fuse AUDI A4 2000 B5 / 1.G AWM Engine Motronic Injection System Servicing Workshop Manual
Page 11 of 79
(ECM) voltage supply relay -J271- Page 28
-13
Installation location of fuse S130 for
Secondary Air Injection (AIR) pump
Pa
ge 11 of 79 Motronic in
jection s
ystem, servicin
g
11/22/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU07.24.1
Page 17 of 79
24-15
Fig. 5 Installation position, Throttle Position (TP) sensor -G79-
and sender 2 for accelerator pedal position -G185-
Fig. 6 Installation positions in E-box, plenum chamber
1 - Engine Control Module (ECM)
2 - Secondary Air Injection (AIR) pump relay -J299-
3 - Motronic Engine Control Module (ECM) voltage supply relay -J271-
4 - Installation location of fuse S130 for Secondary Air Injection (AIR)
pump
Pa
ge 17 of 79 Motronic in
jection s
ystem, servicin
g
11/22/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU07.24.1
Page 42 of 79
24-39
Checking voltage supply
Test requirements:
Fuse for fuel injectors OK
Electrical Wiring Diagrams, Troubleshooting &
Component Locations
Fuel Pump (FP) relay OK; checking Page 24
-52
.
- Disconnect harness connector at the fuel
injector to be tested.
If LED does not light up: - Connect VAG1527B voltage tester as follows:Harness connector
Terminal
Measure to
1 Engine Ground (GND)
- Switch ignition on.
LED must light up.
Pa
ge 42 of 79 Motronic in
jection s
ystem, servicin
g
11/22/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU07.24.1
Page 43 of 79
Electrical Wiring Diagrams, Troubleshooting & Component Locations - Check wire connection between terminal 1 and fuse for injector valves
for open circuit:
Pa
ge 43 of 79 Motronic in
jection s
ystem, servicin
g
11/22/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU07.24.1
Page 65 of 79
24-57
- Repair open circuit or short circuit if
necessary.
If no malfunctions are detected:
- Replace Fuel Pump (FP) relay -J17-.
- Re-connect Engine Control Module (ECM).
Check voltage supply for Fuel Pump (FP) and
components
- Remove fuses S228, S232, and S234 (positions 28, 32, and 34) from
fuse holder.
- Initiate output Diagnostic Test Mode (DTM) Page 01
-51
and activate
Evaporative Emission (EVAP) canister purge regulator valve -N80-.
- Connect multimeter for voltage measurement to Ground (GND) and to
one terminal of the following fuses in the fuse holder. Circlip
Specified value at one of the terminals
S228 approx. battery voltage
S232 approx. battery voltage
S234 approx. battery voltage
Pa
ge 65 of 79 Motronic in
jection s
ystem, servicin
g
11/22/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU07.24.1
Page 66 of 79
24-58
If specified values are not obtained:
- Repeat test at another terminal of fuse socket.
If specified values are not obtained again:
- Check wire connections.
Electrical Wiring Diagrams, Troubleshooting &
Component Locations If no malfunctions are detected:
- Replace Fuel Pump (FP) relay -J17-.
- Re-insert the fuses.
Pa
ge 66 of 79 Motronic in
jection s
ystem, servicin
g
11/22/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU07.24.1
Page 72 of 79
24-64
Voltage supply for Mass Air Flow (MAF)
sensor, checking
Test requirements:
Fuse for Mass Air Flow (MAF) sensor OK
Electrical Wiring Diagrams, Troubleshooting &
Component Locations
Fuel Pump (FP) relay OK; checking Page 24
-52
.
Note:
Voltage is supplied to Mass Air Flow (MAF)
sensor from Fuel Pump (FP) relay.
- Disconnect connector from Mass Air Flow (MAF)
sensor.
- Connect multimeter for voltage measurement as follows.Harness connector
Terminal
Measure to
2 Engine Ground (GND)
Pa
ge 72 of 79 Motronic in
jection s
ystem, servicin
g
11/22/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU07.24.1
Page 74 of 79
24-65
If specified value is not obtained:
- Check wire connection from terminal 2 of
connector to Fuel Pump (FP) relay via fuse for
open circuit and short circuit to Ground (GND):
Electrical Wiring Diagrams, Troubleshooting &
Component Locations
- Repair open circuit or short circuit if
necessary.
Note:
Ground (GND) from the ECM is present at terminal 3 of connector.
If specified value is not obtained: - Connect multimeter to terminal 2 and terminal 3 of connector for
voltage measurement.
- Operate starter briefly (engine can also start).
Specification: approx. battery voltage
- Check wire connections Page 24
-67
.
Pa
ge 74 of 79 Motronic in
jection s
ystem, servicin
g
11/22/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU07.24.1