AUDI A4 1998 B5 / 1.G 01A Transmission Assembly Workshop Manual

34-43


Transmission, disassembling
and assembling Disassembly sequence Page 34
-55
.
Transmission overview

1 -
1st gear
2 -
2nd gear
3 -
3rd gear
4 -
4th gear
5 -
5th gear
6 -
Reverse gear
Removing and installing reverse idler gear
Page 35
-44

7 -
Tapered roller bearing
Adjusting Page 39
-39
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34-44


8 -
Torsen differential
Can only be serviced by manufacturerRemoving and installing together with
cover Page 34
-39

9 -
Bearing
10 -
Bearing
11 -
Flange shaft
12 -
Torsen differential cover
13 -
Compression spring
Between Torsen differential and hollow
shaft
14 -
Input shaft Disassembling and assembling Page 35
-1
15 -
Transmission cover
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34-45


16 -
Transmission housing
17 -
Ball bearing
Adjusting thickness Input shaft,
adjusting Page 35
-17

18 -
Differential
Removing and installing Page 39
-16
Disassembling and assembling Page 39
-21

19 -
Drive pinion
Disassembling and assembling drive pinion
and hollow shaft Page 35
-21

20 -
Radial tapered roller bearing
Adjusting Page 39
-39
21 -
Hollow shaft
Disassembling and assembling drive pinion
and hollow shaft Page 35
-21

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Assembly overview

I - Input shaft ball bearing and multi-
function switch, removing and installing
Page 34
-47

II - Input shaft, drive pinion, hollow shaft,
selector rods, transmission cover and
Torsen differential cover, removing and
installing Page 34
-51

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pair&id=AUDI.B5.TM02.34.5

34-47


Input shaft ball bearing and multi-function
switch, removing and installing

1 -
Transmission housing
With differential and flange shaftsRemoving and installing flange shafts
Page 39
-1
Removing and installing differential
Page 39
-16

Removing and installing speedometer
Vehicle Speed Sensor (VSS) Page 39
-
13

Removing and installing speedometer drive
gear Page 39
-14

Breather installation position Fig. 1
2 -
Torx bolt
Always replace35 Nm (26 ft lb)Self-locking
3 -
Guide sleeve Installed with O-ring and seal for input shaft
Page 30
-20

4 -
Dished washer
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Smaller diameter (convex side) faces guide
sleeve
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5 -
Circlip
Determining thickness and input shaft,
adjusting Page 35
-17

6 -
Input shaft ball bearing
Removing and installing Page 34
-55
7 -
Circlip
Determining thickness and input shaft,
adjusting Page 35
-17

8 -
Input shaft
Removing and installing Page 34
-51
Disassembling and assembling Page 35
-1
Adjusting Page 35
-17
Servicing input shaft ball bearing Page 35
-1
9 -
Socket-head bolt
25 Nm (18 ft lb)
10 -
Locking plate For multi-function switch
11 -
Multi-function switch
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34-49


12 -
Multi-function switch harness connector
13 -
Socket-head bolt
10 Nm (7 ft lb)
14 -
Cover for shift rod Removing and installing Page 34
-79
15 -
Gear lock for 5th and reverse gear
Removing and installing Page 34
-86
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34-50


After pressing in, the breather must project 21 mm (0.827 in.) out of the
housing . Fig. 1 Breather installation position
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34-51


Input shaft, drive pinion, hollow shaft,
shift rods, transmission cover and Torsen
differential cover, removing and installing

1 -
Transmission housing
2 -
Input shaft
Disassembling and assembling Page 35
-1
Adjusting Page 35
-17
Servicing input shaft bearings Page 35
-1
3 -
Shift rod with shift fork for 3rd and 4th
gear
Disassembling and assembling Page 34
-79

Replacing bushings Page 34
-84
4 -
Left stop bolt
40 Nm (30 ft lb)
5 -
Sealing washer
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