towing BMW 540I SEDAN 2003 Owners Manual

Contents

Operation, maintenance
Owner service procedures

Special operating instructions:

Break-in procedures132
Driving notes133
Antilock Brake System133
Brake system134

Wheels and tires:

Tire inflation pressure135
Tire condition135
Tire replacement136
Wheel and tire
combinations137
Special characteristics of winter
tires138
Snow chains138

Under the hood:

Hood139
Engine compartment
essentials140
Washer fluids141
Engine oil142
Coolant144
Brake fluid145

Maintenance:

The BMW Maintenance
System146

Laws and regulations:

Technical modifications147
California Proposition
65 Warning147
OBD interface socket148

Replacement procedures:

Onboard tool kit152
Windshield wiper blades152
Lamps and bulbs153
Changing a wheel158
Battery162
Fuses162

Assistance, giving and
receiving:

Jump-starting164
Towing the vehicle165

74n
Automatic transmission
*
Electronic transmission control
module
If the indicator lamp comes on
and/or if the message "TRANS.
FAILSAFE PROG" appears in
the Check Control
* display panel, this
indicates a malfunction in the transmis-
sion control system.
Bring the vehicle to a stop, select the
"Park" position, apply the parking brake
and switch the engine off (ignition key
position 0). Restart the engine after a
few seconds. If the indicator lamp goes
out again after a few seconds, the
normal transmission functions have
been restored. You may continue to
drive as usual.
If the indicator lamp does not go out,
you can move the selector lever to all
positions. However, the vehicle will now
only drive forward with limited gear
selection.
You should respond by avoiding
extreme engine loads and referring the
problem to the nearest BMW center.
Never perform work in the engine
compartment without first
ensuring that the transmission is in
"Park" or "Neutral" as the vehicle could
otherwise start to move off on its own.<
For jump-starting, towing and tow-
starting, refer to pages 164 and 165.

77n
OverviewControlsMaintenanceRepairsDataIndex
Automatic transmission with Steptronic
*
ATC executes upshifts and downshifts
only when the new gear will provide a
suitable combination of vehicle and
engine speed, i.e., ATC will not execute
downshifts that would cause the engine
to overrev. The gear selected will
appear briefly in the instrument cluster
followed by the current gear.
If you are driving in the manual
mode and wish to accelerate
rapidly from low road speeds (when
passing, for instance), you must shift
down manually or with the "kickdown"
function.<
You can only change from "M/S" to
selector lever positions "P," "R," and
"N" via the "D" position.
Electronic transmission control
module
If the indicator lamp comes on
or the message "TRANS. FAIL-
SAFE PROG" appears in the
Check Control
*, there is a fault in the
transmission system.
Bring the vehicle to a stop. Move the
transmission selector lever to "P."
Engage the parking brake and turn the
engine off (ignition key to position 0).
Wait a few seconds, then start the
engine.
If the indicator lamp goes out after a
few seconds, normal transmission
performance has been restored. You
may continue to drive as usual. If the
indicator lamp does not go out, you can
place the selector lever in all positions.
However, the vehicle will now only drive
forward with limited gear selection.
If this happens, avoid extreme engine
loads and refer the problem to the
nearest BMW center.
Never perform work in the engine
compartment without first
ensuring that the transmission is in
"Park" or "Neutral" as the vehicle could
otherwise start to move off on its own.<
For jump-starting, towing and tow-
starting, refer to pages 164 and 165.

128n
Cargo area Cargo loadingRaise the cargo floorFor access to the compartment under
the floor or to the spare tire, etc.:
>Raise the cargo floor and secure it
with the support rod (arrow)
>Open the quick-release fasteners on
the spare tire cover.392de756
Stowing cargoWhen transporting loads in your BMW:
>Position heavy loads as far forward
as possible Ð directly behind the
backrests or the luggage compart-
ment partition panel Ð and at the
bottom (the illustration shows the
sport wagon)
>Cover sharp edges and corners
>Do not pile objects higher than the
top edge of the backrest
>Pull out the partition net
* (refer to
page 125) and ensure that carried
items cannot pass through the parti-
tion net
>For very heavy loads when the rear
seat is not occupied, secure each
safety belt in the opposite buckle.
392de177
Securing the load>Secure smaller, light pieces with the
retaining straps or a luggage net
*, or
use elastic straps (refer to page 42)
>For large, heavy pieces, visit your
BMW center for load-securing
devices
*. Lashing eyes are provided
at the corners of the luggage com-
partment/cargo area for attaching
these load-securing devices (the
illustration shows the sport wagon)
>Read and comply with the informa-
tion enclosed with the load-securing
devices.
392de178

132n
Break-in proceduresTo ensure that your vehicle provides
maximum economy throughout a long
service life, we request that you
observe the following suggestions.Engine and differentialUp to 1,200 miles (2,000 km):
Drive at varying engine speeds and
road speeds, but do not exceed
4,500 rpm and the following road
speeds during this initial period:
BMW 525i, 530i: 100 mph (160 km/h)
BMW 540i: 106 mph (170 km/h).
Comply with all official speed limits.
Refrain from using full throttle and avoid
pressing the accelerator beyond the
kickdown point.
Once you have driven 1,200 miles
(2,000 km), engine and vehicle speeds
can gradually be increased.
You should also comply with these
break-in procedures if the engine or dif-
ferential is replaced later in the course
of the vehicle service life.
TiresOwing to technical factors associated
with their manufacture, tires do not
achieve their full traction potential until
an initial break-in period has elapsed.
For this reason, you should drive with
extra care during the initial 200 miles
(300 km).
Comply with all official speed limits.
When the vehicle is operated on
wet or slushy roads, a wedge of
water may form between the tire and
the road surface. This phenomenon is
referred to as aquaplaning or hydro-
planing, and can lead to partial or com-
plete loss of traction, vehicle control
and braking effectiveness. Reduce your
speed on wet roads.<
Brake systemApprox. 300 miles (500 km) must
elapse before the brake pads and
rotors achieve the optimal pad-surface
and wear patterns required for trouble-
free operation and long service life later
on.
To break-in the separate parking brake
drums, apply the parking brake lightly
when coasting to a standstill (at a traffic
signal, for instance), provided that
traffic conditions allow you to do so.
To avoid corrosion, repeat this proce-
dure from time to time.
The brake lamps do not come on
when the parking brake is applied.
Vacuum for the brake system servo unit
on your BMW is available only when the
engine is running. When you move the
vehicle with the engine switched off Ð
when towing, for instance Ð substan-
tially higher levels of pedal force will be
required to brake the vehicle.< ClutchThe clutch will also begin to function
optimally after about 300 miles
(500 km). Engage the gears carefully
during the break-in period.

165n
OverviewControlsMaintenanceRepairsDataIndex
Jump-starting Towing the vehicle7. Start the support vehicle's engine
and let it run at an increased idling
speed for a few minutes. Start the
engine on the vehicle needing the
jump-start, and allow it to run as
usual. If the first start attempt is not
successful, wait a few minutes
before another attempt in order to
allow the discharged battery to
recharge
8. Before disconnecting the jumper
cables let the engines run for a few
minutes
9. Then disconnect the jumper cables
in reverse sequence.
Depending on the cause of the fault,
have the battery recharged by your
BMW center.
Tow fittingThe screw-in tow fitting is stored in the
onboard tool kit; be sure that it remains
in the vehicle at all times. This fitting is
designed for installation in the tow
sockets located at the front and rear of
the vehicle, and is intended for towing
on paved road surfaces only.
It should not be used to pull a vehicle
out of deep snow, mud, sand, etc.
Always observe all applicable towing
laws and regulations.Access to tow socketsFront:
Apply pressure to the arrow symbol on
the cover panel to remove.390de087
Rear:
Apply pressure to the arrow symbol on
the cover panel to remove.
Screw the tow fitting in until it bot-
toms firmly. Failure to screw the
fitting all the way in can cause thread
damage.
Never attach tie-down hooks, chains,
straps, or tow hooks to tie rods, control
arms, or any other part of the vehicle
suspension, as severe damage to these
components will occur, leading to pos-
sible accidents.<
Use only a nylon towing strap to tow
the vehicle, since the inherent resil-
ience of this material helps protect both
vehicles from sudden jerking move-
ments.394de088

166n
Towing the vehicle
The towed vehicle should always
be the lighter of the two vehicles.
If this is not the case, it is no longer
possible to control vehicle response.<
Tow-startingIt is not possible to start the engine of
vehicles equipped with an automatic
transmission by towing or pushing.
For instructions on jump-starting: refer
to page 164.
Never attempt to use your vehicle to
push another vehicle, since damage to
the energy-absorbing bumpers could
result.
Towing a vehicle with automatic
transmission1. Place the selector lever in position N
2. Towing speed:
Max. 45 mph (70 km/h)
3. Towing distance:
Max. 95 miles (150 km)
4. Leave the ignition key in position 1 to
ensure that the brake lamps, turn
signal indicators, horn and wind-
shield wipers remain operative, and
to prevent the steering lock from
engaging
5. Switch on the hazard warning
flashers (observe official regulations).
Find some means of identifying the
vehicle in tow, for instance, place a sign
or warning triangle in the rear window.
Make sure that the ignition key
remains in position 1 even when
the electrical system has failed to pre-
vent the steering lock from engaging.
The steering and brakes are without
power-assist when the engine is off.
This means that increased effort is
required for steering and braking.<
Towing with a commercial
tow truck>Do not tow with sling-type equipment
>Use a wheel-lift or flatbed carrier
>Please comply with applicable towing
laws.
Never allow passengers to ride in
a towed vehicle for any reason.< 380us124

Everything from A to ZElectrical malfunction
doors33
fuel filler door24
luggage compartment
lid38
sliding/tilt sunroof47
tailgate39
Elements of operation,
cockpit14
Emergency release of
luggage compartment lid
from luggage
compartment's interior41
Energy control83
Engine compartment
essentials140
Engine coolant84, 144
Engine oil142
consumption142
disposal143t
level20
pressure19
specifications143t
viscosity ratings143
Engine specifications170
Estimated time of arrival95
Exterior mirrors57, 58
F
Failure messages85t
Filling the washer
reservoir141t
First-aid kit23
Fittings, tow-starting and
towing165t
Flashlight118
Flat tire135, 158t
Fog lamps104
bulb replacement155t
Fold rear-seat backrest121
Follow me home lamps103
Front ashtray119
Front fog lamps104
Front seat adjustment48
Fuel25
gauge83
quality25
specifications25
tank capacity175
Fuel consumption88, 95
average88, 95
indicator83
Fuel filler door24
electrical malfunction24
manual release24
Fuses162
G
Gasoline25
gauge83
quality25
Glass moonroof47
Glove compartment118
Grilles109
Gross vehicle weight173 H
Handbrake70
Hands-free system119
Hazard warning triangle23
Head restraints50
Headlamp covers,
care153t
Headlamp flasher78
Headlamp washer
system141
Heated seats55
Heated steering wheel56
Heating and
ventilation106, 109
Heating while stopped113
Heavy cargo128
Height adjustment
seats50
steering wheel56
Height of vehicle171
High beams21, 104
bulb replacement153t High Performance Synthetic
Oils143
High-mount brake lamp157
Holder for canned
beverages119
Hood139
release139t
Horn14
Hydraulic Braking Assistant,
refer to DBC20
Hydroplaning133, 135
I
Ice warning82
Identification, tires137
Ignition lock68
Immobilizer function96
activating code96
deactivating code96
selecting code96
Imprint4
Indicator and warning
lamps19
Inflation pressure26t
monitoring101
Inflation pressure,
tires26, 135
INSPECTION84
Instrument
cluster15, 16, 17

Everything from A to ZTire Pressure Monitor
(RDC)101
Tire Quality Grading137
Tools152t
Torque170
Tow fittings165t
Towing the vehicle165t
Track171
Traction control system,
refer to ASC+T/DSC
Transmission71, 72, 75
Transmitter key32
Transporting children
safely62
Tread depth, tires135
Trip odometer82
Trunk lid
refer to luggage
compartment lid38
Trunk, refer to luggage
compartment42
Turn signal indicator78
bulb replacement154t
Turning circle171 U
Uniform Tire Quality Grading
(UTQR)137
Universal Transmitter115
Use antifreeze,
radiator144t Used batteries,
disposal162t
Used oils, disposal143t
V
Vacuum cleaner, attach120
Valve caps161
Vehicle Memory67
Vent outlets108, 113
Ventilation106, 108, 113
draft-free108, 113
in the rear108
Viscosity ratings, oils143 W

Warm feet Ð cool
head108, 113
Warning and indicator
lamps19
Warning lamps19t
Warning messages85t
Warning triangle23
Warranty and Service Guide
Booklet (Canadian
models)146
Washer system78
Water on the roads133
Weights173
Wheel and tire
combinations137
Wheel change158t Wheelbase171
Width of vehicle171
Windshield wipers78
blade replacement152t
Winter tires138
Wiper blade
replacement152t
Wiper system78
Work in the engine
compartment139t
X
Xenon lamps154