Valve BMW 525i 2001 E39 Workshop Manual

Downloaded from www.Manualslib.com manuals search engine
130-62
Fuel Injection
Bosch M5.2.1
ECM pin assignments
(M62 from 911 997 to 911 998)
Table e. Bosch 5.2.1 ECM pin assignments
i I I
5 1 I Not used
I
I I
Note
I I I
7 lln~ut l~erminal 30 voltage supply I Fuse
F4
Description
Pin
Ground point right-hand drive
Ground connector
X6460
I I I
Signal
Connector
X60001
Ground 4 1
2
3 Ground
Ground point right-hand drive
Ground connector
X6460 6
8
9 1
2
3
4
5
Not used
Not used
Not used
-
6
7
8
9
10 11
12
Ground
Input
Connector
X60002
Output Input Input Output
Input Output
Grniind
. -
13
14
15
Ground
- .- -
Output
Ground
Ground
Ground
Ground
16
17
18
19
20
21 22
23
.
Terminal 87
Not used
Oxygen sensor heater
slgnal
Not used
CAN-Bus low
CAN-BUS high
Ground
Output Input
ln~ut
Fuse F1
Heater oxygen sensor II behind cataiytic converter
Back up light switch
Transmission control module (AGS)
Transmission control module
(AGS)
Ground connector X6480
Not used
Oxygen sensor heater signal
Oxygen sensor heater ground
Oxygen sensor heater ground
Oxygen sensor heater ground
Oxygen sensor heater ground
Not used
Input
Input
Output
Output
Output Heater oxygen sensor
I behind catalytic converter
Heater oxygen sensor
II behind catalytic converter
Heater oxygen sensor
1 in front of catalytic converter
Heater oxygen sensor
II in front of catalytic converter
Heater oxygen sensor I behind catalytic converter
Oxygen sensor heater ground
Oxygen sensor heater ground
Oxvqen sensor heater ground Heater oxygen sensor
iI in front
of catalytic converter
Heater oxygen sensor
II behind catalytic converter
Heater oxygen sensor
1 in front of catalytic converter . -
Oxygen sensor heater ground
Oxygen sensor heater ground
Signal, running losses
Oxygen sensor iieater ground
Not used
Not used
Not used
Terminal
85 control
Heater oxygen sensor II in front of catalytic converter
Heater oxygen sensor
I behind catalytic converter
Fuel changeover
(312 way valve) circuit
Heater oxygen sensor 1 in front of catalytic converter
Engine control module relay

Downloaded from www.Manualslib.com manuals search engine
Fuel lnjection
Table e. Bosch 5.2.1 ECM pin assignments
Pin
Isignal 1 Description 1 Note
Connector
X60003
1
2
3
4
5
6
7 8
9 10
11
12
13
14
15
16
17
18
19
20
21
ate alr empe
Output
Output
Output
Ground
Ground
Output
Output Input
Input
Input
Ground
22
23
24
25
26
27
28
29
30
Injection signal
Injection signal
Signal, evaporative emission valve
Not used
Not used
Ground for electronic components
Not used
Not used
Hot film mass air flow sensor ground
Throttle position sensor voltage supply
Signal, engine coolant temperature sensor
Hot
film mass air flow sensor signal
Throttle position sensor slider voltage
Shield, throttle potentiometer (DK) Not used
Injection signal
Injection signal
Not used
Not used
Input
Input
Input
Ground
Output
Output Evaporative emission
valve
Ground point right-hand drive
Ground connector
X6460
Hot film mass air flow sensor
Throttle position sensor
Signal, secondary air injection pump valve
Terminal
30 voltage supply
Alternator
D+ (terminal 61) signal
injection signal
Injection
signal
Not used
Not used
Not used
Not used
Camshaft position sensor signal
Ground Dual temperature switch
Hot film mass air flow sensor
Throttle position sensor
Throttle position sensor
Cylinder
8 fuel injection valve
Cylinder
5 fuel injection valve
Secondary air injection pump
valve
Starter
Alternator (generator)
Cylinder
7 fuel injection valve
Cylinder 6 fuel injection valve
Camshaft position sensor (Hall effect) Dual temperature
switch

Downloaded from www.Manualslib.com manuals search engine
-
Fuel Injection
Table e. Bosch 5.2.1 ECM pin assignments
Pin
I~iqnal 1 Description 1 Note
I I I
46 llnput ICrankshaft position sensor Icrankshaft positionlrpm sensor
38
39
40
41
42
43
44
45 Ground Input
Output
Output
Output
Output
Ground
47
48
49
50
51
Not used
I Not used
52
Shield, knock sensor
Oil level
- thermal
Injection signal
injection signal
Idle speed control - opening winding
Idle speed control - closing winding
Not used
Ground
Ground
-- Ground Input
Ground
Ground Not used Knock sensor
Oil level sensor
Cylinder
4 fuel injector
valve
Cylinder
1 fuel injector valve
Idle speed control valve
Idle speed control valve
Shield, crankshaft sensor
5
6
7
12 Not used
Ground
Intake air temperature sensor
Connector
X60004
8
9 10
11
14 1 1 Not used I
Shield, knock sensor
Shield, sensor
I
Shield, sensor 3
Shield, itnock sensor
Input
- Knoclc sensor
Knock sensor
Knock sensor
Knock sensor
Instrument cluster
Output
2 llnput l~erminal 30 voltage supply /Megrated instrument cluster control module (IKE)
Alt. charge indicator signal, terminal 61 1
Not used
Start signal terminal
50
Not used
15
16
17
18
Output
Ignition switch
Not used
Not used
Activation of relay for fuel pump
Not used
19
Fuel pump relay
Output Not used
I I I 20 loutput ICARB signal /Data link connector
Not
used
Not used
Engine speed signal output (TD)
Not used
Light module
21
Cruise control module (Tempomat)
22 llnput I Right rear wheel speed signal /ABS/ASC or ABSIDSC control module
Oulput
Washer
fluid level,
brake fluid level

Downloaded from www.Manualslib.com manuals search engine
130-68
Fuel Injection
0
4 The ME 7.2 uses a non-return fuel rail. The fuel pressure reg-
ulator is integrated into the fuel filter.
I iY.,lii,in
4 The M62 TU engine uses a continuously variable VANOS
system at each intake camshaft. This system enhances en-
gine performance and reduces tailpipe emissions. Both cam-
shafts are adjusted simultaneously within
20" (maximum) of
the camshafts rotational axis. This equates to a maximum
span of
40°crankshaft rotation.
regulalor from luel pump
NOTE-
The fuel filter is available as a replacement part without the
fuel pressure regulator. When replacing the fuel filter, trans-
fer the fuel pressure regulator from the old
filter to the new fil-
ter.
Engine idle speed control is a function of the EDK. The M62
TU engine does not use a separate idle control valve.
Mmn CON,ROL
EML
< The M62 TU engine uses an electrically controlled throttle
valve called EDK. The throttle plate is positioned by a DC
gear reduction motor based on inputs signals to the ECM
from the pedal position sensor (PWG).
When the accelerator pedal is moved, the PWG provides a
change in the monitored signals. The ME
7.2 control module
compares the input signal to a programmed map and appro-
priately activates the EDK motor via proportional pulse width
modulated control signals. The control module self-checks its
activation of the EDK motor via the EDK feedbaclc
potentiom-
eters.

Downloaded from www.Manualslib.com manuals search engine
130-74
I Fuel Injection
Evaporative system pressure leak
diagnosis, overview
The M62 TU engine is equipped wlth an evaporative fuel sys-
tem pressure leak diagnosis system. The main component of
this system is the leakdiagnosis pump (LDP). The function of
the LDP is to pressurize the fuel tank and the evaporative
emission system for the purpose of detecting leaks.
This system iscapable of detecting a
lealcas small as0.5 mm.
The LDP, located in the left rear wheel housing, contains the
following:
Vacuum chamber. Pneumatic pump chamber
DME activated vacuum solenoid
Reed switch (provides switched voltage
feedback signal to
DME).
The vacuum supply line is in the wiring harness from the en-
gine compartment and runs down the driver's side of the vehi-
cle.
The canister vent valve is
~ntegrated into the LDP, which IS
electrically controlled by the ECM. The canister vent valve is
opened to provide fresh air entry into the fuel system only dur-
ing purge operation.
- Purge operation characteristics:
Off idle through full throttle: purge valve opened by pulse
width modulated (PWM) control of the ECM. PWM duty cy-
cle varies by engine operating conditions
(e.g. warm idle,
purge valve opened slightly; cold
idleldecel with engine
temp
< 67" C. purge valve always closed).

Downloaded from www.Manualslib.com manuals search engine
130-75
Fuel Injection
Secondary air injection, overview
The secondary air system pumps ambient air into the exhaust
stream afteracoid engine start to reduce the warm-up time of
the catalytic converters and to reduces HC and CO emis-
sions. The ME
7.2 ECM controls and monitors the secondary
air injection system. The secondary air pump operates at a
starttemperature of between 10°C
(50°F) and 40°C (104°F).
and continues to operate for a maximum of
2 minutes at idle
speed.
The electric air pump draws in ambient air and supplies it to
the
checlc valve. The vacuum vent valve (solenoid) switches
vacuum to open the
checlc valve when activated by the ECM.
Once opened, the checlc
valve allows air to be pumped into
the exhaust stream.
4 The secondary air injection system consists of the following
components:
1. Secondary air pump relay
2. Oxygen sensors
3. Catalytic converters
4. Electric air pump
5. Non-return valve
6. Vacuum vent valve

Downloaded from www.Manualslib.com manuals search engine
Fuel lnjection
I 1- I
4 /output l~em~erature signal. E-box fan I E-box fan
Connector
X60002 (continued)
14
15
16
17
18
19
20
21
22
23
24
5
6
7
8
9
10
11
12
13
14
15
16
Input
Input
Input
Input
Ground
Output Heated
oxygen sensor signal
Heated oxygen sensor signal
Heated oxygen sensor signal
Heated oxygen sensor signal
Not used
Heated oxygen sensor, heater ground
Not used
Not used
Not used
Terminal 85 control
Not used Heated oxygen sensor
II behind catalytic converter
Heated oxygen sensor
I in front of catalytic converter
Heated oxygen sensor
I1 in front of catalytic converter
Heated oxygen sensor
I behind catalytic converter
Heated oxygen sensor I in front of catalytic converter
Engine control module relay
Connector
X60003
Ground
Output Input
Ground
Output
Input
Input
Output
Output
Input
Pin 1
2
3
Not used
Ground for electronic components
Voltage supply for hot
film mass air flow sensor
Signal EDK (electric throttle actuator) Hot film mass air flow sensor, ground
Electric throttle actuator
Not used
Voltage signal, terminal 30h
Alternator
D+ (terminal 61) signal
Injection signal
Injection signal
VANOS valve, signal
Type
Output
Output
Output
Ground connector
X6460
Hot film mass air flow sensor
Electric throttle actuator
Hot film mass air flow sensor
Electric throttle actuator, voltage supply
Starter
Alternator (generator)
Cylinder
7 fuel injection valve
Cylinder 6 fuel injection valve
VANOS valve, cylinder
5-8
Descriptionlfunction
Injection signal
Injection signal
Signal evaporative emission valve Notes
Cylinder 2 fuel injector valve
Cylinder 3 fuel injector valve
Evaporative emission valve

Downloaded from www.Manualslib.com manuals search engine
I Fuel Injection
Connector X60003 (continued) Electric throttle actuator
25
- 27 28
29
30
31
32
33
I I I
36 jlnput I Knoclc sensor 2, signal 1 Knock sensor
I I I
Input
26
Output
Output
input
Output
Input
I ' I . I
43 1 ln~ut I Electric throttle actuator, signal (Electric throttle actuator
Ground, electric throttle actuator
1 Not
used
Hot film mass air flow sensor
34
- 37
38
39
40
41
42
injection signal
Injection
signal
VANOS valve, signal
Not used
Thermostat characteristic map, signal
Crankshaft position sensor, signal
Not used
35 l~round I~nock sensor, shield 1 ~nock sensor
Cylinder
8 fuel injection valve
Cylinder
5 fuel injection valve
VANOS valve, cylinders
1-4
Characteristic map
Crankshaft positionlrpm sensor
input
input
Ground
Input
Output
Output
Innut
Hot film mass air flow sensor, signal
I
44
45 46
47
48
49
50
51
52
Connector )(GO004
Knock sensor 4, signal
Knock sensor, shield
Oil
level (thermal)
Injection, signal
Injection, signal
Electric throttle actuator, signal
Not used
Ground
Crankshaft position sensor, signal
Not used
Knoclc sensor, shield
Knock sensor
1, signal
Knock sensor
3, signal
Knock sensor, shield
Secondary air injection pump valve, signal
'
Ground
Input
Ground
input Input
Ground
Input
I' I ... I . ~
Knock sensor
Knocic sensor
Oil level sensor
Cylinder
4 fuel injection valve
Cylinder
1 fuel injection valve
Electric throttle actuator
Crankshaft sensor shield
Crankshaft
positionlrprn sensor
Knock sensor
Knock sensor
Knock sensor
Knock sensor
Secondary air injection pump valve
Notes
Instrument cluster
Integrated instrument cluster control
Secondary air injection pump
relay
Pin
1
2
3
Electric (auxiliary) cooling fan 4
Type
Output
Output
Outout
Descriptionlsignal type
Charge indicator signal (terminal
61)
Voltage signal, terminal 30h
Secondam air pump relay, activation
Input
5
Signal, electric (auxiliary) cooling fan, signal
I~ot used

Downloaded from www.Manualslib.com manuals search engine
160 Fuel Tank and Fuel Pump
General ........................... .I6 0.2
Special tools ........................ .I6 0.2
Fuel pump ......................... .I6 0.3
Fuel tank evaporative control system ..... .I6 0.3
Evaporative system troubleshooting ..... .I6 0.4
Warnings and cautions ................ .I6 0.5
Fuel System Troubleshooting ...... .I6 0.6
Fuel pump fuse and relay .............. .I6 0.6
Operating fuel pump for tests ........... .I6 0.6
Fuel pump electrical circuit, testing ...... .I6 0.7
Fuel pump power consumption, testing ... .I6 0.9
Fuel pressure gauge, installing
(6-cylinder models)
................. .I6 0.1 0
Fuel pressure gauge, installing
(V-8 models) ....................... .I6 0.1 1
Fuel delivery, testing ................ .I6 0.12
Fuel Pump and Fuel Level Sender . . 160-15
Fuel level sender (right side) and
fuel pump. removing and installing
...... 160-15
Fuel level sender (left side).
removing and installing
............... 160-17
Siphon pump. removing and installing .... 160-1 9
Fuel Tank and Fuel Lines .......... 160-20
Fuel tank. draining ................... 160-20
Fuel tank. removing and installing ....... 160-21
Fuel expansion tank. removing
and installing
....................... 160-23
Activated carbon canister I fuel tank
leak detection unit
(LDP or DMTL).
removing and installing ............... 160-24
Running losses (312-way) valve.
removing and installing
............... 160-24

Downloaded from www.Manualslib.com manuals search engine
This repair group covers service information specifically for the fuel supply system. Information on the fuel injection sys-
tem is covered in
130 Fuel Injection.
In the descriptions and procedures given below, engine and
engine management (DME) systems are referred to by man-
ufacturer code. If necessary, see
100 Engine-General for
model year, engine code, and DME applications.
NOTE-
Fuel filter replacement is covered in 020 Maintenance,
Special tools
Some of the procedures in this group require the use of
special tools.
I( Fuel line clamp 13 3 010 (Tool No. BMW 13 3 01 0)
4 Fuel pressure gauge T-fitting with shut-off valve
(Tool No. BMW 13
5 220)