check engine AUDI A4 1997 B5 / 1.G APB Engine Additional Signals Checking Workshop Manual
Page 1 of 37
24-179
 
     
Additional signals, checking 
     
Engine speed (RPM) signal, checking 
 
     
Note:  
     The engine speed signal is taken from terminal 
37 on the Engine Control Module (ECM). The 
signal is used for various functions including the 
RPM display in the instrument cluster. 
    
 Electrical Wiring Diagrams, Troubleshooting & Component Locations    -  Connect VAG1598/31 test box to wiring harness for engine control 
module. Do not connect to the engine control module itself   Page 24
-
20
 . 
-  Check wiring from test box socket 37 to instrument cluster according to 
wiring diagram for an open circuit. 
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Page 2 of 37
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Fuel consumption signal for on-board 
computer, checking
 
     
Notes:  
     
The fuel consumption signal is calculated by the 
engine control module (on the basis of the 
injection period) and passed on to the on-board 
computer. The fuel consumption signal is taken 
from terminal 81 on the Engine Control Module 
(ECM). 
     Checking fuel consumption signal
     
       Electrical Wiring Diagrams, Troubleshooting & 
Component Locations   
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Page 3 of 37
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Coolant temperature signal, checking
 
     
Notes:  
     
The engine control module receives the coolant 
temperature signal from the instrument cluster. 
When the signal is received, the charge 
pressure is reduced to prevent the engine from 
overheating. 
    
 Electrical Wiring Diagrams, Troubleshooting & Component Locations    -  Connect VAG1598/31 test box to wiring harness for engine control 
module. Do not connect to the engine control module itself   Page 24
-
20
 . 
-  Check wiring from test box socket 19 to instrument cluster according to 
wiring diagram for an open circuit. 
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Page 4 of 37
24-182
      
Vehicle Speed Signal (VSS), checking
 
     
Notes:  
     
The vehicle speed signal is generated by the 
Vehicle Speed Sensor (VSS) -G68 (on the 
transmission) and is processed in the 
instrument cluster. 
     The processed signal goes to terminal 54 on 
the engine control module and is used for Idle 
Air Control (IAC) and for the damping of load 
change jolts when changing gear. 
     
- Start engine.
     
-  Connect vehicle diagnostic, testing and 
information system VAS 5051 or VAG1551 scan 
tool and select engine electronics control 
module by entering address word "01"   Page 01
-9 . 
     
-  Select "Read measured value block" (function 
08) and Display Group 5. Read Measuring Value Block 5  
1 
2 
3 
4
    
Indicated on display:  
Warning! 
During a road test in an airbag equipped vehicle, VAG1551 must 
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Page 6 of 37
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-  Take vehicle for a test drive and check whether 
vehicle speed appears in display field 3. 
     
-  If vehicle speed does not appear, raise the 
vehicle (preferably using a lift) until front left 
wheel is clear of the ground. 
    
 Electrical Wiring Diagrams, Troubleshooting & Component Locations    -  Connect VAG1598/31 test box to wiring harness for engine control 
module. Do not connect to the engine control module itself   Page 24
-
20
 . 
-  Connect diode test lamp between socket 3 (B+) and socket 54 (vehicle 
speed signal). 
-  Switch ignition on and turn front left wheel by hand.
   The diode test lamp should flash (very brief flashes).
-  If diode test lamp does not flash, check for open circuit or short to B+ 
or Ground (GND) in wiring between instrument panel and terminal 54 
on engine control module connector. 
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Page 7 of 37
24-184
      
Fuel tank level signal, checking
 
     
Note:  
     
The Engine Control Module (ECM) receives the 
fuel tank level signal from the instrument 
cluster. 
     The processed signal enters on terminal 30 the 
Engine Control Module (ECM) and is used to 
determine certain malfunctions (e.g.: misfire) 
     
-  Connect VAG1598/31 test box to wiring harness 
for engine control module. Do not connect to the 
engine control module itself   Page 24
-20
 . 
     
-  Check wiring from test box socket 30 to 
instrument cluster according to wiring diagram 
for an open circuit and short circuit to B+/Ground 
(GND). 
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Page 8 of 37
24-185
      
Brake light switch -F and brake pedal 
switch -F47, checking 
 
     
-  Connect vehicle diagnostic, testing and 
information system VAS 5051 or VAG1551 scan 
tool and select engine electronics control 
module by entering address word "01"   Page 
01
-9 . 
      When doing this the ignition must be switched 
on.  Rapid data transfer 
HELP
Select function XX
    
Indicated on display  
-  Press buttons -0- and -8- to select function "Read Measuring Value 
Block" and confirm entry with -Q- button. 
Read Measurin
g Value Block 
Input displa
y group number XXX
    
Indicated on display  
-  Press buttons -0-, -6- and -6- to select "display group number 066" and 
confirm entry with -Q- button. 
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Page 9 of 37
24-186
 
Read Measuring Value Block 66  
1 
2 
3 
4
    
Indicated on display  
-  Observe brake light/brake pedal switch in display field 2.
  
Display fields  
  
1   2   3   4  
Display Group 066: Signals to engine control module  
Display  xxx km/h  
X X X X   xxx km/h   0 0 0 0  
Indicates   Actual speed   
  Switch positions   Specified speed   Switch positions  
Work  
range    
  XX00  
XX11    
    
Specified value    
XX00  
Brake pedal not depressed      
     
XX11  
Brake pedal depressed       
Note    
Value:  
X = insignificant  
The switch points are offset      
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Page 14 of 37
24-190
       If LED comes on:  
     
Check activation  
     
-  Connect VAG1598/31 test box to wiring harness 
for engine control module. Do not connect to the 
engine control module itself   Page 24
-20
 . 
      Test the following wiring connections for open 
circuits and short to B+ or Ground (GND):  
     
Harness 
connector  
terminal  
VAG1598/31 test box, 
socket  
2   56  
4   55  
     
-  Repair any open/short circuit as necessary.
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Page 15 of 37
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Clutch Vacuum Vent Valve Switch -F36, 
checking
 
     
Note:  
     This signal is used to avoid RPM over-oscillation 
and load change impacts when changing gears 
and is also used for the cruise control system. 
     
Test sequence 
     
-  Connect vehicle diagnostic, testing and 
information system VAS 5051 or VAG1551 scan 
tool and select engine electronics control 
module by entering address word "01"   Page 
01
-9 . 
      When doing this the ignition must be switched 
on.  Rapid data transfer 
HELP
Select function XX
    
Indicated on display  
-  Press buttons -0- and -8- to select function "Read Measuring Value 
Block" and confirm entry with -Q- button. 
Read Measurin
g Value Block 
Input displa
y group number XXX
    
Indicated on display  
-  Press buttons -0-, -6- and -6- to select "display group number 066" and 
confirm entry with -Q- button. 
Read Measuring Value Block 66 
    
Indicated on display  
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