gear BMW 328i 1997 E36 Owner's Manual
Page 177 of 759
Table
i
.
ECM
Pin
Assignment-Bosch
DME
M3
.1
Pin
Signal
Component/function
2
ignal
FUEL
INJECTION
130-
3
1
45
vacant
-
46
vacant
-
-
47
vacant
-
-
48
output
A/C
compressor
control
A/C
compressor
disabled
via
compressor
control
relay
49
vacant
-
-
50
output
Ignition
control
(terminal
1),cyl
.
n
o
.
4
Primary
signal,
ignition
coil
cyl
.
n
o
.
4
51
output
Ignition
control
(terminal
1),cyl
.
n
o
.
6
Primary
signal,
ignition
coil
cyl
.
no
.
6
52
output
Ignition
control
(terminal
1),cyl
.
n
o
.
5
Primary
signal,
ignitioncoil
cyl
.
no
.
5
53
vacant
-
54
input
Power
supply
Battery
voltage
(+)
from
main
relay
terminal
87
55
ground
Ground
Ground
for
ignition
control
56
input
Power
supply
(terminal
15)
Batteryvoltage
(+)
with
key
on
or
engine
running
57
vacant
-
-
58
vacant
-
-
59
output
Throttleposition
sensor
Throttleposition
sensorsupply
voltage
(5
VDC)
60
input
Data
link
connector
Programming
voltage
61
vacant
-
-
62
vacant
-
-
63
vacant
-
-
64
input
Ignition
timing
intervention
from
A/T
control
module
(only
active
during
gearshift)
65
input
Automatic
transmission
(A/T)
range
switch
Transmission
park
or
neutral
signal
66
vacant
-
-
67
input
Engine
speed/crankshaft
position
sensor
Crankshaft
position/rpm
(voltage
(VAC)
between
pins
67
and
68)
68
input
Engine
speed/crankshaft
position
sensor
Crankshaft
position/rpm
(voltage
(VAC)
between
pins
67
and
68)
69
vacant
-
-
70
input
Oxygen
sensor
Oxygen
sensor
signal
(0-1
VDC
fluctuating
with
engine
running)
71
ground
Oxygen
sensor
Oxygen
sensor
signal
ground
72
vacant
-
-
73
input
Road
speed
Road
speed
signal
from
instrument
cluster
74
output
Engine
speed
(TD)
Engine
speed
(TD)
signalto
instrument
cluster
75
vacant
-
-
76
vacant
-
-
77
input
Intakeair
temperature
(IAT)
sensor
Intake
air
temperature
(0-5
V,
temperaturedependent)
78
input
Engine
coolant
temperature
(ECT)
sensor
Engine
coolant
temperature
(0-5V,
temperature
dependent)
79
vacant
-
-
80
vacant
-
-
81
input
On-boardcomputer
Drive-away
protection
enable
82
vacant
-
-
83
vacant
-
-
84
vacant
-
-
85
input
A/C
pressure
switch
From
Integrated
climate
control
module
via
A/C
pressure
switch
86
input
A/C
compressor
on
From
Integrated
climate
control
module
87
input
Diagnostic
connector
(RxD)
Diagnostic
RxD
(receive)signal
to
pin
15
in
Data
link
connector
88
input/output
Diagnostic
connector
(TxD)
Diagnostic
TxD
(transmit)
signal
to
pin
20
in
Data
link
connector
ECM
PIN
ASSIGNMENTS
Page 179 of 759
Table
j.
ECM
Pin
Assignment-Bosch
DME
M3
.3
.1
Pin
~
Signal
1
Componentffunction
1
signal
FUEL
INJECTION
130-
33
45
ground
Ignition
circuit
shield
Ground
shieldfor
ignition
circuit
monitoring
46
output
Fuel
consumption
(KVA
signal)
To
instrument
cluster
47
output
Crankshaft
rpm
Engine
speed
(TD)
signal
to
instrument
cluster
48
output
A/C
compressor
control
A/C
compressor
relay
terminal
85
49
vacant
-
-
50
output
Ignition
coil
control,
cyl
.
1
Primary
signal,
ignition
coil
1
51
output
Ignition
coil
control,
cyl
.
2
Primary
signal,
ignition
coil
2
52
output
Ignition
coil
control,
cyl
.
3
Primary
signal,
ignition
coil
3
53
vacant
-
-
54
input
Power
supply
Battery
voltagefrom
main
relay
(terminal
87a)
55
ground
Ground
Ground
for
ignition
control
56
input
Power
supply
(terminal15)
Batteryvoltage
with
key
on
or
engine
running
57
input
Ignition
timing
intervention
From
A/T
control
module
58
vacant
-
-
59
output
Throttleposition
sensor
(TPS)
Voltage
supply
to
TPS
(5
VDC)
60
input
Programming
voltage
Data
link
connector
61
vacant
-
-
62
vacant
-
-
63
vacant
-
-
64
input
A/C
on
signal
From
integrated
climate
control
module
65
input
A/C
pressure
signal
From
integrated
climate
control
module
via
A/C
pressure
switch
66
input
On-board
computer
Drive-away
protection
enable
(starter
immobilization
relay)
67
vacant
-
-
68
vacant
-
-
69
input
Knock
sensor
#2
(cyl
.
4,5,
6)
Knock
sensor
#2
signal
70
input
Knock
sensor
#1
(cyl
.
1,2,
3)
Knock
sensor
#1
signal
71
ground
Ground
Ground
for
knock
sensors
and
shields
72
vacant
-
-
73
input
Throttleposition
sensor
(TPS)
Throttleposition
signal
74
vacant
-
75
vacant
-
-
76
vacant
-
77
input
Intakeair
temperatura
Intakeair
temperatura
sensor
(0-5
VDC)
78
input
Engine
coolant
temperature
Engine
coolant
temperature
sensor
(0-5
VDC)
79
vacant
-
80
vacant
-
-
81
input
Automatic
transmission
gear
positionlneutral
A/T
parkor
neutral
position
signal
safetyswitch
82
vacant
-
-
83
vacant
-
-
84
vacant
-
-
85
vacant
-
-
86
vacant
-
-
87
input
Diagnostic
connector
(RxD)
Diagnostic
RxD
(receive)
signal
to
pin
15
in
Data
link
connector
88
input/output
Diagnostic
connector
(TxD)
Diagnostic
TxD
(transmit)
signal
to
pin
20
in
Data
link
connector
ECM
PIN
ASSIGNMENTS
Page 213 of 759
GENERAL
..
.
......
.
.
.
.....
.
...
.
.
.
.
.
.
.
.
200-1
Manual
Transmission
.
.
.....
.
.
.
.'
.
.
.
.
.
.
.
.
200-1
Automatic
Transmission
.........
.
.
.
.
.
.
.
.
200-1
Transmission
ID
Codes
..........
.
.
.
.
.
.
.
.
200-2
GENERAL
E36
models
areequipped
with
a
longitudinal
drivetrain
.
The
transmission
is
bolted
directly
to
the
rear
of
the
engine
.
A
driveshaft
connects
the
output
shaft
of
thetransmission
to
the
final
drive
.
The
final
drive
is
mounted
lo
the
rear
suspension
and
the
body
.
Individual
drive
axles
with
integrated
constant
velocity
joints
transfer
rotational
power
to
the
rear
wheels
.
Manual
Transmission
Due
to
different
power
characteristics
and
performance
re-
quirements,
four
different
manual
transmissions
are
used
in
the
models
coveredby
this
manual
.
Manual
transmission
ap-
plications
are
given
in
Table
a
.
TRANSMISSION-GENERAL
200-1
200
Transmission-General
TABLES
a
.
Manual
Transmission
Applications
..
...........
200-1
b
.
Automatic
Transmission
Applications
...........
200-1
Fig
.
1
.
ZF-manufacturedmanual
transmission
.
For
transmission
gear
ratio
information
and
repair
informa-
tion,
see
230
Manual
Transmission
.
Automatic
Transmission
E36
carswith
standard
transmission
use
a
single-disc
clutch
with
dual-mass
flywheel
.
For
further
information,
see
210
Clutch
.
Table
a
.
Manual
Transmission
Applications
Model
Year
Engine
Transmission
318ifisfC
1992-1995
M42
Getrag
S5D
200
G'
1996-1998
M44
Getrag
S5D
250
G
323is/iC
1998
M52
Getrag
S5D
250
G
325ifsriC
1992-1995
M50
Getrag
S5D
250
G
3281/isfC
1996-1998
M52
ZF
S5D320
Z
M3
1995
S50US
ZF
S5D310
Z
1996-1998
S52US
ZF
S5D320
Z
'The
1992
M42
engine
may
be
fitted
witheither
the
Getrag
SSD
200
G
trans-
mission
or
S5D
250
Getrag
.
The
S5D
200G
was
discontinued
in
production
in
as
of
9/92
.
Thistransmission
is
interchangeable
with
Getrag
S5D
250
G
.
Four
different
automatic
transmissions
are
used,
depend-
ing
on
model
and
model
year
and/or
production
date
.
All
of
the
automatic
transmissions
are
electrohydraulically
controlled
with
either
four
or
five
forward
speeds
.
Automatic
transmis-
sion
applications
are
given
in
Table
b
.
For
automatic
transmission
repair
information,
see
240Au-
tomatic
Transmission
.
Table
b
.
Automatic
Transmission
Applications
Model
1
Year
1
Engine
1
Transmission
318i1is/1C
1992-1995
~
M42
323isfiC
1998
M52
A4S
310
R
3251/is/1C
1992-1995
M50
3181/isfC
11996-1998
M44
A4S
270
R
328i/is/1C
1996-1998
M52
M3
1996-1998
S50US
I
A5S
310
Z
S52US
GENERAL
Page 215 of 759
GENERAL
..
.
.
.
.
.
.
.
.
.
.
.
.
.
......
.
......
210-1
CLUTCH
MECHANICAL
.
.
.
.
.
...
.
.....
.
.
210-3
CLUTCH
HYDRAULICS
.
.
.
.............
210-1
Clutch,
removing
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
...
.
.
.
.
210-4
Clutch,inspecting
and
installing
.
.
.
.
.
.
.
.
.
.
.
.210-5Clutch
hydraulic
system,
Transmission
pilot
bearing,replacing
.
.
.
.
...
210-6
bleeding
and
flushing
.
.
.
.
.
.......
.
.....
210-2
Clutch
master
cylinder,
replacing
..
.
.
.
.
.
...
210-2
Table
Clutch
slave
cylinder,
replacing
...
.
.
.
.
.
.
.
.
210-3
a
.
Clutch
Disc
Diameter
.............
..
..
.
......
210-3
GENERAL
CLUTCH
HYDRAULICS
This
repair
group
covers
replacement
of
the
clutch
mechan-
The
Clutch
is
hydraulically
actuated
by
the
master
and
slave
¡cal
and
hydraulic
components
.
Special
tools
may
be
required
cylinders
.
Clutch
disc
wear
is
automatically
taken
upby
the
for
some
of
the
procedures
.
Read
the
procedure
through
be-
pushrod
travelof
the
slave
cylinder,
making
periodic
adjust-fore
beginning
a
job
.
ments
unnecessary
.
NOTE-
See200
Transmission-General
for
transmission
applicatíon
information
.
The
major
components
of
the
clutch
system
are
shown
in
Fig
.
1
.
Engine
Pressure
plate
flywheel,,
assembly
Clutch
Flywheel
bolt
Pressure
plate
release
lever
Release
lever
Fig
.
1
.
Clutch
assembly
and
hydraufcs
.
210
Clutch
Release
bearing
Pushrod
A
soft
or
spongy
feel
to
the
clutchpedal,
long
pedal
free-
play,
or
grinding
noises
from
thegears
while
shifting
can
all
in-
dicate
problems
with
the
Clutch
hydraulics
.
In
these
circum-
stances
it
is
best
to
start
with
a
clutch
fluid
flush,
followed,
if
necessary,
byreplacement
of
the
hydraulic
parts
.
From
brake
fluid
reservoir
CLUTCH
210-1
0
0
Transmission
inputshaft
Clutch
master
cylinder
Bulkhead
Slave
cylinder
6535
CLUTCH
HYDRAULICS
Page 221 of 759
230
Manual
Transmission
MANUAL
TRANSMISSION
230-1
GENERAL
...
.
............
.
.......
.
.
.
.
230-1
Output
shaft
sea¡,
replacing
(transmission
installed)
....
.
.....
.
.....
.230-4
TRANSMISSION
FLUID
SERVICE
.
.
.
.
.
.
.230-1
Inputshaft
sea¡,
replacing
Transmission
fluid
leve¡,
checking
...
.
...
.
.
230-2
(transmission
removed)
.
.
.
.
...
.
.
.
.....
.
230-5
Transmission
fluid,
replacing
.........
.
.
.
.
230-2
TRANSMISSION
REMOVAL
AND
TRANSMISSION
SERVICE
.
.
.....
.
.
.
.
.
.
230-2
INSTALLATION
.
.
.
.
.
.
.....
.
.
.
.
.
.
.
.....
.
230-5
Back-up
light
switch,
replacing
.
.
.
...
.
.
.
.
.
.
230-2
Transmission,
removing
and
installing
...
.
.
.
.
230-6
_
Selector
shaft
sea¡,
replacing
(transmission
installed)
.
.
.
.
.
.
.
.
.
.
.
...
.
.
230-3
TAB
a
.
Manual
Transmission
Gear
Ratios
.
.
.
.........
.230-1
GENERAL
TRANSMISSION
FLUID
SERVICE
This
repair
group
covers
external
transmission
service,
in-
The
manual
transmissions
installed
in
the
E36
models
are
cluding
removal
and
installation
of
thetransmission
unit
.
Inter-
normally
filled
with
automatic
transmission
fluid
(ATF),
al-
nal
transmission
repair
is
not
covered
.
Special
press
tools
and
though
alternative
lubricants
may
have
beenused
from
the
procedures
are
required
to
disassemble
and
service
the
inter-
factory,
depending
on
transmission
type
and
model
year
.
For
nal
geartrain
.
example,
transmissions
fitted
to
the
M3
models
are
normally
filled
with
a
"lifetime"
manual
transmission
fluid
(BMW
MTF
Manual
transmissions
used
are
based
on
engine
applica-
LT-1)
and
do
not
require
periodic
fluid
changes
.
tion
.
Consult
200
Transmission-General
for
transmission
application
information
.
Table
a
lists
gear
ratio
specifications
.
NOTE-
The
transmission
lubricant
type
can
be
found
ona
label
NOTE-
on
the
sideof
the
transmission
.
Consult
an
authorized
Do
not
rely
on
forged
casting
numbers
for
transmission
BMW
dealer
for
altemate
fluid
use
and
the
most-up-to-
code
identification
.
date
information
regarding
transmission
operating
fluids
.
Tablea
.
Manual
Transmission
Gear
Ratios
Transmission
1
Getrag
S5D
200
G
1
Getrag
SSD
250
G
1
ZF
S5D
310
Z
1
ZF
S5D
320
Z
Gear
Ratios
:
1st
4
.23
4
.23
4
.20
4
.20
2nd
2
.52
2
.52
2
.49
2
.49
3rd
1
.66
1
.66
1
.66
1
.664th
1
.22
1
.22
1
.24
1
.24
5th
1
.00
1
.00
1
.00
1
.00
reverse
4
.04
4
.04
3
.89
3
.89
TRANSMISSION
FLUID
SERVICE
Page 226 of 759
230-
6
MANUAL
TRANSMISSION
Transmission,
removing
and
installing
1
.
Disconnect
negative
(-)
cable
from
battery
.
CAUTION-
Prior
to
disconnecting
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
this
manual
onpage
viii
.
2
.
Insta¡¡
enginesupportacrossengine
bay
.
Raise
engine
so
that
weight
of
engine
ís
supported
.
See
Fig
.
10
.
Fig
.
10
.
Engine
support
equipment
used
to
support
engine
from
above
before
removing
transmission
.
3
.
Raise
vehicle
to
gain
access
to
underside
of
car
.
4
.
Support
transmission
with
transmission
jack
.
lf
applica-
ble,
remove
reinforcing
cross
brace
from
belowen-
gine/transmission
.
5
.
Disconnect
harnesscon
nector
from
reverse
light
switch
on
transmission
.
6
.
Remove
completeexhaustsystem
and
heat
shield
.
See
180
Exhaust
System
.
NOTE-
Disconnect
oxygensensor
hamess
connector(s)be-
fore
lowering
exhaust
system
.
7
.
Remove
driveshaft
.
See260
Driveshaft
.
8
.
Disconnect
shift
rod
from
transmission
selectorshaft
.
See
Fig
.
11
.
9
.
Disconnect
shift
console
fromtop
of
transmission
.
See
250
Gearshift
Linkage
.
TRANSMISSION
REMOVAL
AND
INSTALLATION
Washers
Shift
Shift
rod
rod
retaining
clip
0
0
,
Fig
.
11
.
Shift
lever
to
transmission
connection
.
Shift
console
0012024
10
.
Unbolt
clutch
slave
cylinder
from
sideof
transmission
.
Do
not
disconnect
fluid
hose
.
Suspend
slavecylinder
from
chassis
using
stiff
wire
.
CAUTION-
Do
not
operate
clutch
pedal
with
slave
cylinder
re-
moved
from
transmission
.
11
.
Support
transmission
from
below
with
jack
.
Remove
rear
support
crossmember
from
transmission
.
See
Fig
.
12
.
Fig
.
12
.
Rear
transmission
crossmember
(arrow)
.
12
.
Lower
transmission/engine
assembly
until
it
rests
on
front
suspension
crossmember
.
CAUTION-
Tilting
the
engine
to
lower
thetransmission
can
lead
to
damage
to
various
componente
due
to
lackof
clearance
at
rear
of
engine
-On
cars
with
AST
remove
throttle
body
before
tilt-
ing
engine
.
-Remove
brace
fluid
reservoir
if
necessary
.
0013135
Page 229 of 759
AUTOMATIC
TRANSMISSION
240-1
240
Automatic
Transmission
GENERAL
.....
.
.
.
.
.
.
.
.
.
.
.
.
.
.........
.
240-1
TRANSMISSION
REMOVAL
AND
INSTALLATION
..................
.
.
.
.
.240-4
TRANSMISSION
SERVICE
.
.
.
.
.
.......
.
240-1
Transmission,
removing
and
installing
....
.
.
.240-4
ATF
leve¡,
checking
..
.
.
.
.
.
.
.
.
.
..........
240-1
ATF,
draining
and
filling
.
.
.
.
.
.
.
..........
240-2
TABLE
a
.
Automatic
Transmission
Gear
Ratios
.......
..
.
.
240-1
GENERAL
TRANSMISSION
SERVICE
lo
Automatic
transmissions
are
identified
by
code
letters
ATF
leve¡,
checking
foundon
a
data
plate
located
on
the
sideof
thetransmission
case,
behind
the
manual
valve
lever
.
See
200Transmis-
The
automatic
transmissions
installed
in
the
E36
models
sion-General
for
application
information
.
Forgear
ratio
spec-
are
normally
filled
with
Dexron
III
automatic
transmission
fluid
ifications,
see
Table
a
.
(ATF),
although
alternative
fluids
have
been
installed
from
the
factory,
depending
on
transmission
type
and
model
year
.
CAUTION-
Some
transmíssions
are
filled
with
a
special
BMW
"lifetime"
ATF
does
not
circulate
unless
the
engine
is
run-
automatic
transmission
fluid,
which
does
not
require
periodic
ning
.
When
towing
an
automafic
transmission
ve-
fluid
changes
.
hicle,
usea
flat-bed
truck
or
ralse
the
rear
wheels
off
the
ground
.
CAUTION-
Mixing
different
types
of
transmission
fluids
will
The
electronic
transmission
control
module
(TCM)
monitors
lead
to
transmission
failure
.
transmissionoperation
for
faults
and
alerts
the
driver
by
illumi-
nating
the
transmission
fault
indicator
on
the
instrument
pan-
el
.
On-board
diagnostic
codes
stored
in
the
TCM
mustbe
NOTE-
downloaded
and
interpreted
by
trained
technicians
using
spe-
The
transmission
lubricant
instafed
can
be
foundona
cial
BMW
diagnostic
equipment
.
type
plate
on
the
side
of
the
transmission
.
In
addition,
a
sticker
may
be
located
on
the
fluid
sump
indicatingthe
typeof
transmission
lubricant
used
.
Ifin
doubt,
con
NOTE-
sult
an
authorized
BMW
dealer
for
altemate
fluid
use
Internal
repairs
to
the
automatic
transmission
require
and
current
information
regardingtransmission
operat-
special
service
equipment
and
knowledge
.
If
it
is
deter-
ing
fluids
.
mined
thatinterna¡
service
is
required,
consult
en
au-
thorízedBMWdealerabouta
factoryreconditioned
unit
The
transmission
is
not
equipped
with
a
dipstick
.
Checking
or
a
transmission
rebuild
.
the
ATF
leve¡
requires
measuring
and
maintaining
a
specified
ATF
temperature
during
the
checking
procedure
.
The
check-
ing
temperature
is
not
fully
warm
orcold
(the
ATF
sump
should
be
approximately
warm
to
the
touch)
.
Table
a
.
Automatic
Transmission
Gear
Ratios
Transmission
MS
310R
(THM-R1)
MS
310R
(THM-Rl)
MS
310Z(5HP
18)
I
MS
270R
(THM-R1)
(1992-1993)(1993-on)
Gear
ratios
:
1st
2
.40
2
.86
3
.67
2
.86
2nd
1
.47
1
.62
2
.00
1
.62
3rd
1
.00
1
.00
1.41
1
.00
4th
0
.72
0
.72
1
.00
0
.72
5th
-
-
0
.74
-
Reverse
2
.00
2
.00
4
.10
2
.00
TRANSMISSIONSERVICE
Page 230 of 759
240-2
AUTOMATIC
TRANSMISSION
WARNING
-
If
the
appropriate
temperature
measuring
equip-
ment
is
not
available,
ATF
leve¡
checking
shouldbe
left
to
an
authorized
BMW
dealer
The
checking
pro-
cedure
should
be
done
on
a
lift
with
the
engine
run-
ning
in
neutral
.
In
addition,
the
transmission
fluid
temperature
must
be
maintained
within
a
narrow
range
duringthe
checking
procedure
.
1
.
Place
vehicle
on
a
lift
.
WARNING
-
To
lift
the
vehicle
safely,
see
010
Fundamentals
for
the
Do-it-Yourself
Owner
.
2
.
Warm
up
drivetrain
by
running
engine
until
ATF
reach-
es
specified
temperature
.
Apply
brake
and,
while
idling
engine,
shift
through
all
gears
severa¡
times
.
Turn
en-
gine
off
.
ATF
Level
Checking
"
Fluid
temperature
..
...........
30-55°C
(86-131°F)
3
.
Remove
ATF
fill
plug
.
Place
transmission
in
neutral
and
ATF,draining
and
filling
restart
engine
.
See
Fig
.
1
or
Fig
.
2
.
Fig
.
1
.
ATF
fill
plug
(A)
on
MS
270R/A4S310R
transmissions
.
4
.
With
ATF
at
specified
temperature,
add
(luid
until
it
spilis
from
fill
hole
.
WARNING
-
HotATFcan
scald
.
Weareye
protection
and
protec-
tive
clothing
and
gloves
duringthe
check
.
If
thetransmission
was
overfilled,
hot
ATF
will
spill
from
the
filler
hole
when
the
fill
plug
is
removed
.
5
.
Reinstall
fill
plug
using
new
sealing
ring
.
TRANSMISSION
SERVICE
011743
0011742
Fig
.
2
.
ATF
drain
plug
(A)
and
fill
plug
(B)
on
A5S
310Z
transmission
.
Tightening
Torques
"
ATF
fill
plug
to
ATF
sump
MS
270R/A4S
31
OR
.............
33
Nm
(24
ft-Ib)
MS
310Z
(M30
plug)
............
100
Nm
(74
ft-Ib)
The
procedure
given
here
includes
removal
and
installation
of
the
ATF
(luid
strainer
(filter)
.
1
.
Remove
drain
plug
and
drain
fluidinto
container
.
See
Fig
.
3
or
Fig
.
2
given
earlier
.
0~
0
/\1--Z
.IZ
~
~
A
~
"o
15/
Fig
.
3
.
ATF
drain
plug
(A)
on
A4S
270R/A4S
310R
.
WARNING
-
The
ATF
must
not
be
hot
when
draining
.
Do
not
drain
the
ATF
if
the
engineandlor
transmission
Is
hot
.
Hot
ATF
can
scald
.
Wear
eye
protection,
pro-
tective
clothing
and
gloves
.
0011595
Page 234 of 759
240-
6
AUTOMATIC
TRANSMISSION
14
.
Remove
transmission
by
pulling
back
and
down
.
Lower
jack
to
allow
transmission
to
clear
vehicle
.
Tightening
Torques
"
ATF
drain
plug
to
ATF
sump
CA
UTION-
MS
270R/A4S
310R
....
..
....
.
..
25
Nm
(18
ft-Ib)
Do
not
allow
the
torque
converter
to
fati
off
the
ASS
310Z(M10
plug)
..
..
..
.
.
..
.
..
16
Nm
(12
ft-Ib)
transmission
inputshaft
.
"
ATF
fill
plug
to
ATF
sump
MS
270R/A4S
310R
..
..
....
..
..
.
33
Nm
(24
ft-Ib)
15
.
Installation
is
reverse
of
removal,
noting
the
following
:
MS
310Z(M30
plug)
......
.
.
..
.
.
100
Nm
(74
ft-Ib)
"Blowoutofcoolerlineswithlow-pressurecompressed
"
ATF
cooler
lines
(A4S
270R/A4S
310R)
air
and
flush
coolerwith
clean
ATF
twice
before
reat-
Coupling
nuts
............
.
.
..
..
.
20
Nm
(15
ft-Ib)
taching
lines
to
transmission
.
Hollow
bolts
.........
.
.....
..
..
.
37
Nm
(28
ft-Ib)
"
Reinforcing
cross
brace
CAUTION-
to
chassis
(M10)
.............
.
..
.
42
Nm
(31
ft-Ib)
"
Wear
safety
glasses
when
working
with
com-
"
Torque
converter
pressedair
.
to
driveplate
(M10)
.........
..
.
..
45
Nm
(33
ft-Ib)
"
Transmissionsupport
crossmember
to
chassis
"
Do
not
reuse
ATF
after
flushing
.
M8
......................
22-24
Nm
(16-17
ft-1b)
M10
................
.
....
..
.
..
42
Nm
(31
ft-Ib)
"
Install
new
sealing
washers
on
hollow
bolts
.
"
Transmissíon
to
engine
(Torx-head
with
washer)
"
Insta¡¡
new
O-rings
on
transmission
cooler
lines,
where
M8
......................
..
.
..
21
Nm
(15
ft-Ib)
applicable
.
M10
.....................
..
..
.
42
Nm
(31
ft-Ib)
"
Inspect
driveplate
for
cracks
or
elongatedholes
.
Re-
M12
................
.
....
..
.
..
72
Nm
(53ft-Ib)
place
if
necessary
.
"
Check
to
be
sure
torque
converter
is
seated
correctly
in
transmission
during
final
installation
.
"
When
mounting
transmission
to
engine,
the
three
mounting
tabs
on
torque
converter
must
be
aligned
with
indentations
on
driveplate
.
Use
an
alignment
dowel
to
line
up
bolt
holes,
if
necessary
.
"
Fill
transmission
with
clean
ATF
until
oil
leve¡
is
even
with
fill
hole
.
Then
check
fluid
leve¡
as
described
ear-
lier
.
"
Adjust
gearshift
mechanism
.
See
250
Gearshift
link-
age
.
NOTE-
Torx-head
mounting
bolts
shouldalwaysbe
used
with
washers
to
prevent
difficult
removal
.
TRANSMISSION
REMOVAL
AND
INSTALLATION
Page 235 of 759
GENERAL
.
.
.
.
.
.
.
.
.
................
.
.
.
250-1
AUTOMATIC
TRANSMISSION
GEARSHIFT
...
.
.........
.
.
.
.
.
.
.
.
.
.
.
.
.
.
250-3
MANUAL
TRANSMISSION
Gearshift
mechanism,
adjusting
GEARSHIFT
.
.
.
.
.
.
.
.....
.
..........
.
.
.
250-1
(automatictransmission)
..
.
.
.
.
.
.
.
.
.
...
.
.
250-3
Gearshift
lever,
removing
Gear
position/neutral
safety
switch,
replacing
(manual
transmission)
.
.
.
.
...
.
.
.
.......
250-1
(automatic
transmission)
..
.
.
.
.........
.
.
250-4
Gearshift
lever,
installing
Automatic
shiftlock,
checking
function
(manual
transmission)
.
.
.
.
.
.
.
.
.
.
.......
250-2
(automatic
transmission)
..
..
...
.
.
.
....
..
250-5
Shiftinterlock,
checking
function
(automatic
transmission)
.......
.
.
.
.....
.250-6
GENERAL
This
repair
group
covers
transmission
gearshift
and
linkage
service
.
Special
service
tools
are
required
for
some
of
the
proce-
dures
given
here
.
To
gain
access
to
the
complete
gearshift
mechanism
ít
is
necessary
to
remove
the
exhaust
system
and
the
driveshaft
as
described
in
180
Exhaust
System
and260
Driveshaft
.
MANUAL
TRANSMISSION
GEARSHIFT
Gearshift
lever,
removing
(manual
transmission)
The
manual
transmission
gearshift
linkage
is
shown
in
Fig
.1
.
Use
thisillustration
asaguide
when
removing
and
installing
the
linkage
.
1
.
Pull
straight
upon
shift
knob
lo
remove
it
from
shift
lever
.
NOTE
-
Removal
of
the
shift
knob
will
require
about
90
lbs
.
of
force
.
2
.
Pry
upon
rear
of
shift
boot
tounclip,
then
remove
boot
from
front
retainers
.
3
.
Raise
vehicle
togain
access
to
underside
of
vehicle
.
WARNING
-
Make
sure
thecar
is
stable
and
well
supported
at
afl
times
.
Use
a
professional
automotive
lift
orjackstands
designed
for
the
purpose
.
A
floor
jack
is
not
adequate
support
.
250
Gearshift
Linkage
GEARSHIFT
LINKAGE
250-1
Fig
.1
.
Manual
transmission
gearshift
linkage
.
4
.
Disconnect
oxygen
sensorharness
connectors
.
Re-
move
completeexhaust
system
.
See
180
Exhaust
System
.
MANUAL
TRANSMISSION
GEARSHIFT