AUDI A8 1997 D2 / 1.G 01V Transmission Remove And Install Workshop Manual

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Transmission, removing and
installing Removing

Prepare the following special tools and test
equipment for use:

10-222 A engine support bridge
10-222 A/1 bracket for engine
10-222 A/3 engine support adapter
V.A.G.1383A lift
3282 transmission support
3282/19 adjustment plate
3282/48 adapter
3282/52 - adapter (3 pcs.)
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VAG1306 drip tray
80-200 pry lever
3035 injector line wrench
3393 Testing Mandrels
V175 special tool (nut)
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Additional information

Repair Manual, Suspension, Wheels,
Steering
Repair Manual, Electrical Equipment
Repair Manual, Engine Mechanical

- Note radio code (for vehicles equipped with
coded anti-theft radio).

- Disconnect Ground (GND) strap from battery.

For 6 cylinder gasoline engines except for 2.7
Liter 5V turbo engine:

- Remove engine cover (arrows).
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All except 2.7 Liter 5V turbo engine:

- Remove cover above air filter housing.

For all 6 cylinder engines: - Remove air guide -1- between air filter housing and lock carrier.
- Disconnect connector for Evaporative Emission (EVAP) canister purge
regulator valve -2-, and remove valve from bracket. Disconnect
connector -3- at Mass Air Flow (MAF) sensor.
- Remove intake air duct -4- from intake manifold.
- Remove upper part of air filter housing -5-.
- Unbolt engine coolant expansion tank and lay aside.
- Remove Heated Oxygen Sensor (HO2S) from front exhaust pipes (left
and right).
- Remove upper securing nuts from front exhaust pipes (left and right).
- Assemble both 10-222A/3 engine support adapters for front and rear
spindles on support bar.

- Set 10-222A engine support bridge onto the fender mounting flanges
using 10-222A/1 brackets.
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For 4 cylinder engines: - Hang both spindles on the adapters.
- Secure engine to spindles. To do so, additionally use a shackle -1- at
the rear side of the engine to avoid damage.

- Disconnect connector -A- from bracket -B-.
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- Mount 10-222A/3 adapter for spindle at front of
support.

All: - Install 10-222A engine support bridge with 10-222A/1 brackets and
support engine/transmission in this position.
- Take up weight of engine/transmission assembly on spindles.
- Tighten the rear spindle less, to enable later lowering at rear.
- Raise vehicle.
- Remove front wheels.
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- Remove sound-deadening pan.

Repair Manual, Suspension, Wheels, Steering, Repair Group 40
- Remove left and right heat shields for drive axles (arrows).
- Disconnect drive axles from transmission drive flanges.
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- Disconnect engine speed (RPM) sensor -G28- (arrow B) from
transmission at front left (if installed).
- Remove connector for speedometer (arrow -A-) from transmission.

- Remove noise insulation bracket -1-.
- Swing securing lever -4-, disconnect connector for transmission wiring
harness.
- Disconnect connector -2- of wire for multi-function switch.
- Unbolt bracket -3- for harness connector.
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For 6 cylinder engines except for 2.7 Liter 5V
turbo engine:

- Unclip vent hose for alternator -1-.
- Unbolt bracket for ATF line -2- at oil pan.

- Separate ATF lines -1- to ATF cooler.
- Plug ATF lines with clean plug.
- Unbolt bracket for ATF line -3-.
- Remove transmission side starter bolt -2-.
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Vehicles with 4 cylinder engine
- Remove bolt -12- to separate bracket for ATF
line -11- from engine.
- Remove bolt -1-.
- Pull off lines -2- and -3- from transmission.
- Plug lines and openings at transmission with
clean plugs.
- Lay lines aside so they are not damaged.
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