Rela y BMW 325i 1993 E36 Manual PDF

Fig
.
13
.
Lifting
arm
retaining
clips
(arrows)
at
window
slides
.

12
.
Tip
window
so
rear
ofglass
is
up
out
of
door
.
While
sup-
porting
window,
remove
window
front
limit
stopbracket
.
See
Fig
.
14
.

0013067

Fig
.
14
.
With
window
glass
shown
partially
tipped
out
of
door,
remove
bolt
A
and
loosen
bolt
B
in
order
to
remove
front
window
limit
stop
bracket
.

13
.
Take
glass
fully
out
of
door
.

14
.
Installation
is
reverse
of
removal,notingthe
following
:

"
Guide
front
of
window
into
front
guide
rail
and
rest
it

therewhile
installing
front
window
limit
stop
bracket
.
"
When
installing
window
rear
guide
bracket,
tighten

countersunk
screws
in
glass
first
(throughoutside
of

door),
then
install
guide
rail
bracket
.

"
Insert
rubber
sea¡
at
top
of
door
correctly
See
Fig
.
15
.

"
Use
new
mounting
bolts
when
reinstalling
the
side-im-

pactairbag
to
the
door
(where
applicable)
.
Reset
SRS
warning
light
and
clear
SRS
fault
memory
using
spe-
cial
test
equipment
.
See
721
Airbag
System
(SRS)
.

"
Adjust
window
as
described
later
.

"
Re-inítialize
window
regulator
motors
as
described

earlier
.

DOOR
WINDOWS



512-
7

Fig
.
15
.
Correct
installation
of
door
toprubber
seal
.

Tightening
Torques

"
Rear
guide
bracket
to
window
.......
6
Nm
(53
in-lb)

"
Rear
guide
bracket

to
roller
guide
..
.
...
...............
9
Nm
(7
ft-Ib)

Front
door
window,
adjusting

(2-door
modeis)

The
"closewith
door
shut"
feature
of
2-door
cars,
as
well
as

the
frameless
window,
makeswindow
adjustment
critical
:

WARNING
-

"
Some
1997
and
afl
1998
2-door
cars
are
fitted
with
side-impact
airbags
in
the
front
doors
.
When
ser-
vicingthe
door
windows
on
cars
with
front
side-im-
pact
airbags,
always
disconnect
the
negative
(-)
battery
cable
.
See
721Airbag
System
(SRS)
for
cautions
and
procedures
relating
to
the
airbag
sys-
tem
.

"
Adjusting
the
front
window
requires
that
the
bat-
tery
cable
be
reconnected
with
the
side-impact
airbag
disconnected
.
This
will
set
a
fault
code
in
the
SRS
control
module,
turn
on
the
SRS
warning
light,
and
disable
the
SRS
system
until
the
fault
memory
is
cleared
using
special
SRS
test
equip-
ment
.

"
There
is
risk
of
window
glass
breakage
if
correct
adjustment
proceduresare
not
used
.
If
in
doubt,
this
procedureshouldbe
left
to
a
trained
BMW
technician
.

WINDOW
SERVICE,
2-DOOR
MODELS

512-
1
2



DOOR
WINDOWS

Fig
.
30
.
Vent
window
mounting
nuts
on
B-pillar
(arrows)
.

WINDOW
REGULATOR
SERVICE

0013071

Fig
.
29
.
Seat
belt
sliding
anchor
mounting
bolts
on
B-pillar
(arrows)
.

Notedoor
post
and
vent
window
trim
strips
peeled
away
.

Tightening
Torques

"
Latch
to
vent
window
(M5
screw)
.....
6
Nm
(53
in-lb)

"
Seat
belt
anchor
nut
..............
31
Nm
(23
ft-Ib)

"
Seat
belt
sliding
anchor

mounting
bolts
.
..
...
.
...........
24
Nm
(17
ft-Ib)

"
Vent
window
to
body(M6
nut)
.....
6
.2
Nm
(55
in-lb)

WINDOW
REGULATOR
SERVICE

Door
window
regulator
and
motor,

removing
and
installing

This
procedure
applies
to
front
or
rear
door
windows
.

1
.
Remove
door
panel
and
vapor
barrier
as
described
in

411
Doors
.

WARNING
-

"
Some
1997
and
all
1998
model
year
cars
are

equipped
with
front
side-impact
airbags
in
the

front
doors
.
Whenever
servicing
the
doors
orwin-

dows
on
cars
with
front
side-impact
airbags,
al-

ways
disconnect
the
negative
(-)
battery
cable
.
See
721
Airbag
System
(SRS)
for
cautions
and
procedures
relating
to
the
airbag
system
.

"
Prior
to
disconnectiog
the
battery,
read
the
bat-tery
disconnection
cautions
gíven
at
the
front
of

this
manual
onpage
vi¡¡
.

2
.
Remove
door
glass
as
described
earlier
in
this
section
.

3
.
Remove
inside
door
handle
.
See
Fig
.
31
.

4
.
Disconnect
wiring
connector
to
power
window
motor
.

5
.
Remove
regulator
mounting
bolts
or
drill
out
rivets
.
See

Fig
.
32
.

0013193
0013072



Fig
.
32
.
Front
window
regulator
mounting
fasteners
(arrows)
.

6
.
Remove
regulator
assembly
fromdoor
.

515
Central
Locking
and
Anti-Theft

GENERAL
.....
.
.
.
.
.
.
.
..:
.
.
.
......
.
.
.
.
515-1



Luggage
compartment
locking
actuator,
removing
and
installing
.
.
.
.
.
...........
.
515-6

DOOR
HANDLES
AND
LOCKS
.........
515-1



LOCKING
SYSTEM
AND
Front
door
lock,
removing
and
installing
....
.515-1



ELECTRONIC
IMMOBILIZATION
......
.515-7
Front
door
handle,
removing
and
installing
...
515-3

Rear
door
lock,
removing
and
installing
.....
515-4



Central
Locking
System(ZVM)
.
.
.
.
.......
.
515-7

Rear
door
handle,
removing
and
installing
...
515-5



Central
Body
Electronics
(ZKE
IV)
.
.
.......
.515-8

Electronic
Immobilization
System
(EWS)
.
.
.
.
.515-8
Door
striker,
rep
lacing
.
.
.
.
.
.
.
.
.
..........
515-6



EWS
II
control
module,
re
lacin



515-10

LOCKING
ACTUATORS
.
.
.
.
.
.
..........
515-6



Ring
antenna,
replacing
.
.
.
.
.
.
.
.
.
.
...
.
.
.
.
515-10

Door
Locking
Actuator
.
.
.
.
.
.
.
.
..........
515-6



EWS
II
transmitter/receiver
module,

replacing
...........
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
515-11

GENERAL

This
section
covers
repair
information
for
the
central
locking

and
the
anti-theft
systems
.
Keep
in
mind
that
E36
cars
are



CA
UTION-

equipped
with
sophisticated
and
self-diagnostic
electrical
sys-



Prior
to
disconnecting
the
battery,
read
the
battery

tems
.
When
experiencing
malfunctions
relatinglo
the
central



disconnection
cautions
given
at
the
front
of
this

locking
or
the
anti-theft
system,
it
is
recommended
that
the



manual
onpage
vi¡¡
.

systembe
diagnosed
using
the
BMW
service
tester
(DIS)
.

This
advanced
diagnostic
tool
can
usually
pinpoint
electrical



NOTE-
faults
quickly
and
safely
.
Consult
an
authorized
BMW
dealer
.
In
some
models
covered
inthis
manual,
it
is
not
essen-
tial
to
remove
the
side-impact
airbag
to
access
intemal

NOTE-



door
components
.
However,
the
procedure
is
recom-

Additional
general
electrical
information
can
be
found



mended
for
safely
reasons
.

i
n
610
Electrical
Component
Locations
and
Electri-
cal
Wiring
Diagrams
.



4
.
Disconnect
harnessconnector
from
window
motor
to

DOOR
HANDLES
AND
LOCKS

Front
door
lock,
removing
and
installing

1
.
Remove
front
door
panel
and
vapor
barrier
asde-

scribed
in
411
Doors
.

WARNING
-

Some
1997
and
all
1998
cars
are
fitted
with
side-im-

pact
airbags
in
the
front
doors
.
When
servicing
the
door
locks
on
cars
with
front
side-impact
airbags,
al-
ways
disconnect
the
negative
(-)
battery
terminal
.
See721
Airbag
System
(SRS)
forcautions
andpro-
cedures
relating
to
the
airbag
system
.

2
.
Raise
door
window
completely

CENTRAL
LOCKING
AND
ANTI-THEFT



515-1

3
.
On
cars
with
side-impact
airbags,
disconnect
negative
(-)
cable
from
battery,
then
remove
airbag
module
.

prevent
accidental
operation
.

5
.
On
4-door
cars
:
Peel
back
rubber
window
guide
from

reas
guide
rail
:
Remove
guide
rail
mounting
boltat
bot-

tom
.
Unclip
any
wiring
from
guide
rail
and
pull
guide
rail

downward
and
remove
from
door
.
See
Fig
.
1
.

NOTE
-

The
top
of
the
guide
rail
is
"hooked"
to
the
doorsheet
metal
.

6
.
Remove
inside
door
handle
retaining
screw
.
Discon-

nect
inside
handle
from
linkage
and
remove
.
See
Fig
.

2
.

7
.
Cut
wire
ties
and
remove
door
lock
electrical
harness
con-

nector
.
Remove
door
lock
mounting
screws
.
See
Fig
.
3
.

8
.
Working
inside
door,
disconnect
outside
door
handle

and
lockcylinder
linkage
from
door
lock
.
Remove
lock

from
inside
door
.
See
Fig
.
4
.

DOOR
HANDLES
AND
LOCKS

Front
door
handle,
removing
and
installing

1
.
Closedoor
window
completely
.

2
.
Remove
front
door
panel
and
vapor
barrier
asde-
scribed
in
411
Doors
.

WARNING
-

Some
1997
and
al]
1998
cars
are
fitted
with
side-im-
pact
airbags
in
the
front
doors
.
When
servicing
the
door
handles
on
cars
with
front
side-impact
airbags,
always
disconnect
the
negative
(-)
battery
terminal
.
See
721
Airbag
System
(SRS)
for
cautions
and
pro-
cedures
relatíng
to
the
airbag
system
.

3
.
On
carswíth
side-impact
airbags,
disconnect
negative

(-)
cable
from
battery,
then
remove
airbag
module
.

CAUTION-

Prior
to
disconnecting
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
thís
manual
onpage
vi¡¡
.

NOTE-

In
some
models
covered
inthis
manual,
it
is
not
essen-
tial
to
remove
the
side-impact
airbag
to
access
internal
door
components
.
However,
the
procedure
is
recom-
mended
for
safety
reasons
.

4
.
Remove
door
lock
as
described
earlier
.

5
.
Remove
window
as
described
in
512
Door
Windows
.

CA
UTION-

On
models
with
side-impact
airbags,
removinglin-
stalling
the
front
window
requires
that
the
battery
cable
bereconnected
wíth
the
side-impact
airbag
disconnected
.
This
will
seta
fault
code
in
the
SRS
control
module,
turn
on
the
SRS
warning
light,
and
disable
the
SRS
system
until
the
fault
memo-
ry
is
cleared
usíng
special
SRS
test
equipment
.

6
.
Pry
out
access
plug
in
end
of
door
.
Use
screwdriver
through
access
hole
to
slide
exteriortrim
locking
plate
into
released
position
.
See
Fig
.
5
.
Remove
doorhandle
exterior
trim
piece
.

7
.
Working
inside
door,
remove
locking
clip
for
doorhan-

dle
retaining
pin
and
push
pin
out
.

8
.
Working
inside
door,
disconnect
electrical
harness
con-

nector
at
door
handle
.
Twist
plastic
connector
bracket

to
remove
from
door
handle
.

CENTRAL
LOCKING
AND
ANTI-THEFT



515-
3

0011681
Fig
.
5
.



Insert
screwdriver
into
access
hole
and
push
lockingplate
forward
(arrow)
to
release
exterior
handle
trim
.

uu11682

Fig
.
6
.



Door
handle
retaining
pin(A)
and
lock
collar
nut
(B)
.
Door
handle
trim
shown
removed
.

10
.
Remove
door
handle
fromdoor
by
angling
out
of
door
cavity
.
Removed
door
handle
assembly
is
shown
in
Fig
.
7
.

0012684
Fig
.
7
.



Door
handle
harnessconnector
(A)
;
retaining
pin
Iocking
clip
9
.
Working
at
door
exterior,
remove
handle
collar
nut



(B)
;
exterior
trim
Iocking
plate
(C)
.
Handleassembly
shown
re-
while
supporting
handle
.
See
Fig
.
6
.



moved
from
door
.

DOOR
HANDLES
AND
LOCKS

515-6



CENTRAL
LOCKING
AND
ANTI-THEFT

6
.
Remove
door
handle
assembly
from
inside
door
.

7
.
Installation
is
reverse
of
removal
.
Keep
in
mindthe
fol-

lowing
:

"
Make
sure
rubber
seal
for
handle
is
correctly
posi-

tionedbefore
tightening
mounting
fasteners
.

"
Install
exterior
trim
piece
and
then
use
a
hooked
toolto

pull
locking
plate
into
locked
position
.
Make
sure
door
handle
trim
contacts
body
evenly
before
lockingtrim

in
place
.

"
Reconnect
all
harness
connectors
(including
power

window
motor)before
installing
door
panel
.

"
Secure
wire
harnesses
withwire
ties
.

"
Adjust
windowas
described
in
512
Door
Windows
.

Tightening
Torque

"
Rear
door
handle
mounting
screws
..
10
Nm
(89
in-lb)

NOTE

If
the
striker
backup
plate
fafls
into
the
body
cavlty,
it
can
be
retrieved
after
removing
the
inside
trim
from
the
B-pillar
(door-post
pillar)
.

Tightening
Torque

"
Striker
plate
to
body
pillar
..........
28
Nm
(20
ft-lb)

LOCKING
ACTUATORS

Door
Locking
Actuator

The
front
door
lock
mechanism
and
actuator
are
shown
in
Fig
.
15
.
The
rear
door
lock
and
actuator
are
similar
.
The
lock
must
first
be
removed,
as
described
earlier,
to
replace
the
ac-
tuator
.

if
defective
.

LOCKING
ACTUATORS

Connections
to
door
handle

®
o

_



Attaching
pin
0

O~
Lock
mechanism

0012082

Fig
.
15
.
Front
door
lock
mechanism
and
related
parts
.
Rear
lock
mechanism
is
similar
.

Door
striker,
replacing



Luggage
compartment
locking
actuator,

removing
and
installing
The
door
striker
contains
an
electrical
contact
switch
.
If
the

switch
is
faulty,
the
striker
must
be
replaced
.
To
remove
the



1
.
Raise
trunk
lid
.
Remove
tool
kit
and
trunk
lid
trim
panel
.

striker,
remove
the
mounting
bolts
.
Disconnect
the
harness



See
Fig
.
16
.

connector
from
the
striker
.

0013162

Fig
.
16
.
Trunk
lid
trim
and
tool
kit
retainíng
screws
and
clips
(arrows)
.

2
.
Disconnect
actuating
rod
from
lock
.
See
Fig
.
17
.

3
.
lJnplug
two
wíring
connectors
from
actuator
.
See
Fig
.

18
.

NOTE
-

"
lf
just
one
of
the
centrallocking
drives
does
not
oper-



NOTE-

ate,
the
lockinglinkage
could
be
frozen
orstiff
enough



The
actuator
is
adjustable
.
Matchmark
the
attaching
to
prevent
actuatonof
the
drive
.
Try
remove
the
finte-



screws
before
removal
.

rior
doorpanel
and
lubricating
the
locking
linkage
as
the
first
step
.



4
.
Remove
actuator
attaching
screws
.
Pull
actuator
back-

"
The
actuator
is
not
serviceable
and
mustbe
replaced



wards
from
behind
metal
shield
to
remove
.

5
.
installation
is
reverse
of
removal
.
Align
actuator
screws
with
matchmarks
during
installation
.

EWS
II
transmitterlreceiver
module,

replacing

1
.
Disconnect
negative
(-)
cable
from
battery
.

CAUTION-

Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
this
manual
onpage
viii
.

2
.
Remove
lower
left
dash
trim
panel
and
knee
bolster
as
described
in
513
Interior
Trim
.

3
.
Unclip
auxiliary
relay
panel
under
steering
column
and
lower
it
to
access
relays
and
harness
connectors
.
See
Fig
.
24
.

Fig
.
24
.
Lowering
the
left
side
auxiliaryrelay
panel
.

CENTRAL
LOCKING
AND
ANTI-THEFT



515-11

0013164

4
.
Disconnect
harness
connector
from
transmitter/receiv-
er
module
.
Unclip
module
from
panel
.
See
Fig
.
25
.

5
.
Installation
is
reverse
of
removal
.

0
A

0013035

Fig
.
25
.
Position
of
EWS
II
transmitter/receiver
module
(A)
on
left
side
auxiliaryrelay
panel
.

LOCKING
SYSTEM
AND
ELECTRONIC
IMMOBILIZATION

REAR
SEATS

Rear
seat
cushion
and
backrest,

removing
and
installing

(fixed
seat
back
modeis)

1
.
Pull
front
of
bottomcushion
up
and
out
of
clips
.

NOTE-

Remove
rear
headrests,
if
equipped
.

2
.
Fold
down
center
armrest
andremove
belts
from
be-
hind
arm
rest
.

3
.
Slide
seat
backup
off
holders
.
Then
slide
to
side
lo
clear
seat
belts
.
See
Fig
.
6
.

Rear
seat
cushion
and
backrest,

removing
and
installing

(foid-down
seat
back
modeis)

1
.
Pullfront
of
bottom
cushion
up
and
out
ofclips
.

NOTE-

Remove
rear
headrests,
if
equipped
.

Fig
.
6
.
To
remove
rear
seat,
remove
bottom
cushion
.
Remove
belts
(A)
behindcenter
armrest
.
Slide
seat
back
up
off
holders,
then
forward
.

SEATS
520-
5

2
.
Remove
bottom
seat
belt
anchor
belts
.
See
Fig
.
7
.

NOTE-

Be
sure
to
note
relative
positions
of
metal
belt-end
an-
chors
in
order
to
reassemble
correctly
.

00131b!

Fig
.
7
.



Rearseat
belt
anchor
bolt
under
rear
seat
cushion(arrow)
.

3
.
Tilt
backrests
forward
and
unclip
plastic
cover
.
See
Fig
.
8
.


t
;
Fig
.
8
.



Rear
seat
back
mountingcover
plate
at
base
ofseat
back
.

REA
R
SEA
TS

600
Electrical
System-General

GENERAL
.
...........
.
.
.
.
.
.
.
.
.
...
.
...
600-1

Voltage
and
Polarity
........
.
.
.
.
.
.
.
.....
600-1

Ming,
Fuses
and
Relays
............
.
.
.
.
600-1

Electrical
System
Safety
Precautions
...
.
.
.
.
600-1

Electrical
Test
Equipment
.....
.
.
.
....
.
.
.
.
600-2

WIRING
DIAGRAMS
..
.
.
.
.
.
.
.
.
.
........
600-2

Ming
Codes
and
Abbreviations
..
.
...
.
....
600-2

ELECTRICAL
TROUBLESHOOTING
..
.
..
600-3

Voltage
and
Voltage
Drops
..........
.
.
.
.
.
600-4

GENERAL



Electrical
System
Safety
Precautions

A
brief
description
of
the
principal
parts
of
the
electrical
sys-
tem
is
presented
here
.
Also
covered
here
are
basic
electrical
system
troubleshooting
tips
.

Voltage
and
Polarity

The
vehicle
electrical
system
is
a
12-volt
direct
current
(DC)
negative-ground
system
.
A
voltage
regulator
controls
system
voltage
at
approximately
the
12-volt
rating
of
the
battery
.
Al¡
circuits
are
grounded
by
direct
or
indirect
connection
to
the

negative
(-)
terminal
of
the
battery
.
A
number
of
ground
con-

nections
throughout
the
car
connect
the
wiring
harness
to

chassis
ground
.
These
circuits
are
completedby
the
battery

cable
or
ground
strap
between
the
body
and
the
battery
nega-

tive
(-)
terminal
.

Wiring,
Fuses
and
Relays

Nearly
all
parts
of
the
wiring
harnessconnect
to
compo-

nents
of
the
electrical
system
with
keyed,
push-on
connectors

that
lock
into
place
.
Notable
exceptions
arethe
heavy
battery

cables
and
the
starter
wiring
.
The
wiring
is
color-coded
for
cir-

cuitidentification
.

With
theexception
of
the
battery
charging
system,
most

electrical
power
is
routed
from
the
ignition
switch
or
the
bat-
tery
through
the
main
fuse/relay
panel,
located
in
¡he
left
rear

comer
of
the
engine
compartment
.
Fuses
are
color
coded
to

indicate
current
capacities
.

The
relays
and
control
units/modules
are
mounted
in
vari-

ous
places
throughout
the
vehicle
.
See610
Electrical
Com-

ponent
Locations
.

ELECTRICAL
SYSTEM-GENERAL
600-1

Voltage,
measuring
.
.
.
................
.
.
600-4

Voltage
drop,
testing
.
.
.....
.
.....
.
......
600-4

Continuity,
checking
..
.
...
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
600-5
Short
Circuits
.
.
.
.
.
.
.
.
.....
.
...
.
.
.
.
.
.
.
.
.
600-5

Short
circuit,
testing
with
ohmmete'r
.
.
.
.
.
.
.
.
.
600-6

Short
circuit,
testing
with
voitmeter
.
.
.
.
.
.
.
.
.
600-6

TABLES
a
.
Terminal
and
Circuit
Numbers
..............
..
.600-3
Please
read
the
following
warnings
and
cautions
before
do-
ing
any
work
on
your
electrical
system
.

WARNING
-

"
The
cars
covered
by
this
manual
are
equipped
with
aSupplemental
Restraint
System
(SRS)
that
automatically
deploys
one
or
more
airbags
.
Each
airbag
unit
houses
an
explosive
powerful
charge
.
Any
work
involving
the
SRS
system
should
only
be
performed
byan
authorized
BMW
dealer
.
Making
repairs
without
the
proper
knowledge
and
special
test
equipment
may
cause
serious
per-
sonal
injury
.
See
721
Airbag
System
(SRS)
.

"
The
ignition
system
of
the
car
operates
at
lethal
voltages
.
People
with
pacemakers
or
weak
hearts
should
not
expose
themselves
to
the
ignition
sys-
tem
.
Extra
caution
mustbe
taken
when
working
on
the
ignition
system
or
when
servicing
theen-
gine
while
it
is
runningor
the
key
is
on
.
See
120
Ignition
System
for
additional
ignition
system
warnings
and
cautions
.

"
Before
operating
the
starter
without
starting
the
engine
(as
when
making
a
compressfon
test),
dis-
able
the
ignition
system
as
described
in
120
Igni-
tion
System
.

"
Keep
hands,
clothing
and
other
objects
clear
of
the
electric
radiator
coollng
fan
when
working
on
a
warm
engine
.
The
fan
may
start
at
any
tíme,
even
when
the
ignition
is
switched
off
.

GENERAL

600-2



ELECTRICAL
SYSTEM-GENERAL

CAUTION
-

"
Always
turn
off
the
engine
and
disconnect
the

negative
()
cable
from
the
batterybefore
remov-

ing
any
electrical
components
.
Disconnecting
the

battery
may
erase
fault
code(s)
stored
in
control

module
memory
.
Check
for
fault
codes
using
spe-
cial
BMW
diagnostic
equipment
.

"
Prior
to
disconnecting
the
battery,
read
the
bat-

tery
disconnection
cautions
given
at
the
front
of

this
manual
onpage
viii
.

"
Connect
and
disconnect
ignition
system
wires,
multiple
connectors,
and
ignition
test
equipment
leads
only
while
the
ignition
is
off
.

"
Do
not
disconnect
the
battery
with
engine
run-

ning
.

"
Do
not
quick-charge
the
battery
(for
boost
start-
ing)
for
longer
than
one
minute,
and
do
not
ex-
ceed
16
.5
volts
at
the
battery
with
the
boosting
cables
attached
.
Wait
at
feast
one
minute
before
boosting
the
battery
a
second
time
.

"
Do
not
usea
test
famp
that
has
a
normal
incan-

descent
bulb
to
test
circuits
contafning
electronic
components
.
The
high
electrical
consumptionof
these
test
lamps
may
damage
the
components
.

"
Do
not
use
an
analog
meter
.
Use
onfy
a
digital
multimeter
.

"
Many
of
the
solid-state
modules
are
static
sensi-
tive
.
Static
discharge
will
permanently
damage
them
.
Always
handle
the
modules
using
proper
static
prevention
equipment
and
techniques
.

"
To
avoid
damaging
harness
connectors
or
relay
panel
sockets,
use
jumper
wires
with
flat-blade
connectors
that
are
the
same
size
as
the
connec-
tor
or
relay
terminals
.

"
Always
switch
a
digital
multimeter
to
the
appropri-
ate
function
and
range
before
making
test
con-
nections
.

"
Do
not
tryto
start
the
engine
of
a
carwhich
has
been
heated
above176°F
(80°C),
(for
example,
in
a
paint
dryingbooth)
.
Allow
it
to
cool
to
normal
temperature
.

"
Disconnect
the
battery
before
dolng
any
electric
welding
on
the
car
.

"
Do
not
wash
the
engine
while
it
is
runnfng,
or
any-
time
the
ignition
is
switched
on
.

WIRING
DIAGRAMS

Electrical
Test
Equipment

Many
of
the
electrical
tests
described
in
this
manual
call
for

measuring
voltage,
currentorresistanceusing
a
digital
multi-

meter
(DMM)
.
Digital
meters
are
preferred
for
precise
mea-

surements
and
for
electronics
work
because
they
are
generally
more
accuratethan
analog
meters
.
The
numerical

display
is
alsoless
likely
to
be
misread,
since
there
is
no
nee-

dle
position
to
be
misinterpreted
by
reading
at
an
angle
.

An
LED
test
light
is
a
safe,
inexpensive
tool
that
can
be
used

to
perform
many
simple
electrical
tests
that
would
otherwise

require
a
digital
multimeter
.
The
LED
indicates
when
voltage

is
present
between
anytwo
test-points
in
a
circuit
.

CA
UTION-

"
Choose
test
equipment
carefully
.
Use
a
digital

multimeter
with
at
leadt
10
megaohm
input
im-

pedance,or
an
LED
test
light
.
An
analog
meter
(swing-need1e)
ora
test
light
with
a
normal
incan-
descent
bulb
may
draw
enough
current
to
dam-
age
sensitive
electronic
components
.

"
An
ohmmeter
must
not
beused
to
measure
resis-
tance
on
solidstate
components
suchas
controlunits
or
time
delay
relays
.

"
Always
disconnect
the
battery
before
making
re-

sístance
(ohm)
measurements
on
the
circuit
.

WIRING
DIAGRAMS

The
wiring
diagrams
shown
in
Electrical
Wiring
Diagrams

have
been
specially
designed
to
enable
quick
and
efficientdi-

agnosis
and
troubleshooting
of
electrical
malfunctions
.

Wiring
Codes
and
Abbreviations

A
lot
of
information
is
included
in
each
wiring
diagram
if
you
know
how
to
read
them
.
Wire
colors
in
the
diagrams
are
ab-

breviated
.
Combined
color
codes
indicate
a
multi-colored
wire
.
For
example
the
code
BLU/RED
indicates
a
Blue
wire

with
a
Red
stripe
.

Many
electrical
components,
connectors,
fuses,
and

ground
locations
are
identified
using
a
unique
number
.
Each

of
there
numbers
corresponds
to
a
particular
part
in
the
circuit
commonly
found
in
Electrical
Wiring
Diagrams
.

NOTE
-

Sometimes
the
color
of
en
installed
wire
may
be
differ-
ent
than
the
one
on
the
wiring
diagram
.
Don't
be
con-
cerned
.
Just
be
sure
lo
confirm
that
the
wire
connects
lo
the
proper
terminals
.

Wire
color
codes

"
BLU
.........
.
..
..
...
.
.................
Blue

"
BRN
....:....
.
..
..
...
..
...............
Brown

"
YEL
.........
.
..
..
...................
.Yellow

"
GRN
.........
.
..
..
...
.
................
creen

"
G
RY
.......
.
.
.
..
..
.....................
G
ray

"
ORG
.........
.
..
..
...
.
..............
.Orange

"
RED
......
...
.
.
..
.....................
.Red

"
BLK
.........
.
..
..
...
.
................
Black

"
VIO
..........
.
..
...
..
..
.......
.
.......
Violet

"
WHT
.........
.
.
....
.
...
:..............
White

Table
a
.
Terminal
and
Circuit
Numbers

Number



1
Circuít
description

1



j
Low
voltage
switched
terminal
of
coi¡

4



1
High
voltage
center
termina¡
of
coi¡

+x



Originates
atignition
switch
.
Supplies
powerwhen
the
ignition
switch
is
in
the
PARK,
RUN,
or
START
position

15



Originates
atignition
switch
.
Supplies
powerwhen
ignition
switch
is
in
RUN
or
START
position

30



Battery
positive
(+)
voltage
.
Supplies
power
whenever
battery
is
connected
.
(Not
dependent
on
ignition
switch
position,
unfused)

31



1
Ground,
battery
negative
(-)
terminal

50



Supplies
power
from
battery
to
starter
solenoid
when
ignition
switch
isin
START
position
only

+54



Originates
atignition
switch
.
Supplies
power
when
ignition
switch
isin
the
RUN
position
only

85



1
Ground
side
(-)
ofrelay
coil

86



1
Power-in
side
(+)
ofrelay
coil

87



1
Relay
actuatedcontact

D



Alternator
warning
light
and
field
energizing
circuit

ELECTRICAL
SYSTEM-GENERAL
600-
3

Additional
abbreviations
shown
in
the
wiring
diagrams
are

given
below
.

Abbreviations

"
ABS
........
.
...
.
...
.
..........
antilock
brakes

"
A/C
........
.
...
..
..
.
.........
.airconditioning

"
AST/ASC+T
.......
...
.
.
.......
al¡
season
traction

"
CONV
.......
.
.
...
.................
convertible

"
DME
........
.
.
...
.......
digital
motor
electronics

"
ECM



.......
.
...
..
..
.
..
electronic
control
module

"
EWS/EWS
II
......
...
.
.
coded
driveaway
protection

"
SRS
........
.
supplemental
restraint
system-airbag

"
TCM
........
.
..
....
.
transmission
control
module

"
ZKE
(94-98
models)
..
..
.
...
central
body
electronics

"
ZVM
(92-93
models)
...
.
.
..
.
.......
central
locking

ELECTRICAL
TROUBLESHOOTING

Most
terminals
are
identified
by
numbers
on
the
compo-

nents
and
harness
connectors
.
The
terminal
numbers
for
ma-



Four
things
are
required
for
current
toflow
in
any
electrical

jor
electrical
connections
are
shown
in
the
diagrams
.
Though



circuit
:
a
voltagesource,
wires
or
connections
to
transport
the

many
terminal
numbers
appear
only
once,
severa¡other
num-



voltage,
a
load
or
device
that
uses
the
electricity,
and
a
con-
bers
appear
in
numerous
places
throughout
the
electrical
sys-



nection
to
ground
.
Most
problemscanbefound
using
a
digital

tem
and
identify
certain
types
ofcircuits
.
Some
of
the
most



multimeter
(volt/ohm/amp
meter)to
check
for
voltage
supply,

common
circuit
numbers
are
listed
below
in
Table
a
.



for
breaks
in
the
wiring
(infinite
resistance/no
continuity),
orfor

a
path
to
ground
that
completesthe
circuit
.

Electric
current
is
logical
in
its
flow,
always
moving
from
the

voltage
sourcetoward
ground
.
Electricalfaults
can
usually
be

located
through
a
process
of
elimination
.
When
troubleshoot-

ing
a
complex
circuit,
separate
the
circuit
into
smaller
parts
.

The
general
testsoutlined
below
may
be
helpful
in
finding

electrical
problems
.
The
information
is
most
helpful
when

used
with
the
wiring
diagrams
.

Be
sure
to
analyze
the
problem
.
Use
the
wiring
diagrams
to

determine
the
most
likely
cause
.
Getan
understanding
of
how

the
circuit
works
by
following
the
circuit
from
groundback
to

the
power
source
.

When
making
test
connections
at
connectors
andcompo-

nents,
use
care
to
avoidspreading
or
damaging
the
connec-

tors
or
terminals
.
Some
tests
may
require
jumper
wires
to

bypass
components
or
connections
in
the
wiring
harness
.

When
connecting
jumper
wires,
use
bladeconnectors
at
the

wire
ends
that
match
the
size
of
the
terminal
being
tested
.
The

small
interna¡
contacts
are
easily
spread
apart,
and
this
can

cause
intermittent
or
faultyconnections
that
can
leadto
more

problems
.

ELECTRICAL
TROUBLESHOOTING