AUDI A4 1997 B5 / 1.G ABS Bosch 5.3 Workshop Manual

45-18


Anti-lock Brake System (ABS),
Bosch 5.3
A traction control system (TCS/ASR) is available
as optional equipment for front-wheel-drive
models.
The brake system of the ABS is split diagonally.
The brake servo assistance is provided
pneumatically by a vacuum brake servo unit.

Hydraulic unit -a- and ABS control module -b- form a single unit. The
combination of these two components is termed the hydraulic control
unit.
Sources of malfunctions are reduced as a result of the direct link between
the two components.
CAUTION!
It is not possible to repair the hydraulic control unit. If faulty, it
should be replaced. The bolts which connect the individual components of the
hydraulic control unit must not be loosened.
Pa
ge 1 of 6 Anti-lock Brake S
ystem
(ABS
), Bosch 5.3
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU03.45.3

45-19


ABS hydraulic control unit and brake lines

The tightening torque for all brake lines on the Audi
A4 is 15 Nm (11 ft lb).
1 -
Brake master cylinder and brake servo
2 -
Brake line
Brake master cylinder/primary piston circuit
to hydraulic control unit
3 -
Brake line Brake master cylinder/secondary piston
circuit to hydraulic control unit
4 -
Brake line Hydraulic control unit to left-front brake
caliper
5 -
Brake line Hydraulic control unit to right-front brake
caliper
Pa
ge 2 of 6 Anti-lock Brake S
ystem
(ABS
), Bosch 5.3
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU03.45.3

45-20


6 -
Suction dampers
Designed to improve pressure build-up
during operation of EDL Discontinued; phased in integration into
hydraulic control unit
7 -
Brake line Hydraulic control unit to left-rear brake
caliper
8 -
Brake line Hydraulic control unit to right-rear brake
caliper
9 -
Nut 10 Nm (7 ft lb)
10 -
Bolt 10 Nm (7 ft lb)
11 -
Bracket
Pa
ge 3 of 6 Anti-lock Brake S
ystem
(ABS
), Bosch 5.3
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU03.45.3

45-21

ABS hydraulic control unit, removing
and installing


Note:
When working with brake fluid, observe the
relevant safety precautions and notes Brake
system, bleeding, page 47
-23
.

Special tools and equipment

Sealing plugs from repair kit Part No. 1H0 698
311A
Brake pedal depressor, e.g. from VAG1813

CAUTION!

Part numbers are listed here for reference
only. Always check with your Parts
department for the latest information.
Component location:

The hydraulic control unit is installed on the left side of the engine
compartment.
Pa
ge 4 of 6 Anti-lock Brake S
ystem
(ABS
), Bosch 5.3
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU03.45.3

45-22

Removing

CAUTION!

Do not bend the brake lines.
Before disconnecting the battery, determine
the correct coding for the anti-theft radio.

- Disconnect battery Ground (GND) strap.

Note:
The brake pedal depressor must remain in position until all of the brake
lines have been reconnected to the hydraulic control unit. - Release control unit connector (arrow -1-) and disconnect harness
connector (arrow -2-).
- Connect bleeder bottle to bleeder screw on left-front brake caliper and
open bleeder screw.
- Install brake pedal depressor between brake pedal and driver's seat.
Depress brake pedal by at least 60 mm (2 3/8 in.).
- Close left-front bleeder screw.
- Cover engine compartment to make sure brake fluid does not flow into
it.
- Disconnect brake line connections on hydraulic control unit.
Pa
ge 5 of 6 Anti-lock Brake S
ystem
(ABS
), Bosch 5.3
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU03.45.3

45-23

- Seal brake lines and threaded holes using plugs
from repair kit, Part No. 1H0 698 311 A.

- Remove nuts from ABS hydraulic control unit
bracket.

- Remove ABS hydraulic control unit.

Installing

Note:
When installing, pay particular attention to the
following points.

Only remove the sealing plugs on the new
hydraulic control unit when the corresponding
brake line is about to be installed.
If the sealing plugs are removed too early the
brake fluid can escape. If this occurs, the unit
will no longer be sufficiently filled or adequately
bled.

- Bleed brake system page 47
-23
.

- Enter radio code.
Pa
ge 6 of 6 Anti-lock Brake S
ystem
(ABS
), Bosch 5.3
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU03.45.3