AUX AUDI S4 2000 B5 / 1.G 01E Transmission Clutch Mechanism Service Workshop Manual
Page 17 of 27
30-17
Master cylinder, removing and installing
Special tools, testers and auxiliary items
Removing
Remove E-Box from plenum chamber as follows:
Hose clamp 3094
- If installed, remove cover above plenum chamber.
- Disconnect battery Ground (GND) strap with the ignition switched off.
Repair Manual, Electrical Equipment, Repair Group 97
- Pull off clip -1- and lift wind grill -A- slightly. Now remove screw (arrow -
2-).
- Remove remaining screws (arrows) and remove cover.
- Remove engine control unit and 8-point relay carrier (if fitted)
- Unplug connector in connector station.
- Pull engine wiring harness together with rubber grommet out through
opening in electronics box.
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11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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e=re
pair&id=AUDI.B5.TM03.30.1
Page 24 of 27
30-24
- Remove driver's side storage compartment:
Repair Manual, Body Interior, Repair Group
68
Repair Manual, Electrical Equipment, Repair Group 97
- Always replace seal -C-.
- Make sure seal does not cover chassis opening and elevated edge of
sheet metal.
- Insert E-Box in securing point -B- and tighten nuts -A- to 4 Nm.
- Press cover on by hand and tighten bolts -A- diagonally to 4 Nm (also
see inscription on cover).
- Install engine wiring harness and connect harness connector in
connector station.
- Install engine control module and if necessary, auxiliary relay carrier
and auxiliary fuse holder.
Pa
ge 24 of 27 Clutch mechanism, servicin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.30.1
Page 25 of 27
30-25
Clutch system, bleeding
Special tools, testers and auxiliary items
Brake filling and bleeding appliance V.A.G 1238
B
or
Brake filling and bleeding appliance V.A.G
1869
Note:
First open bleeder valve before switching on
bleeding appliance.
When performing the following steps, make
sure that no brake fluid escapes onto the
transmission.
The clutch system must be bled after
performing work on hydraulic clutch
mechanism.
Top-up brake fluid reservoir to "max." marking
with brake fluid before bleeding clutch system.
- Pull clutch pedal back to its normal position.
Pa
ge 25 of 27 Clutch mechanism, servicin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.30.1