torque AUDI A4 1997 B5 / 1.G AWM Engine Cooling System Components Workshop Manual

Page 20 of 38

19-17

- Install ribbed belt and tensioner for ribbed belt
Page 13
-20
.

- Install viscous fan Page 13
-21
.

- Install lock carrier Page 13
-1 .

- Top up coolant Page 19
-7 .

Tightening torque

Component

Nm
Coolant pump to cylinder block 15
Center section of toothed belt guard to
cylinder block
10
1)
Hose clamps for coolant hoses 2

1) Install with locking fluid D 000 600 A2
Pa
ge 20 of 38 Coolin
g system com
ponents, removin
g and installin
g
11/21/2002 htt
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e=re
pair&id=AUDI.B5.GE06.19.1

Page 25 of 38

19-22

Tightening torques

Component

Nm
Connection to cylinder block 15
Support for intake manifold
to intake manifold 20
to bracket 20
Generator at bracket
M8 23
M10 46
Hose clamps for air duct hoses
3.5

Check coolant thermostat

- Heat thermostat in water bath.

Starts to
open
Fully open
Opening
travel
approx. 87 C
approx. 102 C
1)
at least 8 mm

1) cannot be tested
Pa
ge 25 of 38 Coolin
g system com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.19.1

Page 28 of 38

19-25

Installing
Installation is carried out in the reverse order of
removal; note the following:

Note:
Always replace seals and gaskets.

- Before installing, clean and smooth down
sealing surface for O-ring.

Tightening torques - Moisten new O-ring -1- with G 012 A8 D coolant and slide onto coolant
line -2-.
- Push coolant line into opening in cylinder block.
- Top up coolant Page 19
-7 .
Component

Nm
Coolant line to oil filter bracket 20
Hose clamps for coolant hoses
2
Hose clamps for air duct hoses
3.5
Pa
ge 28 of 38 Coolin
g system com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.19.1

Page 34 of 38

19-31

Installing
Installation is carried out in the reverse order of
removal; note the following:

- Install front bumper:

Repair Manual, Body Exterior, Repair Group
63


- Top up coolant Page 19
-7 .

Vehicles with automatic transmission:

- Attach ATF lines.

Repair Manual, 5 Spd. Automatic
Transmission 01V, Repair Group 37


- Check ATF level:

Repair Manual, 5 Spd. Automatic
Transmission 01V, Repair Group 37


Tightening torques
Pa
ge 34 of 38 Coolin
g system com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.19.1