ignition AUDI A4 1996 B5 / 1.G AFC Engine On Board Diagnostic Multiport Fuel Injection Owner's Guide

Page 186 of 366

01-138

Output on GST and/or on
VAG 1551 scan tool Possible malfunction cause

Malfunction repair
P1600 / 18008
Power Supply (B+)
Terminal 15
Low Voltage Battery discharged or faulty

Repair Manual, Electrical
Equipment, Repair Group 27
- Check and charge battery

Malfunction cause found: Yes
No

- Erase DTC memory, test drive and
after test drive, check DTC memory
again
MIL Status:
Malfunction not displayed
by MIL Bad ground connection to Engine Control
Module (ECM) -J192-

- Check voltage supply to the Engine
Control Module (ECM) -J192-
page 28
-27


Malfunction cause found: Yes
No

- Erase DTC memory, test drive and
after test drive, check DTC memory
again

Excessive current draw with ignition off (e.g.
because of luggage compartment light on
continuously, etc.)

- Carry out holding current test. The
holding current must be greater than
50 mA
For troubleshooting
Display group 001
Malfunction cause found: Yes
No

- Erase DTC memory, test drive and
after test drive, check DTC memory
again
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jection
(MFI
)
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Page 189 of 366

01-140

Output on GST
and/or on VAG
1551 scan tool Possible malfunction cause

Malfunction repair
P1602 / 18010
Power Supply (B+)
Terminal 30
Low Voltage The malfunction is set when the
battery/control module is disconnected
with ignition on or with a starting attempt
with ignition/control module
disconnected

- The malfunction is erased after the second engine
start if there is sufficient supply voltage. Therefore,
start car after battery/control module is
disconnected; shut off and start car again, then
check DTC memory again.

Malfunction cause found: Yes
No

- Erase DTC memory, test drive and after test drive,
check DTC memory again
MIL Status:
MIL lights up
immediately Poor ground connection between
battery and body

- Check ground cable for good contact on battery
terminal and check the threaded connection on the
body

Malfunction cause found: Yes
No

- Erase DTC memory, test drive and after test drive,
check DTC memory again

Break in the wiring connection
between battery and Engine Control
Module (ECM) -J192-

- Check voltage supply of engine control module
page 28
-27


Malfunction cause found: Yes

- Erase DTC memory, test drive and after test drive,
Pa
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gnostic
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) - Multi
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jection
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)
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Page 200 of 366

01-146

Notes:

The output diagnostic test mode can only be
carried out with the ignition switched on and the
engine NOT running.
The output diagnostic test mode is interrupted if
the engine is started or a rotary pulse is
recognized.
During the output diagnostic test mode, the
individual outputs are triggered until the
program is continued by pressing the button.

The outputs are checked by listening for the
sound of the component being actuated, of by
feeling for mechanical evidence of actuation
(clicking, vibration, etc.).
Without letting the engine run briefly, switch the
ignition off for approx. 20 sec before repeating
the output diagnostic test mode.

- Connect VAG 1551 scan tool and initiate until
"Select function" is indicated on the display
page 01
-7 .
Rapid data transfer
HELP
Select function XX

Indicated on display
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Page 204 of 366

01-149

Only on vehicles with secondary air injection
(AIR) system Output diagnostic test mode Secondar
y Air In
jection
(AIR
) solenoid valve -N112

Indicated on display
This valve is triggered (clicks) until you move on to the next output by
pressing the button. - If the valve is not triggered (does not click), check -N112-.
Output diagnostic test mode Secondar
y Air In
jection
(AIR
) pump rela
y -J299

Indicated on display
The secondary air injection pump relay -J299- triggers the secondary air
pump motor and it runs until the output DTM is ended by pushing the
button (maximum 10 sec.). - If secondary air injection pump motor does not run, check engine and -
J299-.
-
Press button.
Rapid data transfer
HELP
Select function XX

Indicated on display
Note:
Before selecting "Output Diagnostic Test Mode" function 03 again, switch
ignition off for approx. 20 sec.
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Page 207 of 366

01-151

Note:
After function 04 is called up, the Engine Control
Module (ECM) carries out the following
operations:

Constant ignition timing point of 12 BTDC is
output in idle.

Digital idle speed control is blocked.
Evaporative emissions canister purge regulator
valve is closed.
A/C compressor is switched off.
EGR vacuum regulator solenoid valve is
closed
No coolant temperature correction-fixed value
of 80 C (176 F)

Learning values are relearned (idle and CO
content are adjusted automatically)
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Page 218 of 366

01-158
Note:
Display groups 11 to 45 are used for troubleshooting when there are driving performance problems, and used to evaluate
components and systems that influence the exhaust. Display group
Display shows
Designation
011 Basic setting 11
1 2 3 4 1 = Ignition timing point w/o knock control, w/o idle speed control
2 = Ignition timing point with knock control and idle speed control
3 = Ignition timing point access to idle speed control
4 = Closed Throttle Position (CTP) switch function
012 Basic setting 12
1 2 3 4 1 = Engine speed
2 = Engine load
3 = Ignition timing point map switching
4 = Ignition timing point retarded by knock control
013 Basic setting 13
1 2 3 4 1 = Ignition timing point map switching
2 = Ignition timing point retarded by knock control (cylinder 1)
3 = Ignition timing point retarded by knock control (cylinder 2)
4 = Ignition timing point retarded by knock control (cylinder 3)
014 Basic setting 14 1 = Ignition timing point map switching
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Page 219 of 366

1 2 3 4 2 = Ignition timing point retarded by knock control (cylinder 4)
3 = Ignition timing point retarded by knock control (cylinder 5)
4 = Ignition timing point retarded by knock control (cylinder 6)
015 Basic setting 15
1 2 3 4 1 = Engine speed (RPM)
2 = Knock sensor signal (cylinder 1)
3 = Knock sensor signal (cylinder 2)
4 = Knock sensor signal (cylinder 3)
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Page 232 of 366

and starts to go up again
4 Greater than
14.000 V
or
Less than
12.000 V
Generator faulty
Overvoltage because of starting aid
Poor ground connection to ECM -J192-
Discharged battery
Current draw with ignition off - Check voltage
- Check battery charging status
- Check voltage supply of Engine Control
Module (ECM) Repair Group 28
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jection
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Page 237 of 366

01-170
Display group 003 Display shows
Display/specified value
Designation
Basic setting 3
1 2 3 4 650 - 750 RPM 1 = Momentary idle speed
15.0 - 35.0% 2 = Engine load idle1)
0% and/or greater than 95% 3 = Throttle angle - at idle: 0%; at wide open throttle: > 95%
... km/h 4 = Momentary vehicle speed 1) Evaluate engine load tolerance range only at idle during "Basic Setting" function 04.
Note on display field 1:
Idle speed on vehicles without A/C and rear windshield heater switched on: 750-850 RPM.
Notes on display field 3:
For the testing at wide open throttle, stop engine, and switch ignition on.
Since in vehicles with manual transmission and automatic transmission different throttle bodies are installed, the start of
opening of the throttle body can be measured with ignition on and thus incorrect installation can be checked
Manual transmission: 45-53%
Automatic transmission: 27-35%
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jection
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Page 271 of 366

01-193
Display group 011 Display
shows Specified display
value Designation
Basic setting
11
1 2 3 4 ... BTDC
1 = Ignition timing point without knock control and without idle speed control

... BTDC 2 = Ignition timing point with knock control and digital idle speed control (average
value for all cylinders)

_._ crankshaft 3 = Ignition timing point access to digital idle speed control
0 and/or 1 4 = Closed Throttle Position (CTP) switch function:
Open = 0; Closed = 1
Notes on display field 1:

At idle-Closed Throttle Position (CTP) switch closed-an ignition timing point of 12 BTDC is displayed. When the engine speed is increased-CTP switch open-the current ignition timing point is displayed without knock control
and without digital idle speed control.
Notes on display field 2:
Digital idle speed control is only active with Closed Throttle Position (CTP) switch closed.
Knock control is active starting at an engine load greater than 40% Display group 013 and/or 014.
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