AUDI A6 1998 C5 / 2.G 01E Transmission Shift Control Mechanism User Guide

34-11


Tightening torques Component

Nm
Hex bolt -1- 75
Combi bolt -2-
110 + 90 Gear shift housing to body 10
Selector rod to transmission 25
Connecting rod to transmission 25
Push rod to transmission 40
Drive axle to drive flange M8
M10 40
80
Heat shield for drive axle 25
Clamp for exhaust pipe 40
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Gear selector mechanism, adjusting


Requirements

Selector mechanism, operating and relay
elements must be in proper condition.
Selector mechanism must move freely.
Transmission, clutch and clutch mechanism
must be in proper condition.
Transmission in neutral.

- Unscrew gear shift knob from gear shift.

- Remove cover (gaiter) for gear shift.

- Remove noise insulation for selector mechanism housing (arrows).
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- Measure distance between body and rear push
rod (in selector mechanism).

If that is not the case, obtain distance -a- as follows:
Specification: distance a = 43 mm

- Loosen bolt (arrow) for pivot rod.

Rear pivot rod (in shift control mechanism) must move freely back
and forth on sliding piece.
- Adjust measurement -a- by moving pivot rod rear (in shift control
mechanism).
- Tighten bolt for pivot rod to 25 Nm.
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- Loosen bolt for selector rod (arrow).
Connection between selector rod and selector mechanism should
move freely.
- Adjust gear shift as follows:

Note:
The illustration shows the gear shift from behind (looking towards the front
of the vehicle).
Gear shift vertical, maximum inclination of 3 to the right (angle )
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Note:
The illustration shows the gear shift from the right.
Note:
The gear shift must remain in the same position while the bolt is being
tightened.
Gear shift inclined slightly backwards (approx. 7 , angle b)
- Hold gear shift in this position.
- Tighten selector rod bolt to 25 Nm.
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34-16

Gear shift adjustment, checking


The gear shift lever must rest in the 3rd/4th
gear gate when transmission is in neutral.

- Check operation of 1st and 2nd gear stop.

- Engage 2nd gear and push gear shift to the left
against the stop.

- Reduce pressure on gear shift until it moves
back to pressure point.

Spring-back measured at gear shift handle: 3-5
mm

- Check that all gears can be engaged.

- Check operation of reverse gear lock.


It should only be possible to engage reverse
gear after pressing the gear shift down to
overcome the reverse gear lock.

It must be possible to move the gear shift,
without pushing and without force, forwards
from the reverse gear lock to the 3rd/4th
gear plane
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If the gear shift setting is incorrect it can be
adjusted as follows:

Note:
The angle of forwards/backwards inclination of the gear shift must not be
changed while the following adjustments are being made. - Loosen bolt for selector rod (arrow).

Tightening torques - Move gear shift to the left or to the right until distance "x" is 8.5 mm.
- Hold gear shift in this position.
- Tighten selector rod bolt. Component

Nm
Selector rod to selector fork (in selector mechanism) 25 - Check gear shift setting again.
- Fit covers and gear shift knob.
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