engine AUDI A6 2000 C5 / 2.G Changing Clutch 5Speed Manual Gearbox

Removing and installing cover with Torsen differential Removing and installing cover with Torsen differential
● Gearbox installed
Removing
Vehicles with 4-cylinder engine:
‒ Remove rear section of exhaust system from clamp(s):
=> 4-cylinder Engine (5-valve turbo), Mechanical Components; Repair group 26; Removing and installing parts of exhaust system
Vehicles with 6-cylinder engine:
‒ Unscrew lambda probes on right exhaust pipes with special tool 3337 and move clear to the side. ‒ Detach heat shield above right drive
shafts.
‒ → Unbolt front exhaust pipes with
catalytic converters from left and
right exhaust manifolds (3 nuts on
each side) -arrows-:
=> 6-cylinder Engine (5-valve), Mechanical Components; Repair group 26; Removing and installing parts of exhaust system ‒ → Remove heat shield for propshaft
from cover for Torsen differential -
arrows-. ‒ → Unscrew propshaft -1- from Page 1 of 35-Speed Manual Gearbox 01A 4WD4.3.2014vw-wi://rl/A.en-GB.4B-S-S01AA.wi::21141331.xml?xsl=2

gearbox and place onto heat shield -2-. ‒ Secure propshaft with wire -arrow- at bracket -3- of fuel lines.
‒ Place drip tray underneath.
‒ Drain gear oil. ‒ → Unbolt cover -A- with Torsen
differential from gearbox cover -B-.
Note:
Shown in illustration with gearbox removed. ‒ Detach spring -C- from drive pinion.
Installing
Installation is carried out in the reverse
order; note the following:
‒ Remove old sealing paste and clean
the sealing surfaces thoroughly.
‒ Apply sealing paste AMV 188 001 02 to sealing surfaces. ‒ → Check that compression spring -
C- is fitted and that dowel sleeves -
arrows- are fitted in gearbox cover -
B- or in cover -A-.
‒ Fit cover -A- and tighten.
‒ Attaching propshaft => Page 39-84.
‒ Top up oil in gearbox and check oil
level in gearbox => Page 34-56.
‒ Tension free alignment of exhaust
system
=> 4-cylinder Engine (5-valve turbo), Mechanical Components; Repair group 26; Removing and installing parts of exhaust system; Stress-free alignment of exhaust system
=> 6-cylinder Engine (5-valve), Mechanical Page 2 of 35-Speed Manual Gearbox 01A 4WD4.3.2014vw-wi://rl/A.en-GB.4B-S-S01AA.wi::21141331.xml?xsl=2

Components; Repair group 26; Removing and installing parts of exhaust system; Stress-free alignment of exhaust system
Tightening torque
Component Nm
Cover with Torsen differential to
gearbox 25
Propshaft to gearbox 55
Heat shield for propshaft to
Torsen differential cover 25
Heat shields over the right-
hand drive shaft to gearbox (for
6-cylinder engine only) 23 Page 3 of 35-Speed Manual Gearbox 01A 4WD4.3.2014vw-wi://rl/A.en-GB.4B-S-S01AA.wi::21141331.xml?xsl=2

Removing and installing parts of exhaust system Vehicles with four-wheel drive 1.30 Nm ◆ Replace
2.Gasket
◆ Replace
3.Turbocharger
◆ Removing
and
installing
=>Page
21-52
4.Catalytic
converter
◆ Protect
from damage by knocks and impact
◆ Removing
and
installing
=>Page
26-26
5.Lambda probe - 55 Nm
◆ Vehicles
with engine
code ANB
have 2
lambda
probes
◆ Grease
only the threads with high-temperature lubricant G
052 112
A3. The
lubricant
must not
get into the
slots on the probe body. Page 1 of 64-cyl. Engine (5-valve, Turbo), Mechanical Components4.3.2014vw-wi://rl/A.en-GB.4B-MM-MMAEB.wi::20836882.xml?xsl=2

◆ Checking: => Motronic injection and ignition system (4 cylinder Turbo); Repair group 24
6.25 Nm
◆ Replace
7.Gasket
◆ Replace
8.25 Nm 9.Mounting ◆ Individual
parts of
mounting
of manual
gearbox
=> Fig.26-15
◆ Individual
parts of
mounting
of
automatic
gearbox
=> Fig.26-16
10.Front exhaust
pipe
◆ With
flexible
connection
(de
coupling
element)
◆ Do not Page 2 of 64-cyl. Engine (5-valve, Turbo), Mechanical Components4.3.2014vw-wi://rl/A.en-GB.4B-MM-MMAEB.wi::20836882.xml?xsl=2

bend flexible
connection
more than
10°-
otherwise it
can be
damaged.
◆ To remove, unbolt
under body
cross
member
(20 Nm)
◆ Align
exhaust system so it is free of
stress =>
Page 26-36 11.Front clamp
◆ Align
exhaust system so it is free of
stress
before
tightening
clamp =>
Page 26-36.
◆ Installation position bolt ends =>
Fig.26-14
◆ Tighten
bolted connections evenly. 12.40 Nm 13.Rear silencer
◆ Rear and
centre silencer are one unit as
original equipment. In cases of
repair
renew
individually
◆ Cutting
point =>
Page 26-19◆ Align
exhaust
system so
it is free of
stress =>
Page 26-3614.Mounting
15.25 Nm
16.Rear silencer
◆ Rear and Page 3 of 64-cyl. Engine (5-valve, Turbo), Mechanical Components4.3.2014vw-wi://rl/A.en-GB.4B-MM-MMAEB.wi::20836882.xml?xsl=2

centre silencer are one unit as
original equipment. In cases of
repair
renew
individually
◆ Cutting
point =>
Page 26-19◆ Align
exhaust
system so
it is free of
stress =>
Page 26-36 17.Rear clamp ◆ For
separate replacement of centre
and rear
silencers
◆ Align
exhaust system so it is free of
stress
before
tightening
clamp =>
Page 26-36. ◆ Installation
position
=> Fig.26-14
◆ Tighten
bolted connections evenly.
18.40 Nm Page 4 of 64-cyl. Engine (5-valve, Turbo), Mechanical Components4.3.2014vw-wi://rl/A.en-GB.4B-MM-MMAEB.wi::20836882.xml?xsl=2

19.25 Nm 20.Mounting
21.Centre silencer
◆ Centre and rear
silencers
are one
unit as
original equipment. In cases of
repair
renew
individually
◆ Cutting
point =>
Page 26-19◆ Align
exhaust
system so
it is free of
stress =>
Page 26-36 → Fig.1 Installation position of front clamp
‒ Install the clamps so that the ends of the bolts do not protrude over the lower
edge of the clamp.
‒ Bolted connection facing to the
left
→ Fig.2 Installation position of rear clamps
‒ Install the clamps so that the ends of the Page 5 of 64-cyl. Engine (5-valve, Turbo), Mechanical Components4.3.2014vw-wi://rl/A.en-GB.4B-MM-MMAEB.wi::20836882.xml?xsl=2

bolts do not protrude over the bottom
circumference of the clamps.
‒ Bolted connections point towards
the right → Fig.3 Individual parts of mounting for vehicles with manual gearbox
1 - Buffer
2 - Spacer pipe
3 - Washer
4 - Lug, right
5 - Disc
6 - Bolt - 25 Nm
7 - Spacer
8 - Lug, left
9 - Compression spring
10 - Bolt - 25 Nm
11 - Nut, self-tightening - 25 Nm
→ Fig.4 Individual parts of mounting for vehicles with automatic gearbox
1 - Disc
2 - Buffer
3 - Link
4 - Spacer
5 - Bolt - 25 Nm
6 - Bolt
7 - Disc
8 - Compression spring
9 - Spacer
10 - Nut, self-tightening - 25 Nm Page 6 of 64-cyl. Engine (5-valve, Turbo), Mechanical Components4.3.2014vw-wi://rl/A.en-GB.4B-MM-MMAEB.wi::20836882.xml?xsl=2

Servicing propshaft Removing and installing propshaft Special tools and workshop equipment required
◆ Assembly device 3139 with 3139/3
‒ See notes => Page 39-77
Removing
‒ Remove cross member, if fitted,
underneath exhaust system. ‒ Remove rear section of exhaust
system from clamp(s):
=> 4-cylinder Engine (5-valve turbo), Mechanical Components; Repair group 26; Removing and installing parts of exhaust system
=> 6-cylinder Engine (5-valve), Mechanical Components; Repair group 26; Removing and installing parts of exhaust system
‒ → Remove heat shields for propshaft from body -arrows-. ‒ → Remove heat shield for propshaft
from cover for Torsen differential -
arrows-. Page 1 of 45-Speed Manual Gearbox 01A 4WD4.3.2014vw-wi://rl/A.en-GB.4B-S-S01AA.wi::21141363.xml?xsl=2