AUDI A4 1996 B5 / 1.G Brakes Output DTM 03 Owner's Manual

01-167


Note:
The operation manual for the VAS1978 wiring harness repair kit generally
forbids the repair of any lines in the ABS or related systems. This rule only
pertains to the shielded lines in these systems.
Multi-pin harness connector for ABS control module -J104- in proper
condition, with no bent, broken or corroded terminals. Replace any
damaged terminals using VAS1978 wiring repair kit. Ignition and electrical consumers switched off before beginning
testing (headlights, lighting, fan, etc.).
Pa
ge 21 of 66 Out
put Dia
gnostic Test Mode
(DTM
) (function 03
)
11/20/2002 htt
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play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.13

01-168

Required special tools and test equipment:

VAG1598 test box
VAG1598/27 adapter
VAG1594 connector test kit
VAG1526 Multimeter
Pa
ge 22 of 66 Out
put Dia
gnostic Test Mode
(DTM
) (function 03
)
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.13

01-169

Connect VAG1598 test box using VAG1598/27
adapter.

- Switch ignition off.

- Connect VAG1598/27 adapter and VAG1598
test box. Disconnect multi-pin connector from
ABS control module -J104-. Connect
VAG1598/27 adapter and VAG1598 test box to
connector of ABS/EDL wiring harness.
The socket designations on the VAG1598 test
box are identical to the terminal designations on
the ABS control module -J104- and on the wiring
harness connector.

Electrical Wiring Diagrams, Troubleshooting &
Component Locations

Terminal assignment of multi-pin connector at wiring harness / ABS
control module (w/EDL) -J104-
Note:
All terminals omitted here are not occupied at the moment and must not
be connected to other components!
Pa
ge 23 of 66 Out
put Dia
gnostic Test Mode
(DTM
) (function 03
)
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.13

01-170

Terminal
Wire connection to component ...
1
Right rear ABS wheel speed sensor -G44- 2
Right rear ABS wheel speed sensor -G44-
for vehicles with Front Wheel Drive (FWD) and ABS/EDL/ASR for vehicles with All Wheel Drive (AWD) and ABS/EDL
3
Right rear ABS wheel speed sensor -G44-
for vehicles with Front Wheel Drive (FWD) and ABS/EDL
3
Right front ABS wheel speed sensor -G45-
for vehicles with Front Wheel Drive (FWD) and ABS/EDL/ASR
4
Right front ABS wheel speed sensor -G45-
for vehicles with Front Wheel Drive (FWD) and ABS/EDLfor vehicles with All Wheel Drive (AWD) and ABS/EDL
5
Right front ABS wheel speed sensor -G45- 6
Left front ABS wheel speed sensor -G47- 7
Left front ABS wheel speed sensor -G47- 8
Left rear ABS wheel speed sensor -G46- 9
Left rear ABS wheel speed sensor -G46-
Pa
ge 24 of 66 Out
put Dia
gnostic Test Mode
(DTM
) (function 03
)
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.13

01-171

Terminal
Wire connection to component ...
10
Electrical connection to instrument cluster
Only for vehicles equipped with EDL. The time signals used to calculate standing time are transmitted via
this harness connector
11
K-wire 13
MMD signal (Masked Misfire Diagnostic)
For vehicles equipped with ASR, the SET signal (Specified Engine Torque) is also transmitted via this wiring
harness.
14
Brake light switch -F- 15
Voltage supply, terminal 15 16
Ground (GND) terminal 31 (ABS hydraulic pump -V64-) 17
Battery + (terminal 30) 18
Battery + (terminal 30) 19
Ground (GND) terminal 31 (ABS control module -J104-) 20
Traction control (ASR) indicator light activation
Only for vehicles equipped with ASR.
21
ABS/EDL warning light activation 23
Speed sensor output rear left
For vehicles with navigation system
Pa
ge 25 of 66 Out
put Dia
gnostic Test Mode
(DTM
) (function 03
)
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.13

24
Speed sensor output rear right
For vehicles with navigation system
Pa
ge 26 of 66 Out
put Dia
gnostic Test Mode
(DTM
) (function 03
)
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.13

01-172

Terminal
Wire connection to component ...
27
AET (Actual Engine Torque)
Only for vehicles equipped with ASR.
28
TI (Transmission Influence)
Only for vehicles equipped with ASR.
29
CAN-bus low
The CAN-bus wires transmit the following signals to the appropriate control modules: AET (Actual Engine
Torque), SET (Specified Engine Torque), TI (Transmission Influence) and engine speed.
30
CAN-bus high
The CAN-bus wires transmit the following signals to the appropriate control modules: AET (Actual Engine
Torque), SET (Specified Engine Torque), TI (Transmission Influence) and engine speed.
30
Engine speed (RPM)
Only for vehicles equipped with ASR.
31
Traction control (ASR) button
Only for vehicles equipped with ASR.
Pa
ge 27 of 66 Out
put Dia
gnostic Test Mode
(DTM
) (function 03
)
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.13

01-173
Notes:
For test table:

The socket designations of the VAG1598 test box are identical to the terminal designations of the ABS control module
(w/EDL) -J104- in the wiring diagram. Incorrect test procedures can cause damage to the system. Do not bridge any
terminals other than those listed in the table.
Electrical Wiring Diagrams, Troubleshooting & Component Locations Specified values refer to readings on the VAG1526 and are not necessarily applicable for other test units.
If the measured values do not match specifications, carry out the corrective actions listed on the right side of the table.
Electrical Wiring Diagrams, Troubleshooting & Component Locations If values are obtained, also check wiring for intermittent loose terminals and short circuit to B+ and Ground (GND). This
applies especially to sporadic malfunctions.
Use only the VAG1594 connector test kit for checking continuity (bridges).
If the measured values only differ slightly from the specifications, clean the sockets and harness connectors of the testers
and adapter leads (using contact spray G 000 700 04) and repeat the test. Before replacing actual components, check
wiring and connections once more. This is especially important if the specification for a resistance test is under 10 .
Pa
ge 28 of 66 Out
put Dia
gnostic Test Mode
(DTM
) (function 03
)
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.13

01-174
Test table Set measurement range:
voltage test (20 V =)
Test
step VAG
1598
sockets Test of
Test
requirements
- Additional work
steps Specified
value Corrective action
1 19 + 15 Voltage supply to ABS
control module -J104- via
terminal 15 Ignition
switched on. 10.0 - 14.5
V
Electrical Wiring Diagrams,
Troubleshooting & Component
Locations - Check wire from terminal 19 to
Ground (GND).
- Check wire from terminal 15 to
terminal 15.
Pa
ge 29 of 66 Out
put Dia
gnostic Test Mode
(DTM
) (function 03
)
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.13

01-175

Set measurement range:
voltage test (20 V =)
Test
step VAG
1598
sockets Test of
Test
requirements
- Additional work
steps Specified
value Corrective action
2 16 + 17 Voltage supply of ABS hydraulic unit -
N55- and motor for ABS hydraulic
pump -V64- via terminal 30 at ABS
control module (w/EDL) -J104- Ignition
switched on. 10.0 - 14.5
V - Check wire from terminal
16 to Ground (GND).
16 + 18 10.0 - 14.5
V

Electrical Wiring Diagrams,
Troubleshooting &
Component Locations - Check wiring from
terminals 17 and 18 to B+
(terminal 30) via fuse (60A).
Pa
ge 30 of 66 Out
put Dia
gnostic Test Mode
(DTM
) (function 03
)
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.13