relay AUDI TT 2000 8N / 1.G ATW Engine Ignition System Workshop Manual

Page 10 of 59

28-9


- Remove Heater Core E-box cover (arrows).

- Disconnect voltage supply relay -3-.
Pa
ge 10 of 59 I
gnition s
ystem, checkin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.28.1

Page 11 of 59

28-10

- Perform following tests marked with dots:

Checking activation of power output stages
Note:
Fuel must not be injected during the test to avoid damaging catalytic
converter. Connectors must therefore be disconnected from fuel injectors.
Check wire connection from 3-socket relay carrier, position 2, terminal
6 to harness connector at ignition coil terminal 1. Check motronic Engine Control Module (ECM) power supply relay -
J271- Page 28
-13
.
- Remove all harness connectors to injectors.
Pa
ge 11 of 59 I
gnition s
ystem, checkin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.28.1

Page 14 of 59

28-13


Motronic Engine Control Module (ECM)
power supply relay -J271-, checking

Special tools and equipment

VAG1526A
VAG1594A
VAG1598/31
Pa
ge 14 of 59 I
gnition s
ystem, checkin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.28.1

Page 15 of 59

28-14

Note:
The motronic Engine Control Module (ECM)
power supply relay -J271- supplies voltage to the
ignition coils with power output stages and the
Engine Control Module (ECM) at pin 121.

Test requirement:

Fuses for engine electronics OK

Electrical Wiring Diagrams, Troubleshooting &
Component Locations

Test sequence

- Remove engine cover (arrows).

- Disconnect 4-pin harness connector -1- at one of ignition coils -2-.
Pa
ge 15 of 59 I
gnition s
ystem, checkin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.28.1

Page 17 of 59

28-16


- Remove Heater Core E-box cover (arrows).

- Disconnect voltage supply relay -3-.
Pa
ge 17 of 59 I
gnition s
ystem, checkin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.28.1

Page 18 of 59

28-17


If wire connection is OK: - Check following connection for open circuit according to wiring
diagram: 3-socket relay carrier in E-box, plenum
chamber, position 2
Terminal
Harness connector at
ignition coils

Terminal
6 1
- Repair open circuit if necessary.
- Check voltage supply of motronic Engine Control Module (ECM) power
supply relay -J271- Page 28
-18
.
- Check activation of motronic Engine Control Module (ECM) power
supply relay -J271- Page 28
-19
.
Pa
ge 18 of 59 I
gnition s
ystem, checkin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.28.1

Page 19 of 59

28-18

Checking voltage supply

If specified value is not obtained:
Electrical Wiring Diagrams, Troubleshooting & Component Locations
If no malfunctions are found in wires: - Connect multimeter for voltage measurement as follows.3-socket relay carrier in E-box, plenum
chamber, position 2
Terminal
Measure to

2 Engine Ground
(GND)
9 Engine Ground
(GND)

Specification: approx. battery voltage
- Check wire connection between central electronics and voltage supply
relay for open circuit.
- Replace central electrics.
Pa
ge 19 of 59 I
gnition s
ystem, checkin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.28.1

Page 20 of 59

28-19

Checking activation

If specified value is not obtained: - Connect multimeter for voltage measurement as follows.3-socket relay carrier in E-box, plenum chamber,
position 2
Terminal
Measure
to

4 B+
- Switch ignition on.

Specification: approx. battery voltage
- Switch ignition off.
- Connect VAG1598/31 test box at wiring harness to Engine Control
Module (ECM), do not connect ECM Page 24
-19
.
Pa
ge 20 of 59 I
gnition s
ystem, checkin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.28.1

Page 21 of 59

28-20


If no malfunctions are detected: - Check following wire connection for open circuit and short circuit to
Ground (GND) and B+: Relay carrier below left cover, at bulkhead
Terminal
VAG1598/31 test box
Socket
4 21
- Repair open circuit or short circuit if necessary.
- Replace motronic Engine Control Module (ECM) power supply relay -
J271-.
Pa
ge 21 of 59 I
gnition s
ystem, checkin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.28.1

Page 42 of 59

28-39

- Connect multimeter for voltage measurement as
follows:

VAG1598/31 test box
Socket
Measure to
121
1)

Engine Ground (GND)

1) The motronic Engine Control Module (ECM)
power supply relay -J271- continues to direct
current to terminal 121 of the Engine Control
Module (ECM) for up to 15 minutes after ignition
is switched off.

- Switch ignition on.


Specification: approx. battery voltage
If specified value is not obtained:

- Check wire connections.

Electrical Wiring Diagrams, Troubleshooting &
Component Locations

-
Check motronic Engine Control Module (ECM)
Pa
ge 42 of 59 I
gnition s
ystem, checkin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.28.1

Page:   1-10 11-20 next >