BMW 545I SEDAN 2004 E60 Workshop Manual

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Driving
Ignition lock
0 Steering locked
The key can only be inserted or removed in
this position.
After removing the key, turn the steering
wheel slightly until it locks.
Vehicles with automatic transmission:
only move the selector lever from
position P with the engine running. To turn
the key back to position 0 or to remove it,
first place the selector lever in position P:
Interlock.<
1 Steering unlocked
A slight steering wheel movement often
makes it easier to turn the key from 0 to 1.
Individual current consumers are ready for
operation.
2 Ignition switched on
All vehicle systems are ready for operation.
3 Start engine
Starting the engine
Do not run the engine in closed
rooms, as otherwise the inhaling of
toxic exhaust gases can cause uncon-
sciousness and death. The exhaust gases
contain carbon monoxide, an odorless and
colorless, but highly toxic gas. Never leave
an unattended vehicle with the engine run-ning, as such a vehicle represents a poten-
tial safety hazard.<
Do not allow the engine to warm up by
leaving it running while the vehicle remains
stationary. Instead, begin to drive immedi-
ately at a moderate engine speed.
When starting the engine, do not press the
accelerator pedal.
Your BMW is equipped with the con-
venience starting feature. Here, it is
sufficient to turn the ignition key only briefly
to position 3 'Start engine' and to let go of it
right away. The system responds by auto-
matically engaging the starter for a certain
period and allowing it to run until the engine
starts, after which it then disengages auto-
matically. The automatic starting mode will
not operate or will be canceled if the bat-
tery voltage is low. The engine can be
started by jump-starting, refer to
page 192.<
Press the accelerator pedal halfway down
when starting if
>the engine fails to start on the first
attempt, for instance, if it is very hot or
cold
>the engine is started at very low tem-
peratures, as of approx. +5 7/Ð156,
at high altitudes over approx. 3,300 ft/
1,000 m.
Avoid frequent starting in quick suc-
cession or repeated start attempts in
which the engine does not start. Otherwise,
the fuel is not burned or inadequately
burned and there is a danger of overheat-
ing and damaging the catalytic converter.<Manual transmission
1.Apply the handbrake
2.Gearshift lever in idle position
3.Press the clutch pedal
4.Start the engine.
Before leaving the vehicle with the
engine running, place the gearshift

Driving
50 lever in idle position and apply the hand-
brake.
Never leave an unattended vehicle with the
engine running, as such a vehicle repre-
sents a potential safety hazard.<
Automatic transmission
1.Press the brake pedal
2.Place the selector lever in position P
or N
3.Start the engine.
To prevent the vehicle from rolling,
always select position P or N and
engage the handbrake before leaving the
vehicle with the engine running.
Never leave an unattended vehicle with the
engine running, as such a vehicle repre-
sents a potential safety hazard.<
Sequential manual transmission
SMG
1.Press the brake pedal
2.Place the selector lever in the idle posi-
tion N
3.Start the engine.
If the engine does not start, engage
the last gear selected, refer to Display
in the instrument cluster, and return the
selector lever to the idle position N.<
Before leaving the vehicle with the
engine running, place the selector
lever in position N and apply the hand-
brake.
Never leave an unattended vehicle with the
engine running, as such a vehicle repre-
sents a potential safety hazard.<
Switching off engine
Do not remove the ignition key while
the vehicle is rolling, as otherwise the
steering wheel lock would engage while
steering.
When leaving the vehicle, always remove
the ignition key and lock the steering.
When parking on downward inclines, apply
the handbrake.<
Manual transmission
Turn the ignition key to position 1 or 0.
Automatic transmission
1.Engage selector-lever position P
2.Turn the ignition key to position 1 or 0.
Sequential manual transmission
SMG
If the selector lever is in position R or in the
sequential mode and you turn the ignition
key to position 1 or 0, the gear remains
engaged automatically.
If the selector lever is in the idle position N
and you turn the ignition key to position 1
or 0, an acoustic signal and the flashing
gear indicator in the display reminds you
that the vehicle is not secured against roll-
ing away.
The warning stops sounding after approx.
9 seconds.
When parking on downward inclines,
apply the handbrake. Engaging a gear
is not sufficient to secure the vehicle from
rolling away under certain circumstances.<
Handbrake
The handbrake is primarily intended to pre-
vent the vehicle from rolling while parked; it
brakes the rear wheels.
Indicator lamp
The indicator lamp lights up with
the handbrake applied, and an
acoustic signal also sounds when
starting off.
Indicator lamp for Canadian mod-
els.
Applying
The lever locks into place automatically;
the indicator lamp in the instrument cluster
lights up in ignition key position 2.

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Releasing
Pull slightly upwards, press the button and
lower the lever.
If exceptional circumstances should
make it necessary to engage the
handbrake while the vehicle is in motion,
do not pull it too strongly. In doing so, con-
tinuously press the button of the handbrake
lever.
Strong application of the handbrake can
lead to overbraking of the rear axle and
associated 'fishtailing' of the vehicle rear
end.
The brake lamps do not light up when the
handbrake is applied.
Vehicles with manual or SMG transmission:
When parking on inclines, apply the hand-
brake, as under certain circumstances
even engaging the first or reverse gear
might not secure the vehicle against mov-
ing.
Vehicles with automatic transmission:
Place selector lever in position P.<
To prevent corrosion and one-sided
braking action, occasionally apply the
handbrake lightly when the vehicle is
slowly coming to a standstill if the traffic
conditions are suitable.<
Manual transmission
While shifting gear in the 5th/6th gear
level, make sure that you press the
gearshift lever to the right to prevent inad-
vertently selecting a gear in the 3rd/4th
gear level. On inclines, do not hold the
vehicle with the clutch; use the handbrake.
Holding with the clutch causes high clutch
wear.<
Reverse gear
Select R only when the vehicle is com-
pletely stopped. When pressing the gear-
shift lever to the left, overcome some resis-
tance.
The backup lamps automatically come on
in ignition key position 2.
Sequential manual
transmission SMG*
The concept
The Sequential manual transmission SMG
is an automated manual transmission in
which an electro-hydraulic system handles
the clutching and gear changes.
You operate the SMG using the selector
lever in the center console and two shift
paddles on the steering wheel.
It provides you with the following functions:
>Sequential mode: manual mode
>Drive mode: automatic mode
>Choice between two drive programs:
Normal, Sport, refer to page 54
>Operating reliability with protection
against incorrect gearshifts

Driving
52 >Automatic upshifts and downshifts in
the Drive mode
>Automatic downshifts with minimum
engine speed
>Kickdown function in the Drive mode
>Acceleration assistant, refer to
page 54.
Selector-lever positions
The current selector-lever position is dis-
played on the center console.
R: Reverse gear
N: Neutral, idle
Position for forward driving with one-touch
functions:
Sequential mode
+: manual upshifts
Ñ: manual downshifts
D: Drive mode.
The SMG is operational in ignition key posi-
tion 2.
Idle is automatically engaged if the
driver's door is opened with the
engine running and neither pedals, shift
paddles nor the selector lever are oper-
ated.
This is signaled by an acoustic signal and
the flashing gear indicator. The gear dis-
play N appears in the instrument cluster.
A driving position can only be selected with
the driver's door closed.
When the vehicle is unlocked, a buzzing
sound in the area of the transmission sig-
nals that the system is ready for opera-
tion.<
Shiftlock
For your safety a driving position can only
be engaged from the selector lever
position N with the vehicle stationary with
the brake pedal depressed.
Observe the following when driving
Start off quickly on slopes. Do not
hold the vehicle on a hill by pressing
the accelerator, but apply the handbrake
instead. Otherwise overheating can occur
in the area of the transmission.<
R Reverse
Select R only when the vehicle is com-
pletely stopped.
N Neutral: idle
Engage prior to every engine start, refer
also to page 50.
Sequential mode
After every engine start, as soon as the
selector lever is brought into a forward gear
position and the brake is pressed, the
sequential mode is activated.
The gear is changed using the shift paddles
or selector lever.
Driving off is also possible in second gear,
e.g. when there is snow on the roadway.
D Drive mode
In the Drive mode, all forward gears are
shifted automatically.
To switch from the sequential to Drive
mode: briefly press the selector lever to the
right towards D.
For rapid acceleration, e.g. overtaking,
press the accelerator pedal as far down as
it will go Ð kickdown.
Kickdown:
The kickdown mode provides maximum
acceleration.
Press the accelerator pedal beyond the
full-throttle resistance point.
To return to the sequential mode: briefly
press the selector lever back to the right

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towards D or change the current gear using
the shift paddles or selector lever.
Gear changes
Using selector lever
>To shift up, briefly press the selector
lever towards +
>To shift down, briefly press towards Ñ.
Using shift paddles on steering
wheel
>To shift up, pull one of the shift paddles
>To shift down, press.
You accelerate from higher gears, e.g.
when overtaking, by shifting down manu-
ally.
In the following situations, the SMG in the
sequential mode assists you:
>Upshifts and downshifts are executed
only when they will result in a plausible
combination of engine and vehicle
speed; thus, for example, a downshift
that would cause the engine to overrev
will not be executed by the system
>When the vehicle is stopped, the trans-
mission automatically downshifts into
first gear
>Shortly before dropping below a gear-
dependent minimum speed, the trans-
mission downshifts automatically even
without your intervention.
Display in the instrument cluster
Gear display
R N 1 2 3 4 5 6
D1 D2 D3 D4 D5 D6
The gear currently selected, the selected
shifting mode and, if applicable, malfunc-
tions are displayed in the instrument clus-
ter.
Malfunctions
Indicator lamp
If the indicator lamp lights up, a
malfunction has occurred in the
transmission system.
While it will remain still possible to move
the selector lever to any desired position,
the transmission will revert to operation in
its default mode with only a limited number
of forward gears.
If this happens, avoid extreme engine loads
and consult the nearest BMW center.
Warning tone
In case of overheating in the area of the
transmission, an acoustic signal indicates
that you should stop or start off quickly if
possible so that the system can cool down
again.
Information on jump-starting and towing
begins on page 192.

Driving
54
Dynamic Driving Control
With Dynamic Driving Control, you can
choose between a standard and a sport
program.
Sport program
>The engine responds more spontane-
ously to accelerator pedal movements
>The steering becomes more direct and
provides even better road contact.
In addition, with SMG and an automatic
transmission:
>The shifting times are shorter
>The engine speed range is used opti-
mally in the Drive mode.
Activating the Sport program
In ignition key position 2.
Press the SPORT button.
The LED in the button lights up.
With an automatic transmission:
Activating the Dynamic Driving Con-
trol activates the Sport program of the
automatic transmission. This makes mov-
ing the selector lever form D to M/S unnec-
essary.<
Deactivating the Sport program
Press the SPORT button again.
The LED in the button goes out.
Acceleration assistant with SMG
The acceleration assistant enables opti-
mized vehicle acceleration at racing car
level on road surfaces with good adhesion.Do not use the acceleration assistant
too often, as otherwise components
will wear prematurely.<
1.Activate the Sport program
2.Press the DSC button, refer to page 79,
for longer than three seconds
3.Press the accelerator pedal down fully Ð
kickdown. The ideal starting-off engine
speed is set.
To maintain driving stability, drive
with the DSC on whenever possible.<
Information on jump-starting and towing
begins on page 192.
Automatic transmission
with Steptronic*
While you can drive as with any conven-
tional automatic transmission, you also
enjoy the option of shifting manually, refer
to page 55.
If you move the selector lever from posi-
tion D to the left into gearshift gate M/S,
this activates the sports-style shift pro-
grams of the automatic transmission. As
soon as you move the selector lever slightly
towards + or Ð, the Steptronic shifts gear
and manual operation is activated. If you
wish to use the automatic function again,
move the selector lever to the right into
position D.
Selector-lever positions
P R N D M/S + Ð
Possible displays
P R N D DS M1 M2 M3 M4 M5 M6

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Changing the selector-lever
positions
An interlock prevents inadvertent gear-
shifts into selector-lever positions R and P.
To cancel the interlock, press the button on
the front of the selector lever knob, refer to
arrow.
Press the brake pedal before shifting
out of P or N; the shift command will
not be executed unless the brake is
applied: Shiftlock.
To prevent the vehicle from creeping after
you select a driving position, maintain pres-
sure on the brake pedal until you are ready
to start.<
To prevent the vehicle from rolling,
always select position P and engage
the handbrake before leaving the vehicle
with the engine running.
Never leave an unattended vehicle with the
engine running, as such a vehicle repre-
sents a potential safety hazard.<
P Parking
Select P only when the vehicle is com-
pletely stopped. The rear wheels are
blocked.
R Reverse
Select R only when the vehicle is com-
pletely stopped.
N Neutral
Select N only if your journey is interrupted
for a long period.
D Drive Ð automatic driving position
Position for normal vehicle operation. All
forward gears are available.Under normal operating conditions, fuel
consumption is lowest when driving in
position D.
Kickdown
A kickdown provides you with maximum
acceleration and the maximum road speed
in position D.
Press the accelerator pedal beyond the
full-throttle resistance point.
M/S manual operation and Sport
program
Shifting from D into M/S activates the Sport
program and this is indicated with D S in the
gear display. This position is recom-
mended if a performance-oriented driving
style is desired.
The first time the selector lever is even
slightly touched, the automatic transmis-
sion shifts from the Sport program into
manual operation.
If you start to move the selector lever
towards +, the transmission shifts
upwards; moving it towards Ð it shifts
downwards. The gear display shows M1
through M6.
Upshifts and downshifts are executed only
when they will result in a plausible combi-
nation of engine and vehicle speed; thus,
for example, a downshift that would cause
the engine to overrev will not be executed
by the system. The selected gear appears
briefly in the instrument cluster, followed by
the current gear.
To obtain maximum acceleration, for
passing maneuvers, etc., during
operation in the manual mode, use the
kickdown or downshift manually.<

Driving
56 Shifting from M/S to the selector-lever
positions P, R and N is only possible by
going through D.
Malfunctions
Indicator lamp
If the indicator lamp lights up, a
malfunction has occurred in the
transmission system.
While it will remain still possible to move
the selector lever to any desired position,
the transmission will revert to operation in
its default mode with only a limited number
of forward gears.
If this happens, avoid extreme engine loads
and consult the nearest BMW center.
Information on jump-starting and towing
begins on page 192.
Turn signal indicators/
headlamp flasher
1High beams: blue indicator lamp
2Headlamp flasher: blue indicator lamp
3Turn signal indicators: the green indica-
tor lamp flashes, accompanied by a
periodic clicking from the turn signal
indicator relay
Using turn signal indicators
Move the lever beyond the resistance
point. It then returns to the center position
when released. Press the lever as far as the
resistance point to switch off the turn signal
indicators. If the flashing indicator lamp and the
clicking from the relay are both faster
than normal, this indicates that one of the
turn signal indicator bulbs is defective.<
Signaling briefly
Press the lever up to but not beyond the
resistance point. It then returns to the cen-
ter position when released.
Triple turn signal activation
Press the lever as far as the resistance
point; the turn signal indicators flash three
times. You can activate or deactivate this
function.
Control Center, for principle details, refer to
page 16:
1.Open the menu
2.Select "Vehicle settings" and press the
controller
3.Select "Lighting" and press the control-
ler
4.Select "Triple turn signal activation" and
press the controller.
is displayed when triple turn signal
is activated.

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Wiper system
1Normal wiper speed: briefly press once.
The system automatically reverts to
operation in the intermittent mode
whenever the vehicle stops.
Fast wiper speed: briefly press twice or
press beyond the resistance point.
The system automatically reverts to
operation in the standard wipe mode
whenever the vehicle stops
2To switch off wipers or for brief wipe
3To activate/deactivate rain sensor
4To clean windshield and headlamps
5To adjust rain sensor sensitivity level
The lever automatically returns to its initial
position when released.
Cleaning the windshield and
headlamps*
The system sprays washer fluid against the
windshield and activates the wipers for a
brief period.
When the vehicle lighting system is
switched on, the headlamps are also
cleaned at regular and appropriate inter-
vals.
Do not use the washers if there is any
danger that the fluid will freeze on the
windshield. If you do so, your vision could
be obscured. To avoid freezing, use a
washer fluid antifreeze, refer to Washer
fluid.
Avoid activating the washer when the
reservoir is empty, as damage to the pump
could result.<
Windshield washer nozzles
The windshield washer nozzles are auto-
matically heated in ignition key position 2.
Rain sensor
The rain sensor controls windshield wipe
operation depending on the amount of rain.
The rain sensor is located on the wind-
shield, directly in front of the interior rear-
view mirror.
Activating the rain sensor
As of ignition key position 1, briefly press
the button. The indicator lamp in the button
lights up. The wipers will always respond
by completing at least one sweep of the
windshield.
Adjusting rain sensor sensitivity level
Turn the serrated dial 5.
Deactivating the rain sensor
Briefly press the button again. The indica-
tor lamp goes out.
The rain sensor is automatically deacti-
vated when you switch off the ignition.
Deactivate the rain sensor when
passing through an automatic car
wash. Failure to do so could result in dam-
age caused by undesired wiper activa-
tion.<
Washer fluid
Washer fluid antifreeze is flammable.
Always keep it well away from sparks
and open flames, and store it in tightly
closed containers well out of the reach of

Driving
58 children. Always observe the instructions
for use provided on the containers.<
Washer fluid reservoir
Capacity: approx. 3.2 US quarts/3 liters for
the windshield washer system or approx.
5.3 US quarts/5 liters in conjunction with
headlamp washer system.
Fill with water and Ð if required Ð with a
washer antifreeze, according to manufac-
turer's recommendations.
In order to keep to the mixture ratio,
mix the washer fluid before filling.<
Cruise control*
The concept
The cruise control is available for use at
speeds of approx. 20 mph/30 km/h and
higher. The vehicle maintains and stores
the speed that you set using the lever
mounted on the steering column.
Do not use the cruise control when
driving on winding roads, in heavy
traffic or in poor road conditions Ð e.g.
snow, rain, ice, loose road surface Ð that do
not permit a constant speed.<
One lever for all functions
1 Maintaining and storing speed,
accelerating
Press the lever up to the resistance point:
The current speed is maintained and
stored. The display 1 in the speedometer
indicates this regulated speed, refer to
page 59. Every time you briefly press the
lever, the vehicle's speed increases by
roughly 1 mph/1 km/h.
Press the lever for longer:
The vehicle accelerates without pressure
on the accelerator pedal. The system main-
tains and stores your current speed as
soon as you release the lever.
Press the lever beyond the resistance
point:
Speed is increased by 5 mph/10 km/h.
The vehicle may accelerate beyond the
regulated speed on steep downhill
stretches where the engine's braking effect
alone may not be sufficient to slow the
vehicle. Speed can drop on uphill grades if
the engine output is insufficient.
2 Maintaining and storing speed,
decelerating
Pull the lever up to the resistance point:
Functions same as 1, only the vehicle
speed is reduced.
3 Interrupting cruise control
With the cruise control active, briefly press
the lever up or down.
In addition, cruise control is interrupted
automatically
>when you apply pressure to the brake
pedal