torque AUDI A4 1999 B5 / 1.G AWM Engine Cooling System Components Workshop Manual
Page 20 of 38
19-17
      
-  Install ribbed belt and tensioner for ribbed belt 
Page 13
-20
 . 
     
-  Install viscous fan   Page 13
-21
 .
     
- Install lock carrier   Page 13
-1 .
     
-  Top up coolant   Page 19
-7 .
     
Tightening torque  
     
Component  
  
Nm  
Coolant pump to cylinder block      15  
Center section of toothed belt guard to 
cylinder block    
10 
1)  
Hose clamps for coolant hoses   2  
     
1) Install with locking fluid D 000 600 A2  
Pa
ge 20 of 38 Coolin
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yp
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pair&id=AUDI.B5.GE06.19.1 
Page 25 of 38
19-22
      
Tightening torques  
     
Component  
  
Nm  
Connection to cylinder block   15  
Support for intake manifold     
   to intake manifold   20  
   to bracket   20  
Generator at bracket     
   M8   23  
   M10   46  
Hose clamps for air duct hoses     
3.5  
     
Check coolant thermostat  
     
-  Heat thermostat in water bath.
     
Starts to 
open  
Fully open  
Opening 
travel  
approx. 87 C  
approx. 102 C 
1)  
at least 8 mm  
     
1) cannot be tested  
Pa
ge 25 of 38 Coolin
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11/21/2002 htt
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Page 28 of 38
19-25
      
Installing  
      Installation is carried out in the reverse order of 
removal; note the following:  
     
Note:  
     Always replace seals and gaskets. 
     
-  Before installing, clean and smooth down 
sealing surface for O-ring. 
    
Tightening torques   -  Moisten new O-ring -1- with G 012 A8 D coolant and slide onto coolant 
line -2-. 
-  Push coolant line into opening in cylinder block.
-  Top up coolant   Page 19
-7 .
Component  
  
Nm  
Coolant line to oil filter bracket   20  
Hose clamps for coolant hoses     
2  
Hose clamps for air duct hoses     
3.5  
Pa
ge 28 of 38 Coolin
g system com
ponents, removin
g and installin
g
11/21/2002 htt
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yp
e=re
pair&id=AUDI.B5.GE06.19.1 
Page 34 of 38
19-31
      
Installing  
      Installation is carried out in the reverse order of 
removal; note the following:  
     
-  Install front bumper:
     
       Repair Manual, Body Exterior, Repair Group 
63
   
     
-  Top up coolant   Page 19
-7 .
     
Vehicles with automatic transmission: 
     
-  Attach ATF lines.
     
       Repair Manual, 5 Spd. Automatic 
Transmission 01V, Repair Group 37
   
     
-  Check ATF level:
     
       Repair Manual, 5 Spd. Automatic 
Transmission 01V, Repair Group 37
   
     
Tightening torques  
Pa
ge 34 of 38 Coolin
g system com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.19.1