Rela y BMW 325i 1993 E36 Workshop Manual

Page 431 of 759


Ignition
Switch
ASsembly



3
.
Remove
screw
retaining
lower
steering
column
cover
and
remove
cover
.
Refer
to
Fig
.
1
.



,

The
components
of
the
ignition
switch
assembly
are
shown

in
Fig
.
5
.
The
ignitionelectrical
switch
and
the
ignition
lock
cyl-

inder
can
be
removed
with
the
ignition
switch
assembly
at-

tached
to
the
steering
column
.

ignition
electrical
switch,
replacing

1
.
Disconnect
negative
(-)
cable
from
battery
and
cover
terminal
with
insulating
material
.

CAUTION
-

Prior
to
disconnecting
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
vi¡¡
.

2
.
Remove
trim
panel
from
lower
left
side
of
instrument

panel
.
See
513
Interior
Trim
.

F~
"

Fig
.
5
.



Ignition
switch
assembly
.

SWITCHES
AND
ELECTRICAL
ACCESSORIES



612-3

4
.
Clean
away
colored
sealer
from
ignition
switch
set

screws
and
remove
slotted
set
screwson
both
sides
of

switch
.
See
Fig
.
6
.

5
.
Release
tabs
andremove
switch
after
separating
elec-
trical
harness
connector
.

6
.
Installation
is
reverse
of
removal,
noting
the
following
:

3



EWS
II
ring
antenna
(Jan
.
1995
and
later
models)

"
Before
mating
ignition
electrical
switch
toignitionlock,

check
that
switch
isin
correct
position
relativetoigni-
tion
lock
.

"
Seal
set
screws
using
paint
or
lacquer
.

0012241

INTERIOR
SWITCHES

Page 457 of 759

To
access
the
rear
window
blower
relay,
remove
the
glove
compariment
.
See
Fig
.
32
.

Fig
.
32
.
Rear
window
blower
relay
located
in
frontof
glove
compart-
ment
(arrow)
.

AIR
CONDITIONING

Thissection
covers
removal
and
installation
of
air
condition-

ing
refrigerant
components
.
A/C
testing
and
diagnosis,
refrig-

erantdischarge,
evacuatíon
and
recharge
are
not
covered

here
.

The
subassemblies
and
lines
of
the
air
conditionerare
filled

with
either
refrigerant
R12
(1992
cars)
or
R-134a
(1993
and

later
cars)
.
The
major
components
of
the
A/Csystem
are

shown
in
Fig
.
33
.

A/CSystem
Warnings
and
Cautions

WARNING
-

"
Always
be
careful
that
refrigerant
does
not
come
in
contact
with
your
skin
.
Always
wearhand
andeye
protection
(gloves
and
goggles)
when
work-

ing
around
the
AIC
system
.
If
refrigerant
does
come
in
contact
with
your
skin
oreyes
:
-Do
not
rub
skin
oreyes
;

-Immediately
flush
skin
oreyes
withcool
water
for
15
minutes
;
-Rush
to
a
doctor
orhospital
;
-Do
not
attempt
to
treat
yourself
.

"
Work
in
a
wefl
ventilated
area
.
Avoid
breathing
re-
frigerant
vapors
.
Exposure
may
irrítate
eyes,

nose,
and
throat
.
Switch
on
exhaustlventilation
systems
when
working
on
the
refrigerant
system
.

"
Do
not
expose
any
component
of
the
AIC
system
to
high
temperatures
(Above
80°Cl176°F)or

open
flames
.
Excessive
heat
will
cause
a
pres-

sureincrease
whichcould
burst
the
system
.

HEATING
AND
AIR
CONDITIONING



640-
1
1

0013015

WARNING
-

"
Keep
refrigerant
away
from
open
llames
.
Poison-
ous
gas
will
be
produced
if
it
bums
.
Do
not
smoke
near
refrigerant
gases
for
the
same
reason
.

"
The
AICsystem
is
filled
with
refrigerant
gas
which
is
under
pressure
.
Pressurized
refrigerant
in
the
presenceof
oxygen
may
forma
combusti-
ble
mixture
.
Never
introduce
compressed
air
finto
any
refrigerant
container
(full
or
empty),
capped
off
AIC
component,
or
piece
of
service
equip-
ment
.

"
Refrígerant
gases
are
heavier
than
air,
displace
oxygen
and
may
cause
suffocation
in
areas
of
poor
círculation,
for
example
under
a
car
.
Switch
on
exhaustlventilation
systems
when
working
on
the
refrigerant
system
.

"
State
and
local
governments
may
have
additional
requirements
regarding
air
conditioning
servic-
ing
.
Alwayscomply
with
state
and
local
laws
.

"
Electric
welding
near
refrigerant
hoses
causes
R-134a
to
decompose
.
Discharge
system
before
welding
.

CA
UTION
-

-As
of
January
1,
1992,
any
person
who
services
a
motor
vehicle
air
conditioner
must,
by
law,
be
properly
trained
and
certified,
and
use
approved
refrigerant
recycling
equipment
.
Technicians
must
complete
an
EPA-approved
recycling
course
to
be
certified
.

"
It
is
recommended
that
al¡
system
refrigerant
AIC
refrigerant
be
left
to
an
authorized
BMW
dealer
or
other
qualified
AIC
service
facility
.

"
Do
not
top
off
a
partially
charged
refrigerant
sys-
tem
.
Dischargesystem,evacuate
and
then
re-
charge
system
.

"
R-134a
and
R-12
refrigerants
and
refrigerant
oils
and
system
components,
including
hoses
and
sealing
O-rings,
are
NOT
compatible
.
Compo-
nent
damage
andlor
system
contamination
will

result
.

"
The
mixture
of
refrigerant
oil
(PAG
oil)
and
refrig-
erant
R-134a
attacks
some
metals
and
alloys
(for
example,copper)
and
breaks
down
certain
hose
materials
.
Use
only
hoses
and
lines
that
are
iden-
tified
with
a
green
mark
(stripe)
or
the
lettering
R-
134a"
.

"
Immediately
plug
open
connections
on
AIC
com-
ponents
to
prevent
dirt
and
moisture
contamina-
tion
.

"
Do
not
steam
clean
condensers
or
evaporators
.

Use
only
cold
water
or
compressed
air
.

AIR
CONDITIONING

Page 469 of 759


Rear
speaker,
removing
and
installing



Door
panel
speaker,

removing
and
installing

NOTE
-

Rear
speakers
in
convertible
models
are
installed
un-
der
the
rear
side
panels
.
For
rearside
panelremoval
procedure,
see
411Doors
.

1
.
Working
at
rear
parcel
shelf,
pry
speakercoverby
inner

edge
and
remove
.
See
Fig
.
12
.

0011632

Fig
.
12
.
Pry
up
inner
edge
of
speaker
cover
off
rear
parcel
shelf
.

2
.
Remove
mountingscrews
and
depress
speaker
retain-

ing
clip
.
See
Fig
.
13
.
Lower
speaker
into
trunk
.

Fig
.
13
.
Remove
screws
(A)
and
depress
clip
(B)
.

4
.
Installation
is
reverse
of
removal
.

0011633

3
.
Disconnect
speaker
connector
andremove
speaker

from
box
.

RAM
650-5

1.
On
carswith
side-impact
airbags,
disconnect
negative
(-)
cable
from
battery
.

CAUTION-

Prior
to
disconnecttog
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
vi¡¡
.

2
.
Remove
inner
door
panel
.
See
411
Doors
.

WARNING
-

Some
1997
and
all
1998
model
year
cars
are
equipped
with
front
side-impact
airbags
in
the
front
doors
.
When
servicing
the
doors
with
front
side-im-
pact
airbags,
alwaysdisconnect
the
negative
()
battery
terminal
.
See
721Airbag
System
(SRS)
for
cautions
and
procedures
relating
to
theairbag
sys-
tem
.

3
.
On
back
of
door
panel,
remove
nut
on
top
of
speaker
retaining
bracket
and
remove
bracket
from
behind

speaker
.
See
Fig
.
14
.

Fig
.
14
.
Speaker
retaining
nut
(arrow)
.

4
.
Disconnect
speaker
connector
from
harness
connector
and
remove
loudspeaker
forwardthrough
door
panel
.

5
.
Installation
is
reverse
of
removal
.
Install
side-impact

airbag
using
new
screws
.
See
721
Airbag
System

(SRS)
.

RADIO
AND
SPEAKER
SERVICE

Page 474 of 759


720-
4



SEAT
BELTS

REAR
SEAT
BELT
ASSEMBLY

On
4-door
E36
models,
there
are
two
3-point
shoulder
belts

and
a
center
lap
beltin
back
.
On
2-doormodels,
there
is
no

center
rear
lap-belt
.

In
models
with
the
stationary
rear
seat
back,
the
shoulder

belt
reels
are
bolted
to
themiddle
of
the
parcel
shelf
.
In
modeis

with
fold-down
rearseat
back,
the
shoulder
belt
reels
are
at-

tached
to
the
folding
seat
back
.

The
rearseat
belt
assemblies
are
shown
in
Fig
.
7
.

Fig
.
7
.



Detafs
of
rearseat
belt
assembly
.

Seats
.

REAR
SEA
T
BELT
ASSEMBLY

1
.
Remove
rear
seat
cushion
and
backrest
.
See
520

2
.
Remove
plastictrim
cover
over
shoulder
belt
reels
from
rear
window
shelf
.
See
Fig
.
8
.

3
.
Remove
rear
window
shelf
.
See
Fig
.
9
.

4
.
Unbolt
andremove
shoulder
belt
reels
.

NOTE-

The
shoulder
belt
anchor
belts
also
hold
thecenter
lap-
belt
in
place(where
applicable)
.
Be
sure
to
note
relative
positions
of
metal
belt-end
anchors
in
order
to
reas-
semble
correctly
.

body
next
to
rear
door
frame
.

8
.
Installation
is
reverse
of
removal
.

5
.
Remove
shoulder
belt
anchor
bolt
frombeneath
rear
seat
.



WARNING
-

Alignment
tabs
on
seat
belt
reels
must
be
rein-
stalled
in
their
original
positions

Fig
.
8
.



Remove
rear
shoulder
belt
reel
trim
cover
from
rear
window
shelf
.
Unclip
plastic,
then
slide
off
shoulder
belts
as
shown
by
arrows
.

Rear
seat
belt,
removing
and
installing



Fig
.
9
.
Remove
rear
window
shelf
.
Speaker
grilles
and
third
brake

(fixed
seat
back
modeis)



light
socket
will
have
to
be
removed
.
The
front
of
the
shelf
lifts
offits
clips
(black
arrows)
before
the
shelf
slides
forward
.

6
.
On
4-door
models
:
Unbolt
shoulder
belt
lock
bolt
from

7
.
On
2-door
models
:
Remove
rearside
panel
asde-
scribed
in
411
Doors
.
Unbolt
shoulder
belt
lock
bolt
from
body
nextto
quarter
panel
.

Tightening
Torques

"
Rear
seat
belt
reelbolt,
anchor
bolt,
or
lock
boltto
body
.
.
.....
.
...
...
.
48
Nm
(36
ft-Ib)

Page 475 of 759


Rear
seat
belt,
removing
and
installing

(foid-down
seat
back
modeis)

1
.
Remove
rear
seat
cushion
.
See
520
Seats
.

2
.
Remove
shoulder
belt
anchor
bolt
from
beneath
rear

seat
.

NOTE
-

The
shoulder
belt
anchor
bolts
alsohold
the
center
lap-belt
in
place
(where
applicable)
.
Be
sure
to
note
relative
positions
of
metal
belt-end
anchors
in
order
to
reas-
semble
correctly
.

3
.
On
4-door
models
:
Unbolt
shoulder
belt
lock
bolt
from

body
nextto
rear
door
frame
.

4
.
On
2-door
models
:
Remove
rearside
panel
as
de-

scribed
in
411
Doors
.
Unbolt
shoulder
belt
lock
bolt

from
body
next
to
quarter
panel
.

5
.
Unlock
and
flip
down
folding
rear
seat
backrest
.
Re-

move
trim
plug
from
back
of
cushion
(luggage
compart-

ment
side)
.

6
.
Remove
seat
beltreelbolt
andwasher
.
See
Fig
.
10
.

Fig
.
10
.
Rear
seat
beltreelbolt
(arrow)
.

0012676

7
.
Gently
pry
off
plastic
trim
at
top
of
backrest
and
pull
out

seat
beltreel
from
seat
.

NOTE-

The
seat
beltreel
is
held
snugly
by
the
backrest
cush-
ion
.
Moderate
force
will
be
needed
to
pulí
ít
out
.

8
.
Installation
is
reverse
of
removal
.

Tightening
Torques

"
Rear
seat
beltreel
bolt,
anchor
bolt,

or
lock
boltto
body
...............
48
Nm
(36
ft-Ib)

Center
rear
lap-belt,

removing
and
installing

1
.
Remove
rear
seat
cushion
.
See520
Seats
.

2
.
Remove
shoulder
belt
anchor
bolts
from
beneath
rear

seat
.

3
.
Installation
is
reverse
of
removal
.

SEAT
BELTS



720-
5

NOTE-

The
shoulderbeltanchorbolts
also
hold
the
centerlap-
belt
in
place
.
Be
sure
to
note
relative
positions
of
metal
belt-end
anchors
in
order
to
reassemble
correctly
.

WARNING
-

Alignment
tabs
on
seat
belt
reels
must
be
rein-
stalled
in
their
original
positions
.

Tightening
Torques

"
Lap-belt
reelbolt
or
lock
boltto
body
.
48
Nm
(36
ft-Ib)

REAR
SEATBELT
ASSEMBLY

Page 485 of 759


GENERAL

This
section
contains
wiring
diagrams
for
1992
through

1998
BMW
3
Series
models
.

WARNING
-

On
cars
equipped
with
airbags,
special
precautions
apply
to
any
electrical
testing
or
repair
.
The
airbag
unit
is
an
explosive
device
and
must
be
handled
with
exterme
care
.
Before
starting
any
work
onan
airbag
equipped
car,
refer
to
the
warnings
and
cau-
tions
in
720
Seatbelts
and
721
Airbag
Systems
(SRS)
.

NOTE-

The
"



gear
position/neutral
safetyswitch
is
also
some-
timesreferred
to
as
the
automatic
transmission
range
switch
.

"
The
EWS
11
system
is
also
sometimes
referred
to
as
the
Driveaway
Protection
System
or
the
electronic
im-
mobilization
system
.

ELECTRICAL
WIRING
DIAGRAMS



ELE-1

Electrical
Wiring
Diagrams

GENERAL
.
.
.
.
.
.
.
.
.
................
.
.
.
ELE-1



Horns



.....
.
.....
.
.
.
....
.
.
.
.
.
...
.
.
ELE-153

Instrument
Panel
.
.
.
.
.
.
..............
ELE-165

ELECTRICAL
WIRING
DIAGRAMS
...
.
.
.
ELE-2



Interior
Lights/Illumination
.............
ELE-211

ABS



..............
.
.
.
.....
.
.....
ELE-117



Lumbar
Control
.
....................
ELE-247

ABS/AST
.............
.
.
.
...
.
.
.
.....
ELE-120



On-Board
Computer
..................
ELE-173

Airbag
(Supplemental
Restraint
System)
..
ELE-140



Park
Ventilation
.
.
.
...........
.
...
.
..
ELE-139

Air
Conditioning
and
Heating
.
.
.
.
.
.
.....
ELE-129



Power
Distribution
......
.
...
.
.
.
.
.
.
.
...
.
ELE-2

Anti-Theft
(Alpine)
..........
.
.
.
...
.
...
ELE-144



Power
Door
Locks
.
.
......
.
.
.
.
.
.
.
.
.
..
ELE-226

Anti-Theft
(EWS
II)
.
........
.
.
.
...
.
...
ELE-150



Power
Mirrors
...
.
.
.
......
.
.
.
.
.
.
.
.
.
..
ELE-241

Body
Computer
Module
.....
.
.....
.
...
ELE-176



Power
Seats
......
.
......
.
.
.
...
.
.
.
..
ELE-243

Charging
System



.
.
................
.
.
.
ELE-67



Power
Sunroof
.
.
.
.
.
.
.
...............
ELE-248

Convertible
Top
.
.
.
.
................
.
.
ELE-253



Power
Windows
.
.
.
.
.
.
.....
.
.........
ELE-231

Cruise
Control
..
.
.
.
...........
.
....
.
.
ELE-112



Radio/Cassette/CD/Speakers
..........
ELE-255

Data
Link
Connector
................
.
.
.
ELE-86



Rear
Window
Defogger
...............
ELE-160

Engine
Cooling
.......
.
.......
.
....
.
.
.
ELE-94



Shift
Interlock
.
.
.
.
.
.
.
.
...............
ELE-110

Engine
Management
...
.
.......
.
....
.
.
.
ELE-70



Starting
....
.
.
.
.
.
...
.
................
ELE-63

Exterior
Lights
........
.
.
.
.
.
.
.
.
.
......
ELE-194



Transmission
Electronics
.
..............
ELE-96
Ground
Distribution
....
.
.
.
.
.
.
.
.
.
.......
ELE-35



Warning
System
:
Chimes
.............
ELE-178

Headlights/Foglights
...
.
.
.
.
.
.
.
.
.
......
ELE-180



Wiper/Washer
.
.....
.
...............
ELE-155

Heated
Seats
........
.
.
.
.
.
.
.
.
.
......
ELE-245

ELECTRICAL
COMPONENT
LOCATIONS

Relayand
fuse
positions,
ground
locations
...........
.
.
.
.
.
.
.
.
.
................
seeRepair
Group
610

CAUTION-

Always
switchthe
ignition
off
and
disconnect
the
negative
(-)
battery
cablebefore
removing
any
electrical
components
.

"
Prior
to
disconnecting
the
battery,
read
the
bat-tery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
viii
.

"
Connect
and
disconnect
ignition
system
wires,
multiple
connectors
and
ignition
test
equipment
leads
only
while
ignition
is
switched
off
.

-Always
switch
a
test
meter
to
the
appropiate
func-
tion
and
range
before
making
test
connections
.

"
All-Season
Traction
(AST)
is
also
referred
to
as
ASC
or
ASC+T
.

GENERAL

Page 486 of 759


ELE--2
ELECTRICAL
WIRING
DIAGRAMS

FUSE
LINK

64766

I-i



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-
i



a
1



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ZJ
I



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TRANSMISSION
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5

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1992

1993W/TRUNK
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1993W/ENGINE
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1993W/TRUNK



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1992



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ERV



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TOFUSEF40
<
,.k
RED
(DIAGRAM
6
OF
7)



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(DIAGRAM
3
OF
7)
TO
FUSEF3



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RED
(DIAGRAMfiOF7)



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.
1k
I



(DIAGRAM
6OF7)

>I
mJ~CANADA

RED
BNUMPSTART
JUNCTION
POINT
REO

Power
Distribution

1992-93
318i
Only
(1
of
7)

-UNCTION
POINT

TOFUSEF15



TO
FUSE
F29
(DIAGRAM60F7)
(OIAGRAM6OF7)

I
~1
.
FUEL


_I



I
_I
~
(PUMP



GENERATOR



STARTER
I
,(



I
RELAY

TO
IGNITION
SWITCH
QA

TOFUSE
F20

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FRED
(DIAGRAM6OF7)



`
I



III



-
(DIAGRAM70F7)

OXVGENSENSOR
RELAY
(4CVL)

RED
RED

RED

ON-BOARD
LEFTPOWERRIGHTPOWERLEFTPOWER
TOFUSEF17



COMPUTERHORN



WINDOWMODULE



WINDOWMODULE



WINDOW
MODULE
(DIAGRAM
60F
7)



RELAY

TO
COMFORTRELAV

Page 487 of 759


ELE

Power
L

1992-9332

RED

E01



IIIII
FUSIBLE
LINK



I
GENERATOR
STARTER

BATTERY



¢



(FUEL
-
(325)



S



26



66



PUMP
I



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RELAY

2
G
ENGINE
CONTROL



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CONTROL



DATA
LINK



ENGINECONTROL



iMODULE



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(EGG)



CONNECTOR



MODULE
RELAY

15
--



---



-



-



----



--



FRONT
POWER
FUSE



r



-



i
DISTRIBUTIONBO
;
I
16A

R
ITIT

TO
FUSE
FS



ED
C
(DIAL
RAM
6
OF
7)
TO
FUSE
F40



D



RED



TO
IGNITION
SWITCH



A



RED
(DIAGRAM
6
OF
7)



(DIAGRAM
3
OF
7)
TO
FUSE
F3



E



RED



TO
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F20



B



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(DIAGRAM6OF7)



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70
FUEL
PUMP



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F41



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(DIAGRAM
B
OF
7)



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50
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6
0F
7)



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50
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6



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DISTRIBUTION
BOX
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30A



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NDOWMODULE
(DIAGRAMS
OF7)



RELAY
64770

Page 488 of 759


CAL
WIRING
DIAGF

Power
Di
;

1992-93

~~~A

"'0""0"'0"',

///



°°°
DISTRIBUTION
BOX
o/
(DIAGRAM1820F7)
5-
-
-
-
-
-
-
-
-
-
-
-
-
-



-
--
-
-
-
---
-
-
-
I
IGV
NITfON

3

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.
(DIAGRAM
4
OF
7)
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.SEF28
0GRN



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(CIA
40F7)
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SEF24
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CLUSTER
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_
I



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(EARLY
PRODUCTION)
INSTRUMENT



BLOWER
RELAY



ENGINE
CONTROL
CLUSTER



GDULE
(DME)

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CYL
ONLY
T



TO
FUSEF45
(DIAGRAM
4
OF
7)
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(DIAGRAM
40F7)

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MODULE



MAP
LIGHT



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NTROLMODULE



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(LATE



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RADIO



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(USA)
(LATE
PRODUCTION)
64773(USA)

Page 489 of 759


EKE

Power

1992-

VIO



FROMIGNITION



U



VIO



FROM
IGNITI
ON
SWITCH



SWITCH
2S



(DIAGRAM3OF7)
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CONTROL



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MODULE
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MODULE



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CONTROL
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GRN



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~I
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INTEGRATED
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INSTRUMENT
REAR
JETHEATER
MULTI-
UNLOADER
DAYTIMERUNNING
LIGHT
ASSSLIP
ABSRELAY
CLIMATE
SWITCH
CLUSTER
DEFOGGER
THERMOSWITCH
FUNCTION
RELAY
LIGHTSCODING
SWITCH
CONTROL
REGULATION



RELAY



CLOCK



DIODE



MODULE
CONTROL
MODULE
64776

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