
abl e parts .
Stor e th e SR S uni t i n a clean , dr y area .
D o no t us e an y SR S uni t whic h ha s bee n subjecte d
t o wate r damag e o r show s sign s o f bein g droppe d o r
improperl y handled , suc h a s dents , crack s o r defor -
mation .
1 . Mak e sur e yo u hav e th e anti-thef t cod e fo r th e
radio , the n writ e dow n th e frequencie s fo r th e
radio' s prese t buttons .
2 . Disconnec t th e batter y negativ e cable , the n discon -
nec t th e positiv e cabl e fro m th e battery , an d wai t a t
leas t thre e minutes .
3 . Disconnec t th e airba g connectors .
Driver' s Side :
Remov e th e acces s pane l fro m th e steerin g wheel ,
the n disconnec t th e 2 P connecto r betwee n th e driver' s
airba g an d cabl e ree l (se e pag e 24-11 ).
Fron t Passenger' s Side :
Remov e th e glov e box .
Disconnec t th e connecto r betwee n th e fron t passen -
ger' s airba g an d SR S mai n harness . O n a '9 6 model ,
connec t th e shor t connecto r t o th e fron t passenger' s
airba g connector .
FRONT PASSENGER' S
AIRBA G
CONNECTO R
SRS MAI N HARNES SCONNECTO R
4. Remov e th e radi o pane l (se e sectio n 23 ).
5 . Remov e th e cente r consol e an d dashboar d cente r
trim.
DASHBOAR D CENTE R TRI M
CENTE R
CONSOL E
6. Disconnec t th e SR S mai n harnes s 18 P connecto r fro m
th e SR S
unit .
7. Remov e th e fou r Tor x bolt s fro m th e SR S unit , the n
pull th e SR S uni t ou t o f th e dashboard .
TORX BOLT S
Us e a Tor x T3 0 bit .
SRS MAI N HARNES S18P CONNECTO R TOR
X BOLT SUse a Tor x T3 0 bit .
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Page 669 of 1771
8. Install the new SRS unit.
TORX BOLTS
9.8 N-m (1.0 kgf-m, 7.2 Ibf-ft)
Use a Torx T30 bit.
Replace.
SRS MAIN HARNESS
18P CONNECTOR
TORX BOLTS
9.8 N-m (1.0 kgf-m, 7.2 Ibf-ft)
Use a Torx T30 bit.
Replace.
9. Connect the SRS main harness 18P connector to the
SRS unit, then push it into position until it clicks.
10. Reinstall the radio panel bracket and radio panel
assembly.
11. Reinstall the dashboard center trim and center con-
sole.
12. Reconnect the driver's airbag 2P connector to the
cable reel 2P connector, and reinstall the access
panel on the steering wheel.
13. Reconnect the front passenger's airbag connector
to the SRS main harness, then reinstall the glove
box.
14. Reconnect the battery positive cable, then the nega-
tive cable.
15. After installing the SRS unit, confirm proper system
operation: Turn the ignition switch ON (II); the SRS
indicator light should come on for about six sec-
onds and then go off.
16. Enter the anti-theft code for the radio, then enter the
customer's radio station presets.ProCarManuals.com
Page 670 of 1771
EngineEngine Removal/Installation5±1 . . . . . . . . . . . . . . . . . . . . . . . .
Cylinder Head/Valve Train6±1 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Block7±1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Lubrication8±1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Intake Manifold/Exhaust System9±1 . . . . . . . . . . . . . . . . . . . .
Cooling10±1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ProCarManuals.com