engine BMW 318ti 1999 E36 Electrical Troubleshooting Manual

BMW NA
ELECTRICAL TROUBLESHOOTING
MANUAL
SERIES 3 – E36/5 (318ti)
SCHEMATICS MODEL YEAR 1999
0100.0 INDEX
0110.0 INTRODUCTION
0140.0 SYMBOLS
0670.0POWER DISTRIBUTION CHART 0670.1 FUSE CHART 0670.2 POWER DISTRIBUTION 0670.3 FUSE DETAILS 0670.4 GROUND DISTRIBUTION
0670.5 DATA LINK


1210.20

ENGINE CONTROL SYSTEM
(DME M5.2, 4–CYLINDER M44)
1230.0 CHARGING SYSTEM
1240.0 START


2460.2

ELECTRONIC TRANSMISSION
CONTROL (EGS A4S 270R)
3234.0 SUPPLEMENTAL RESTRAINT
SYSTEM (AIR BAG)
3450.1 SLIP CONTROL (ABS/ASC) 5116.0 POWER MIRRORS 5126.0 ZKE CENTRAL LOCKING (ZV)
5133.0 ZKE POWER WINDOWS (FH)
5200.0 POWER SEATS
5203.0 HEATED SEATS


5410.1

POWER TILT/SLIDE SUNROOF
(SHD)
5410.4 ELECTRIC FOLDING SUNROOF
6100.0 CENTRAL BODY
ELECTRONICS (ZKE IV)
6133.0 HORN
6135.1
DRIVE–AWAY PROTECTION
(EWS III)


6160.1

WIPER/WASHER MODULE
(WWM)


6169.0

WINDSHIELD WASHER JET
HEATERS
6211.0 INSTRUMENT CLUSTER
6213.0 DIGITAL CLOCK
6300.0 LIGHT SWITCH DETAILS
6312.0HEADLIGHTS/FOG LIGHTS 6313.0 TURN/HAZARD LIGHTS
6314.0
PARK/TAIL/UNDERHOOD
LIGHTS


6320.0

LICENSE PLATE/LUGGAGE
COMPARTMENT LIGHTS
6322.0 BACK UP LIGHTS
6325.0 BRAKE LIGHTS
6330.3 INTERIOR LIGHTS
6332.0 INTERIOR ACCESSORIES
6350.0 CRASH CONTROL MODULE
6410.7 HEATING CONTROL (HS)
6424.0REAR WINDOW DEFOGGER
6450.6
INTEGRATED HEATING– AND
CLIMATE CONTROL
6510.0 RADIO/STEREO 6510.1 RADIO/HIFI


6561.0

CELLULAR TELEPHONE
(PROVISIONS)


6571.0

CRUISE CONTROL
(TEMPOMAT)
6575.2 ANTI–THEFT SYSTEM (ALPINE)


6581.3

BOARD COMPUTER
(BC – LOW)
7000.0 COMPONENT LOCATION
CHART

7100.0
COMPONENT LOCATION
VIEWS
8000.0 SPLICE LOCATION VIEWS 8500.0 CONNECTOR VIEWS




INDEX








 

COMPONENT LOCATION VIEWS 7100.0. . . . . . . . . . . . . . . . . . . . . .
COMPRESSOR CONTROL RELAY, K19 6450.6-02. . . . . . . . . . . . . .
CONNECTOR VIEWS 8500.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTACT RING, C101 3234.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CRANKSHAFT POSITION/RPM SENSOR, B6203 1210.20-03. . . .
CRASH CONTROL MODULE 6350.0. . . . . . . . . . . . . . . . . . . . . . . . . . .
CRASH CONTROL MODULE, N17 6350.0-00. . . . . . . . . . . . . . . . . . .
CRUISE CONTROL (TEMPOMAT) 6571.0. . . . . . . . . . . . . . . . . . . . . .
CRUISE CONTROL ACTUATOR (TEMPOMAT), M25 6571.0-01. . .
CRUISE CONTROL MODULE (TEMPOMAT), A8 6571.0. . . . . . . . .
CRUISE CONTROL SWITCH, S28 6571.0-00. . . . . . . . . . . . . . . . . . .
DATA LINK 0670.5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DATA LINK CONNECTOR, D100 0670.5. . . . . . . . . . . . . . . . . . . . . . . .
DAY LIGHT RELAY MODULE, K46z 6312.0-04. . . . . . . . . . . . . . . . . .
DEFOGGER I, REAR, E9 6424.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DEFOGGER RELAY, REAR, K13 6424.0-00. . . . . . . . . . . . . . . . . . . .
DEFOGGER SWITCH, REAR, S218 6424.0-00. . . . . . . . . . . . . . . . . .
DIGITAL CLOCK, A110 6213.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DOME LIGHT/MAP READING ASSEMBLY, FRONT, E34 6330.3-00
DOOR JAMB SWITCH, DRIVER’S, S14 6100.0-02. . . . . . . . . . . . . .
DOOR JAMB SWITCH, DRIVER’S, S14 6330.3-01. . . . . . . . . . . . . .
DOOR JAMB SWITCH, DRIVER’S, S14 6575.2-01. . . . . . . . . . . . . .
DOOR JAMB SWITCH, PASSENGER’S, S13 6100.0-02. . . . . . . . . .
DOOR JAMB SWITCH, PASSENGER’S, S13 6330.3-01. . . . . . . . . .
DOOR JAMB SWITCH, PASSENGER’S, S13 6575.2-01. . . . . . . . . .
DOOR LOCK MOTOR, DRIVER’S, M12 5126.0-02. . . . . . . . . . . . . .
DOOR LOCK MOTOR, PASSENGER’S, M13 5126.0-02. . . . . . . . . .
DOOR LOCK SWITCH, DRIVER’S, S47 5126.0-00. . . . . . . . . . . . . .
DOOR LOCK SWITCH, PASSENGER’S, S49 5126.0-00. . . . . . . . .
DOUBLE TEMPERATURE SWITCH, S36y 6450.6-03. . . . . . . . . . . .
DRIVE–AWAY PROTECTION (EWS III) 6135.1. . . . . . . . . . . . . . . . . .
ELECTRIC FOLDING SUNROOF 5410.4. . . . . . . . . . . . . . . . . . . . . . . ELECTRONIC IMMOBILIZER CONTROL MODULE
(EWS III), A837 6135.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRONIC TRANSMISSION CONTROL
(EGS A4S 270R) 2460.2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE CONTROL MODULE (DME), A6000 1210.20. . . . . . . . . . . .
ENGINE CONTROL MODULE RELAY, K6300 1210.20-00. . . . . . . .
ENGINE CONTROL SYSTEM
(DME M5.2, 4–CYLINDER M44) 1210.20. . . . . . . . . . . . . . . . . . . . . .
ENGINE COOLANT TEMPERATURE SENSOR, B6232 1210.20-04
ENGINE HOOD SWITCH, S21w 6575.2-01. . . . . . . . . . . . . . . . . . . . .
EVAPORATIVE EMISSION VALVE, Y6120 1210.20-01. . . . . . . . . . .
EVAPORATOR TEMPERATURE SENSOR, B14 6450.6-01. . . . . . .
EWS TOROIDAL COIL, L1 6135.1-00. . . . . . . . . . . . . . . . . . . . . . . . . .
FOG LIGHT RELAY, FRONT, K47 6312.0. . . . . . . . . . . . . . . . . . . . . . .
FOG LIGHT SWITCH ILLUMINATION, E98 6312.0-00. . . . . . . . . . . .
FOG LIGHT SWITCH, S82y 6312.0-00. . . . . . . . . . . . . . . . . . . . . . . . .
FOG LIGHT, LEFT, E26 6312.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOG LIGHT, RIGHT, E27 6312.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOLDING SUNROOF COMFORT RELAY, K45 5410.4-00. . . . . . . .
FOLDING SUNROOF MOTOR, M24z 5410.4-00. . . . . . . . . . . . . . . . .
FOLDING SUNROOF SWITCH, S238 5410.4-00. . . . . . . . . . . . . . . .
FOOTWELL LIGHT, LEFT FRONT, E61 6330.3-00. . . . . . . . . . . . . . .
FOOTWELL LIGHT, RIGHT FRONT, E62 6330.3-00. . . . . . . . . . . . .
FRESH AIR RECIRCULATION MOTOR, M111 6450.6-01. . . . . . . . .
FUEL CHANGEOVER VALVE, Y6263 1210.20-08. . . . . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 1, Y6101 1210.20-01. . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 1, Y6102 1210.20-01. . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 3, Y6103 1210.20-01. . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 4, Y6104 1210.20-01. . . . . . . . . . . .
FUEL LEVEL SENSOR, B6 6211.0-04. . . . . . . . . . . . . . . . . . . . . . . . .
FUEL LEVEL SENSOR, B6 6581.3-00. . . . . . . . . . . . . . . . . . . . . . . . .
FUEL PUMP RELAY, K6301w 1210.20-03. . . . . . . . . . . . . . . . . . . . . .

K6304
SECONDARY AIR
PUMP RELAY
11 12 13456 78 9
38
37
35
34
33
32
31 42
41
40
39 43 44


FRONT POWER DISTRIBUTION BOX
0670.0 POWER DISTRIBUTION CHART








K2
HORN RELAYK47
FRONT FOG LIGHT
RELAYK48
LOW BEAM LIGHT
RELAYK16
HAZARD FLASHER
RELAYK4
BLOWER RELAY
K13
REAR DEFOGGER
RELAYK125
ABS PUMP MOTOR
RELAY, TIMEDK22
HIGH SPEED
RELAYK19
COMPRESSOR
CONTROL RELAYK21
NORMAL SPEED
RELAY K6301w
FUEL PUMP RELAY K6300
ENGINE CONTROL
MODULE RELAY
X56X44X45X64X58
X292X11393
X53X51X52
X6304X6301X630046
45
3612 3 10
14 15 16 17 18 19 20
21 22 23 24 25 26 27 28 29 30
FUSES FUSES
X0
 

5133.0ZKE POWER WINDOWS (FH)

5203.0
5410.4HEATED SEATS
ELECTRIC FOLDING SUNROOF




6100.0
6133.0
6160.1CENTRAL BODY ELECTRONICS (ZKE IV)
HORN
WIPER/WASHER MODULE (WWM)






5126.0
ZKE CENTRAL LOCKING (ZV)

6135.1DRIVE–AWAY PROTECTION (EWS III)

6169.0WINDSHIELD WASHER JET HEATERS

5410.1POWER TILT/SLIDE SUNROOF (SHD)





0670.1 FUSE CHART



FUSES 1 TO 29





FUSE NUMBER
12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
1230.0
2460.2
3234.0
3450.1
5116.0
30A 5A 30A 15A 30A 30A 5A 30A 7.5A 7.5A 5A 15A 5A 5A 5A 10A 5A 7.5A


20A 15A 30A 5A 5A
CHARGING SYSTEM
ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)
POWER MIRRORS SLIP CONTROL (ABS/ASC)
30A 15A 10A
SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG) 1210.20ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)







 




1240.0START






5200.0POWER SEATS

6211.0
INSTRUMENT CLUSTER

6213.0CLOCK




FUSE CHART



FUSES 30 TO 48




FUSE NUMBER
39
7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 15A 7.5A 15A30A 10A

40






   
38 37 36 35
5A7.5A

15A


 




1230.0
2460.2
3234.0
5116.0CHARGING SYSTEM
ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)
POWER MIRRORS SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG)
5133.0ZKE POWER WINDOWS (FH)
5203.0
5410.1HEATED SEATS
POWER TILT/SLIDE SUNROOF (SHD)
6100.0
6133.0
6160.1
6169.0CENTRAL BODY ELECTRONICS (ZKE IV)
HORN
WIPER/WASHER MODULE (WWM)
WINDSHIELD WASHER JET HEATERS 5126.0ZKE CENTRAL LOCKING (ZV) 1240.0START









6135.1DRIVE–AWAY PROTECTION (EWS III)



40A






3450.1SLIP CONTROL (ABS/ASC)
5410.4ELECTRIC FOLDING SUNROOF


5200.0POWER SEATS

6211.0INSTRUMENT CLUSTER


6213.0CLOCK


1210.20ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)

1 RT





X0
0670.2 POWER DISTRIBUTION




G1
BATTERY0670.2-01
0670.2-056 X6326K6326
UNLOADER RELAY,
TERMINAL 15
6 X6301K6301w
FUEL PUMP RELAY
X63012P90
FRONT POWER
DISTRIBUTION BOX



P90
FRONT POWER
DISTRIBUTION BOX F18
15A
FUSE DETAILS
0670.3X10016
15
X10016
16
25 RT
30B+ X6512
X6509M6510
STARTERG6509
GENERATOR
2.5 GN/VI13 X20
X6000A6000
ENGINE CONTROL
MODULE (DME)
14 X6002
D100
DATA LINK
CONNECTOR
0670.5
X2
X9
10 RT
1240.0 1230.0
2.5 RT
2.5 RT 2.5 RT
10 RT
25 RT X7163
4 RT
F97
FUSIBLE LINK
25 RT
 

1210.20
4 RT
4 RT
8 X6300
K6300
ENGINE CONTROL
MODULE RELAY
4 RT1 RT
X8500A8500
TRANSMISSION
CONTROL MODULE
(EGS)
2460.2 2626
X6411
X6410
2.5 GN/VI 2.5 GN/VI
1210.20 6
X63002
X60319
X100153
X100154
FUSE DETAILS
0670.3
X6304K6304
SECONDARY AIR
PUMP RELAY
1210.20 2
P90
FRONT POWER
DISTRIBUTION BOX F2
5A
4 RT/WS
X6821ENGINE CONTROL
SYSTEM (DME M5.2,
4–CYLINDER M44)
1210.20.5 RT/WS
1 RT/WS/GE 4 RT
1 RT/WS/GE

2.5 GN
X1001612
.5 GN/BL/GE








POWER DISTRIBUTION
2P90
FRONT POWER
DISTRIBUTION BOX
F21
5A
FUSE DETAILS
0670.3
6F23
5A
8 1 X1002612 F24
10AF2610A
14 X1001716 15 X10017
11 X10016
F275AF285AF165A
3 X10182
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
.5 GN/BL .75 GN/SW 1.5 GN/WS .5 GN/VI .5 GN/GR .5 GN/VI2.5 GN.5 GN .5 GN .5 GNX203
4
.75 GN/GEF22
5A
10
.35 GN/RTF25
5A
5 X17
A2w
INSTRUMENT
CLUSTER .5 GN
2.5 GN
0670.2-03
15 15 15 15 15 15 15 1230.0
6211.0X20
21
2.5 GN
8 X58
K4
BLOWER RELAY .35 GN
86
6450.6
 

15 15
6100.0ENGINE CONTROL
SYSTEM (DME M5.2,
4–CYLINDER M44)
1210.20
6410.7

X6492

GROUND DISTRIBUTION
GROUND X6454








X6454
A6000
ENGINE CONTROL
MODULE (DME)
55
W6165
SHIELD UP TO
10mm BEFORE
IGNITION COIL
CONNECTOR
346
.5 BR
B6209
HALL EFFECT CAM-
SHAFT SENSOR
X6209
3
B6217
HOT FILM AIR
MASS METER
X6217
1
X6463
2.5 BR 2.5 BR 2.5 BR 1.5 BR1.5 BR .5 BR .5 BRA8500
TRANSMISSION
CONTROL MODULE
(EGS)
X8500
28
X6002
4 BR
D100
DATA LINK
CONNECTOR1.5 BR
19
 

346
6 BR
X600028
1.5 BR 1 BR
X6462
X6460
W6203
CRANKSHAFT
POSITION/RPM
SENSOR SHIELD
W6203
CRANKSHAFT
POSITION/RPM
SENSOR SHIELD
3X6203
1.5 BR
K6326
UNLOADER RELAY,
TERMINAL 15
X6326
4
1.5 BR
K6304
SECONDARY AIR
PUMP RELAY
X6304
5
.35 BR

X5401







.5 BRX371
1S21w
ENGINE HOOD
SWITCH
.5 BRX516
3
S37
GLOVE BOX LIGHT
SWITCHS18
HAZARD SWITCH
1E82
TRANSMISSION
POSITION INDICA-
TOR LIGHT
X1193
.5 BR
X218
0670.4-144 BR 2.5 BR
4 BR .5 BR
0670.4-15




GROUND DISTRIBUTION
GROUND X10012 

X10012
.75 BR
X133052 TELEPHONE
CONNECTOR
CENTER CONSOLE





BLOCK DIAGRAM
0670.5 DATA LINK






TXDRXD
D100
DATA LINK
CONNECTOR

CENTRAL BODY
ELECTRONICS
(ZKE IV)
6100.0
INSTRUMENT
CLUSTER
6211.0 BOARD COMPUTER
(BC – LOW)
6581.3
SLIP CONTROL
(ABS/ASC)
3450.1
CRUISE CONTROL
(TEMPOMAT)
6571.0 ELECTRONIC TRANS-
MISSION CONTROL
(EGS A4S 270R)
2460.2
SUPPLEMENTAL
RESTRAINT
SYSTEM (AIR BAG)
3234.0
 

ENGINE CONTROL
SYSTEM (DME M5.2,
4–CYLINDER M44)
1210.20
DRIVE–AW AY
PROTECTION (EWS III)
6135.1