AC pressure BMW 318i 1996 E36 Manual Online
Page 399 of 759
Tablea
.
E36
Component
Locations
Component
Model
Year
Location
Refer
to
Engine
Compartment
Light
Switch
1993-1996
Over
right
headlight
assembly
Fig
.
7
.
Engine
Control
Module
(ECM)
1992-1998
Right
rear
enginecompartment,
behind
bulkhead
panel
Fig
.
7
.
Engine
Control
Module
(System)
1992-1998
I
Power
distribution
box
Fig
.
2
.
Relay
Engine
Coolant
Leve¡
Sensor
1
1992-1998
1
Left
front
of
enginecompartment,
radiator
coolant
reservoir
Engine
Coolant
Temperature
1992-1998
I
Left
front
of
engine
under
intake
manifold
I
Fig
.
19
.
Sensor
Fig
.
20
.
Evaporative
Emission
Valve
1992-1998
Left
side
strut
Power
area
Evaporator
Temperature
Sensor
1992-1998
Left
side
of
heater
box
EWS
II
Control
Module
1/1995
-
1998
Behind
glove
compartment
Fig
.
8
.
Fig
.
9
.
EWS
II
Ring
Antenna
1
1/1995
-
1998
1
At
ignition
cylinder
EWS
II
Transmitter
Module
1/1995
-
1998
Right
side
of
steering
column
in
auxiliaryrelay
panel
Fig
.
3
.
Exhaust
Gas
Flap
Valve
1996-1998
Left
rear
muffler
area
Flasher
Relay
1992-1998
Power
distribution
box
Fig
.
2
.
Foglight
Relay
1
1992-1998
1
Power
distribution
box
1
Fig
.
2
.
Fresh
Air
FlapActuator
1
1992
1
Right
side
of
heater
box
Fresh
Air
FlapActuator
1
1993-1995
1
Below
right
side
heater
box
Fresh
Air
FlapActuator
1
1996-1998
Below
left
side
heater
box
Fuel
Injectors
1992
-
1998
Top
left
side
of
engine
Fuel
Leve¡
Sensor,
Left
1
1992-1998
/
Under
left
side
of
rear
seat
infuel
tank
Fuel
Leve¡
Sensor,
Right
1
1992-1998
1
Under
right
side
of
rear
seat
in
fuel
tank
1
Fig
.
28
.
Fuel
Pump
1
1992-1998
1
Under
right
side
of
rear
seat
in
fuel
tank
1
Fig
.
28
.
Fuel
Pump
Relay
1
1992-1998
1
Power
distribution
box
1
Fig
.
2
.
Fuel
Pump/Start
Identification
Relay
1994
-
1996
Power
distribution
box
Fuel
Tank
Pressure
Sensor
1
1997-1998
1
Right
rear
wheel
well
behind
trim
liner
ELECTRICAL
COMPONENT
LOCATIONS
610-13
Fuse
andRelay
x(Power
11992-1998
I
Left
side
of
engine
compartment
I
Fig
.
2
.
Distribution
Box
Fig
.
7
Fig
.
10
.
Gas
Filler
LockMotor
1992-1998
Right
side
of
luggage
compartment
Gear
Position/Neutral
Safety
Switch
1992-1998
Next
to
gear
shift
lever
in
center
console
Fig
.
29
.
(Automatic
Transmission
Range
Switch)
Glove
Compartment
Lock
Motor
1994-1998
Behind
glove
compartment
Grounds
G
100
1995-1998
Front
of
left
front
fender
(headlights)
Fig
.
22
.
G
101
1992-1998
Front
of
right
front
fender
Continued
COMPONENT
LOCATIONS
Page 402 of 759
610-16
ELECTRICAL
COMPONENT
LOCATIONS
Component
Model
Year
Location
Refer
to
MixingSwitch
1992-1994
Center
console
Multi-Function
Clock
1992-1998
Center
console
Multi-information
Display
(MDI)
1992-1998
Center
console
Normal
Speed
Cooling
Fan
Relay
1992-1998
Power
distribution
box
Fig
.
2
.
Neutral
SafetySwitch
(Automatic
1992-1998
Next
to
gear
shift
lever
in
center
console
Fig
.
29
.
Transmission
Range
Switch)
Oil
Pressure
Switch
1992-1998
Left
front
of
engine
below
intake
manifold
at
oil
filter
housing
On-Board
Computer
1992-1998
Center
console
On-BoardComputerHorn
Relay
1992-1998
Behind
glove
compartment
Fig
.
8
.
Fig
.
9
.
On-Board
Computer
Temperature
11992-1998
I
Right
front
of
engine
compartment
Sensor
Outside
Temperature
Sensor
1992-1997
Inright
front
brake
cooling
duct
Outside
Temperature
Sensor
1998
Right
rear
of
engine
compartment
behind
fresh
air
cowl
Oxygen
Sensor
HeaterRelay
1992-1998
Power
distribution
box
Fig
.
2
.
Oxygen
Sensor(s)
1992-1998
On
exhaust
pipe
ahead/behind
catalytic
converter
(M42/M44
engine)
Oxygen
Sensor
(x2)
1992-1995
On
exhaust
pipe
ahead
of
catalytic
converter
(M50/S50US
engine)
Oxygen
Sensors
(x4)
1996-1998
On
exhaust
manifold/exhaust
pípe
behind
catalytic
converter
(M52/S52US
engine)
Parking
Brake
Switch
1
1992-1998
I
On
rear
of
parking
brake
lever
Power
Distribution
Box
11992-1998
I
Rear
left
of
engine
compartment
I
Fig
.
2
.
Fig
.
7
.
Fig
.
10
.
Radio
Microswitch
1992
-
1996
Center
console
behind
radio
Radio
Receíver
1
1997-1998
1
Right
rear
luggage
compartment
Relay
And
Fuse
Box
(Power
1992-1998
I
Left
side
of
engine
compartment
I
Fig
.
2
.
Distribution
Box)
Fig
.
7
.
Fig
.
10
.
Rear
Window
Blower
1994-1998
Behind
rear
seat
(convertible)
Rear
Window
Blower
Microswitch
1994-1994
At
convertible
top
linkage
Rear
Window
Blower
Microswitch
1995-1998
Behind
rear
seat
(convertible)
Rear
Window
BlowerRelay
11994-1998
Behind
glove
compartment
Fig
.
8
.
Fig
.
9
.
Fig
.
2
.
Fig
.
30
.
Fig
.
8
.
Rear
Window
DefoggerRelay
Reversing
(Back-up)
Light
Switch
SplicePanel,
Right
Rollover
Protection
Actuator
11994-1998
COMPONENT
LOCATIONS
Table
a
.
E36
Component
Locations
1992-1998
1992-1998
1992-1998
Power
distribution
box
Right
or
left
side
top
of
transmission
Behind
glove
compartment
Behind
rear
seat
(convertible)
Fig
.
9
.
Continued
Page 419 of 759
611
Wipers
and
Washers
GENERAL
..
.
.
.
.
.
.
.
.
.
.
.
.
.
.....
.
......
.
611-1
Windshield
wiper
motor,
removing
and
installing
.
...............
.611-8
WIPER
BLADES
.
.
.
.....
.
.
.
.
.
.
...
....
.611-1
Wiper
Blade
Cleaning
Problems
.
.
.
.
.
.
.....
611-1
Wiper
blades,replacing
...
.
.
.
.
.
.
.
.
.
.....
611-1
Wiper
blade
inserts,
replacing
.
.
.
.
.
.
.
.
.....
611-2
Wiper
arms,
removing
and
installing
.
.
.
.....
611-2
WINDSHIELD
WIPER
ASSEMBLY
.
.
.....
611-3
Windshield
wiper
assembly,
removing
and
installing
(4-door
models)
.
.
.
.
.
.
.....
611-3
Windshield
wiper
assembly,
removing
and
installing
(2-door
models)
.
.
.
.
.
.
.....
611-5
GENERAL
This
repair
group
covers
windshield
wiper
and
washer
sys-
tem
repair
information
.
Please
note
that
some
procedures
are
different
for
2-
and
4-door
models
.
The
windshield
wiper/washer
stalk
switch
assembly
is
cov-
ered
in
612
Switches
and
Electrical
Accessories
.
Electrical
NOTE-
wiring
diagrams
and
relays
for
the
wiper/washer
system
are
BMwhas
available
a
special
toollgauge
(BMWspecial
covered
in
Electrical
Wiring
Diagrams
.
tool
no
.
00
9210)
to
align
the
angle
of
the
wiper
arm
to
the
windshield
glass
.
WIPERBLADES
CA
UTION-
Never
turn
on
the
wiper
blades
while
the
hood
is
open
.
Damage
to
the
wiper
system
and
hood
may
occur
.
Toensure
safetyduring
wiper
biade
system
procedures,
remove
the
windshieldwiper
fuse
.
See
610
Electrical
Component
Locations
.
Wiper
Blade
Cleaning
Problems
Common
cleaning
problems
with
thewipers
includestreak-
ing
or
sheeting,
waterdrops
after
wiping,
and
blade
chatter
.
Streaking
is
usually
caused
when
wiper
blades
are
coated
with
road
film
or
car
wash
wax
.
Clean
the
blades
using
soapy
water
.
If
cleaning
does
not
cure
the
problem,
the
blades
should
be
replaced
.
BMW
recommends
replacing
the
wiper
blades
twice
a
year,
before
and
after
the
cold
season
.
WIPERS
AND
WASHERS
611-1
WINDSHIELD
CLEANING
SYSTEM
......
611-9
Windshield
spray
nozzle,
removing
and
installing
.......
.
........
.611-9
Washer
fluid
reservoir,
replacing
.........
.611-9
Windshield
washer
fluid
pump,
replacing
..
.
......
.
........
.611-9
Washer
fluid
level
sensor,
replacing
(models
with
check
control)
.
.
.
.
........
611-10
Wiper
blade
chatter
may
be
caused
by
dirty
or
worn
blades,
or
by
wiper
arms
that
areout
of
alignment
.
Clean
the
blades
and
windshield
as
described
above
.
Adjust
the
wiper
arm
so
that
there
is
even
pressure
along
the
blade,
and
so
that
the
blade
at
rest
is
perpendicular
to
the
windshield
.
If
problems
persist,
theblades
and
wiper
arms
should
be
replaced
.
The
wiper
blades
can
be
renewed
in
one
of
two
ways
:
either
by
replacing
the
complete
blade
or
by
replacing
just
therubber
insert
.
Insert
replacement
is
the
mosteconomicalmethod,
al-
though
overtime
the
wiperblade
itselfwill
become
worn
.
One
ruleof
thumb
wouldbe
to
replace
just
the
inserts
every
second
time
.
Wiper
blades,
replacing
1
.
Pivot
wiper
arm
off
windshield
.
2
.
Position
wiperblade
approximately
perpendicular
to
wiper
arm
.
3
.
Remove
wiperblade
from
wiper
arm
by
depressing
re-
taining
tab
and
sliding
blade
out
of
arm
.
See
Fig
.
1
.
Drops
that
remain
behind
after
wiping
are
usually
caused
by
NOTE-
oil,
road
film,
or
diesel
exhaust
residue
onthe
glass
.
Use
an
Some
wiperblade
versions
may
havetwo
retaining
alcohol
or
ammonia
solution
or
a
non-abrasive
cleaner
(such
tabs
.
a
s
Bon-Ami
to
clean
the
windshield
.
GENERAL
Page 438 of 759
620-2
INSTRUMENTS
Fig
.1.
Instrument
cluster
retaining
screws
(arrows)
.
INSTRUMENT
CLUSTER
0012562
Fig
.
3
.
Turnbulb
base
45°
in
direction
shown
(arrow)
.
l
v
w
r
v
9
10
11
12
13
14
15
16
)7
18
19
20
y
21
1
.
Temperature
warning
12
.
Brake
fluid
warning
oo13n6
2
.
Right
turn
signal
13
.
Brake
pad
wear
warning
3
.
Instrument
lighting
14
.ABS
warning
Fig
.
2
.
Instrument
cluster
connector
locking
lever
(arrow)
.
4
.
Oil
pressure
warning
15
.
Seat
belt
warning5
.
Highbeam
16
.ASTwarning
6
.
Battery
charging
lamp
17
.Check
control
6
.
Installation
is
reverse
of
removal,
noting
the
following
:
7
.
Left
turn
signal
18
.Check
engine
"
Instrument
cluster
harness
connector
locking
levers
8
.
Low
fuel
warning
19
.
LCD
lighting
must
be
in
up
position
before
installing
connector
.
9
.
Airbag
warning
20
.
Rear
foglight
(not
used)
10
.
Catalytic
converter
warning
21
.
Front
foglights
"
Install
airbag
to
steering
wheel
as
described
in
721
11
.
Emergency
brake
Airbag
System
(SRS)
.
0012563
"
Reconnect
negative
(-)
cable
to
battery
last,
once
al¡
Fig
.
4
.
Bulb
designation
chart
.
harness
connectors
have
been
reconnected
.
"
Recode
cluster
as
described
in
Instrument
cluster,
CAUTION-
seif-testing
.
Note
wattage
of
bulb
.
Excessive
wattage
could
melt
cluster
housing
.
Replace
defective
bulbs
with
Instrument
cluster
bulbs,
replacing
reptacementbulbs
of
the
same
wattage
.
1
.
Remove
instrument
cluster
as
described
above
.
Odometer
coding
plug,
replacing
2
.
Remove
faulty
bulb
by
turning
bulb
base
45°
inits
mount
and
remove
from
housing
.
See
Fig
.
3
.
The
coding
plug
maintains
a
record
of
thevehicle
mileage
.
The
back
of
the
instrument
cluster
and
its
bulb
locations
are
1
.
Record
vehicle
mileage
.
shown
in
Fig
.
4
.
2
.
Remove
instrument
cluster
as
described
earlier
.
Page 457 of 759
To
access
the
rear
window
blower
relay,
remove
the
glove
compariment
.
See
Fig
.
32
.
Fig
.
32
.
Rear
window
blower
relay
located
in
frontof
glove
compart-
ment
(arrow)
.
AIR
CONDITIONING
Thissection
covers
removal
and
installation
of
air
condition-
ing
refrigerant
components
.
A/C
testing
and
diagnosis,
refrig-
erantdischarge,
evacuatíon
and
recharge
are
not
covered
here
.
The
subassemblies
and
lines
of
the
air
conditionerare
filled
with
either
refrigerant
R12
(1992
cars)
or
R-134a
(1993
and
later
cars)
.
The
major
components
of
the
A/Csystem
are
shown
in
Fig
.
33
.
A/CSystem
Warnings
and
Cautions
WARNING
-
"
Always
be
careful
that
refrigerant
does
not
come
in
contact
with
your
skin
.
Always
wearhand
andeye
protection
(gloves
and
goggles)
when
work-
ing
around
the
AIC
system
.
If
refrigerant
does
come
in
contact
with
your
skin
oreyes
:
-Do
not
rub
skin
oreyes
;
-Immediately
flush
skin
oreyes
withcool
water
for
15
minutes
;
-Rush
to
a
doctor
orhospital
;
-Do
not
attempt
to
treat
yourself
.
"
Work
in
a
wefl
ventilated
area
.
Avoid
breathing
re-
frigerant
vapors
.
Exposure
may
irrítate
eyes,
nose,
and
throat
.
Switch
on
exhaustlventilation
systems
when
working
on
the
refrigerant
system
.
"
Do
not
expose
any
component
of
the
AIC
system
to
high
temperatures
(Above
80°Cl176°F)or
open
flames
.
Excessive
heat
will
cause
a
pres-
sureincrease
whichcould
burst
the
system
.
HEATING
AND
AIR
CONDITIONING
640-
1
1
0013015
WARNING
-
"
Keep
refrigerant
away
from
open
llames
.
Poison-
ous
gas
will
be
produced
if
it
bums
.
Do
not
smoke
near
refrigerant
gases
for
the
same
reason
.
"
The
AICsystem
is
filled
with
refrigerant
gas
which
is
under
pressure
.
Pressurized
refrigerant
in
the
presenceof
oxygen
may
forma
combusti-
ble
mixture
.
Never
introduce
compressed
air
finto
any
refrigerant
container
(full
or
empty),
capped
off
AIC
component,
or
piece
of
service
equip-
ment
.
"
Refrígerant
gases
are
heavier
than
air,
displace
oxygen
and
may
cause
suffocation
in
areas
of
poor
círculation,
for
example
under
a
car
.
Switch
on
exhaustlventilation
systems
when
working
on
the
refrigerant
system
.
"
State
and
local
governments
may
have
additional
requirements
regarding
air
conditioning
servic-
ing
.
Alwayscomply
with
state
and
local
laws
.
"
Electric
welding
near
refrigerant
hoses
causes
R-134a
to
decompose
.
Discharge
system
before
welding
.
CA
UTION
-
-As
of
January
1,
1992,
any
person
who
services
a
motor
vehicle
air
conditioner
must,
by
law,
be
properly
trained
and
certified,
and
use
approved
refrigerant
recycling
equipment
.
Technicians
must
complete
an
EPA-approved
recycling
course
to
be
certified
.
"
It
is
recommended
that
al¡
system
refrigerant
AIC
refrigerant
be
left
to
an
authorized
BMW
dealer
or
other
qualified
AIC
service
facility
.
"
Do
not
top
off
a
partially
charged
refrigerant
sys-
tem
.
Dischargesystem,evacuate
and
then
re-
charge
system
.
"
R-134a
and
R-12
refrigerants
and
refrigerant
oils
and
system
components,
including
hoses
and
sealing
O-rings,
are
NOT
compatible
.
Compo-
nent
damage
andlor
system
contamination
will
result
.
"
The
mixture
of
refrigerant
oil
(PAG
oil)
and
refrig-
erant
R-134a
attacks
some
metals
and
alloys
(for
example,copper)
and
breaks
down
certain
hose
materials
.
Use
only
hoses
and
lines
that
are
iden-
tified
with
a
green
mark
(stripe)
or
the
lettering
R-
134a"
.
"
Immediately
plug
open
connections
on
AIC
com-
ponents
to
prevent
dirt
and
moisture
contamina-
tion
.
"
Do
not
steam
clean
condensers
or
evaporators
.
Use
only
cold
water
or
compressed
air
.
AIR
CONDITIONING
Page 459 of 759
Fig
.
36
.
6-cylinder
engine
belt
diagram
:
To
remove
A/C
belt,
lever
ten-
sioner
(A)
in
clockwise
direction
using
long-handled
wrench
or
breaker-bar
.
6
.
Disconnect
electrical
harness
connector
from
com-
pressor
.
7
.
Remove
A/C
pressure
hose
and
suction
hose
flange
10
.
Before
recharging,
evacuate
system
for
at
least
30
min
.
bolts
from
compressor
.
Plug
hoses
immediately
See
Recharge
system
following
equipment
manufacturer's
Fig
.
37
.
instructions
.
See
Table
d
.
A/C
System
Refrigerant
Capacities
.
0011879
Fig
.
37
.
A/
C
compressor
pressure
hose
(A)
and
suction
hose
(B)
.
(6-
cylinder
engine
shown
.
4-cylinder
engine
is
similar
.)
HEATING
AND
AIR
CONDITIONING
640-
1
3
Fig
.
38
.
A/
C
compressor
mounting
boits
(arrows)
.
9
.
Installation
is
reverseof
removal
.
CAUTION
-
"
Always
replaceO-rings
when
reconnecting
re-
frigerantfines
.
"
When
installlng
a
new
compressor
always
re-
place
receiverldrier
unit
.
Tightening
Torques
"
A/C
compressor
to
engine
block
....
22
Nm
(17
ft-Ib)
"
A/C
line
flange
to
A/C
compressor
5/8
in
.
fine
.
......
.....
....
.
.....
20
Nm
(15
ft-Ib)
3/4
in
.
fine
.......
.....
..........
39
Nm
(29
ft-Ib)
7/8
in
.
fine
...
....
.....
..........
42
Nm
(31
ft-Ib)
11/16
in
.
fine
.....
..
..
..
...
.
.....
48
Nm
(35
ft-Ib)
A/C
Compressor
Clutch
The
compressor
clutch
can
be
replaced
without
disturbing
thesealed
refrigerant
system,
although
clearances
in
the
six-
cylinder
cars
may
be
very
tight
.
Detach
the
compressor
from
the
compressor
bracket
togain
extra
clearance
.
8
.
Remove
compressor
mounting
boits
.
See
Fig
.
38
.
Re-
Typical
A/C
compressor
and
clutch
is
shown
in
Fig
.
39
.
move
compressor
by
pulling
downward
from
under-
neath
car
.
Remove
driveplate
and
pulley
to
access
clutch
magnetic
winding
.
See
Fig
.
40
.
AIR
CONDITIONING
Page 461 of 759
Fig
.
42
.
Upper
A/C
condensermounting
bolts
(arrows)
.
8
.
Before
recharging,
evacuate
system
for
at
least
30
min
.
Recharge
system
following
equipment
manufacturer's
instructions
.
See
Table
d
.
A/C
System
Refrigerant
Capacities
.
A/C
receiver/drier,
replacing
The
A/C
receiver/drier
is
mounted
in
the
front
right
cornee
of
the
engine
compartment
behind
the
headlight
assembly
.
CAUTION-
The
receiver/drier
must
be
replaced
when
-There
is
dirt
in
the
AIC
system
-The
compressor
has
seized
or
has
been
re-
placed
for
any
reason
-The
condenser
or
evaporator
are
replaced
for
any
reason
-The
AIC
system
is
leaking
and
there
is
no
more
refrigerant
-The
AIC
system
was
open
for
24
hours
or
more
.
1
.
Following
manufacturer's
instructions,
connectan
ap-
proved
refrigerant
recovery/recycling/recharging
unit
to
A/C
system
and
discharge
system
.
2
.
Remove
right
headlight
assembly
.
See
630
Exterior
Lighting
.
CAUTION-
3
.
Disconnect
A/C
electrical
harness
connectors
.
See
Fig
.
Always
replaceO-rings
when
reconnecting
refrig-
43
.
erant
lines
.
4
.
Remove
refrigerant
pressure
lines
from
receiver/drier
.
Plug
lines
immediately
.
5
.
Remove
receiver/drier
mounting
bolts
.
0013182
6
.
Remove
underbody
splash
shield
on
passenger
side
.
See
Fig
.
44
.
7
.
Remove
passenger
side
brake
cooling
duct
.
Discon-
nect
outside
temperature
sensor
harness,
if
applicable
.
HEATING
AND
AIR
CONDITIONING
640-15
0012669
Fig
.
43
.
A/
C
receiver/drier
electrical
harness
connectors
(A),
pressure
line
retaining
bolts
(B),
andmounting
bolts
(C)
.
0012668
Fig
.
44
.
Passenger
sidesplash
shield
retaining
screws
(arrows)
.
8
.
Push
receiver/drier
down
andremove
from
underneath
car
.
Make
sure
that
receiver/drier
is
clear
of
any
electri-
cal
harnesses
.
9
.
Installation
is
reverse
of
removal
.
10
.
Before
recharging,
evacuate
system
for
at
least
30
min
.
Recharge
system
following
equipment
manufacturer's
instructions
.
See
Table
d
.
A/C
System
Refrigerant
Capacities
.
AIR
CONDITIONING
Page 519 of 759
84831
HEADLIGHT/
RIGHT
I
I
FOG
LIGHT
I
I
HIGH
I
I
WASHER
I
(BEAM
I
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BRN
1
SPIN
FROMLEFTWASHER
JETHEATER
1
(DIAGRAM20F3)
G202
1993
ONLY
Ground
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1992-93
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STARTEP
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1993
ONLY
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TURN
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6111
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_
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LIGHT
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(COMBINATION
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ONLY
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LEFT
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I
(
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FRONT
I
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AUXILIARY
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17
9
4
TURN
LEFT
CIA
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BLOWER
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RIGHT
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I
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-
1992
ONLY
Page 524 of 759
ELE-40
ELECTRICAL
WIRING
DIAGRAMS
RIGHTHEADLIGHT/
RIGHT
I
FRONT
I
FOG
LIGHT
I
HIGH
I
TURN
I
I
WASHER
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BEAM
LIGHT
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,
L-
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1
1
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PRESSURE
m
ANTI-
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--
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LOW
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SWITCH
(-
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(CONVERTIBLE)
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(1995)
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¢~
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ENGINE
LEFT
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CRUISE
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LOW
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-
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8
BRN
LEFT
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I
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REAR
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I
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I
PARK
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I
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--
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--
POWER
-
r
-
(6
DOOR)
(CONVERTIBLE(
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BF.
T
BRN
Ground
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1994-95
Except
318ti
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5)
I
(TEMPERATURE
-
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SWITCH
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51
¢1
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LEFT
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THROTTLE
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RIGHT
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Page 529 of 759
890fi9
INTER-
WASHER
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MEDIATE
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FLUID
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-
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(SWITCH
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(1997)
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1996-97
Except
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