battery AUDI A4 1997 B5 / 1.G AWM Engine Cylinder Head Remove And Install Workshop Manual

15-9

Intake manifold, removing and installing


Removing

- Observe or obtain radio anti-theft code on
vehicles with coded radio.

- Disconnect Ground strap at battery with ignition
switched off.

- Remove engine cover -arrows-.
- Drain coolant Page 19
-4 .

- Disconnect coolant hoses -1- and -3-.
- Unbolt coolant expansion tank -2- (-arrows-).
- Disconnect electrical wiring to coolant level display switch -F66- on
bottom of expansion tank.
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15-13

- Remove suction hose from flange and
remove.

Note:
Plug intake ports on cylinder head with clean
cloths.

Installing
Installation is carried out in the reverse order of
removal; note the following:

Note:

All cable ties which are released or cut open
when removing must be located in the same
position when installing.
Hose connections and hoses of charge air
system must be free of oil and grease before
assembling.
Replace seals and gaskets.

- Top up coolant Page 19
-7 .

- After connecting battery, enter anti-theft code for
radio.
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15-21

Procedure

Engine in vehicle
Lock carrier must be in service position
Page 13
-1 .

Note:
All cable ties which are released or cut open
when removing must be located in the same
position when installing.

- Observe or obtain radio anti-theft code on
vehicles with coded radio.

- Disconnect Ground strap at battery with ignition
switched off.

- Drain coolant Page 19
-4 .

- Remove intake line Page 15
-9 .

- Remove ribbed belt and tensioner for ribbed belt
Page 13
-18
.

- Remove air filter cover -arrow-.
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ylinder head, removin
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15-31

- Install ribbed belt and tensioner for ribbed belt
Page 13
-20
.

- Install intake line Page 15
-13
.

- Replace coolant Page 19
-7 .

- After connecting battery, enter anti theft code for
radio.

Radio operating instructions
- Close windows fully using window switches.

- Actuate all power window switches again for at
least one second in the "close" direction to
activate the automatic open/close function.

- Set clock to correct time.

- Perform throttle-valve control module
adaption:

Repair Manual, 1.8 Liter 4
-Cyl. 5V Turbo Fuel
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ylinder head, removin
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15-34

Test conditions:

Engine oil temperature at least 30 C

Battery voltage at least 12.7 V

Test sequence

- Remove engine cover -arrows-.
- Switch ignition off.

- Disconnect connectors -3-.
- Remove ignition coils -1-.
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p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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pair&id=AUDI.B5.GE06.15.1