convertible top BMW M3 1999 E36 Electrical Troubleshooting Manual

BMW NA
ELECTRICAL TROUBLESHOOTING
MANUAL
SERIES 3 – E36 (318i, 323i, 328i, M3, COUPE AND
CONVERTIBLE)
SCHEMATICS MODEL YEAR 1999
0100.0 INDEX
0110.0INTRODUCTION 0140.0 SYMBOLS 0670.0 POWER DISTRIBUTION CHART 0670.1 FUSE CHART
0670.2 POWER DISTRIBUTION
0670.3 FUSE DETAILS
0670.4 GROUND DISTRIBUTION
0670.5DATA LINK
1210.17
ENGINE CONTROL SYSTEM
MS41.1 (6–CYLINDER M52)


1210.20

ENGINE CONTROL SYSTEM
(DME M5.2, 4–CYLINDER M44)
1230.0 CHARGING SYSTEM
1240.0 START
2460.2 ELECTRONIC TRANSMISSION
CONTROL (EGS A4S 270R)

2460.4
ELECTRONIC TRANSMISSION
CONTROL (EGS A5S 310Z)


3234.0

SUPPLEMENTAL RESTRAINT
SYSTEM (AIR BAG)
3450.1 SLIP CONTROL (ABS/ASC)
5116.0 POWER MIRRORS
5120.0ZKE DOOR LOCK HEATING (TSH) 5126.0 ZKE CENTRAL LOCKING (ZV) 5133.1 POWER WINDOWS (FH) 5200.0 POWER SEATS
5203.0 HEATED SEATS


5410.1

POWER TILT/SLIDE SUNROOF
(SHD)
5430.1ELECTRICAL CONVERTIBLE TOP
6100.0
CENTRAL BODY ELECTRONICS
(ZKE IV)
6133.0 HORN


6135.0

DRIVE–AWAY PROTECTION
(EWS II)
6160.1 WIPER/WASHER MODULE (WWM)
6167.1HEADLIGHT WASHER (SRA)
6169.0
WINDSHIELD WASHER JET
HEATERS
6211.0 INSTRUMENT CLUSTER
6213.1 ANALOG CLOCK
6213.2 MULTI–FUNCTION CLOCK
6214.0 ON–BOARD DISPLAY




INDEX








BRAKE FLUID LEVEL SWITCH, B18 6211.0-00. . . . . . . . . . . . . . . . .
BRAKE LIGHT SWITCH, S29 6325.0-00. . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHT SWITCH, S30 6325.0-01. . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHT, LEFT, H24 6325.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHT, RIGHT, H31 6325.0. . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHTS 6325.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE PAD SENSOR, LEFT FRONT, B16 6211.0-01. . . . . . . . . . . .
BRAKE PAD SENSOR, RIGHT REAR, B17 6211.0-01. . . . . . . . . . .
CAMSHAFT POSITION SENSOR
(CYLINDER IDENTIFICATION), B6204 1210.17-06. . . . . . . . . . . . .
CARBON CANISTER VALVE, Y199 1210.17-10. . . . . . . . . . . . . . . . .
CARBON CANISTER VALVE, Y199 1210.20-09. . . . . . . . . . . . . . . . .
CASSETTE BOX LIGHT, E45y 6300.0-00. . . . . . . . . . . . . . . . . . . . . . .
CD CHANGER, N22 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CELLULAR TELEPHONE (PROVISIONS) 6561.0. . . . . . . . . . . . . . .
CENTRAL BODY ELECTRONICS (ZKE IV) 6100.0. . . . . . . . . . . . . .
CENTRAL LOCKING SWITCH, S302 5126.0-02. . . . . . . . . . . . . . . . .
CENTRAL POWER WINDOW SWITCH, S40y 5133.1-02. . . . . . . . .
CHARGING SOCKET, X779 6332.1-01. . . . . . . . . . . . . . . . . . . . . . . . .
CHARGING SYSTEM 1230.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHECK CONTROL MODULE, A4 6581.2. . . . . . . . . . . . . . . . . . . . . . .
CHIME MODULE, H10 6581.2-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CIGAR LIGHTER LIGHT, FRONT, E29 6300.0-01. . . . . . . . . . . . . . . .
CIGAR LIGHTER, FRONT, E28 6332.1-00. . . . . . . . . . . . . . . . . . . . . .
CLUTCH SWITCH, S32 6571.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMBINATION SWITCH, S7 6312.0-00. . . . . . . . . . . . . . . . . . . . . . . .
COMBINATION SWITCH, S7 6313.0-00. . . . . . . . . . . . . . . . . . . . . . . .
COMPONENT LOCATION CHART 7000.0. . . . . . . . . . . . . . . . . . . . . . COMPONENT LOCATION VIEWS 7100.0. . . . . . . . . . . . . . . . . . . . . .
COMPRESSOR CONTROL RELAY, K19 6450.7-04. . . . . . . . . . . . . .
CONNECTOR VIEWS 8500.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTACT RING, C101 3234.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONVERTIBLE TOP ACTUATING SWITCH, S143 5430.1-01. . . . .
CONVERTIBLE TOP CONTROL MODULE, A96 5430.1. . . . . . . . . .
CONVERTIBLE TOP END–POSITION MICRO SWITCH,
S164 5430.1-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONVERTIBLE TOP MOTOR, M101 5430.1-02. . . . . . . . . . . . . . . . .
CONVERTIBLE TOP POSITION MICRO SWITCH, S165 5430.1-01
CONVERTIBLE TOP STORAGE LID LOCK MOTOR,
M43 5430.1-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONVERTIBLE TOP STORAGE LID MICRO SWITCH,
S214 5430.1-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONVERTIBLE TOP STORAGE LID MOTOR, M100 5430.1-02. . .
CRANKSHAFT POSITION/RPM SENSOR, B6203 1210.. . . . . . . . .
CRASH CONTROL MODULE 6350.0. . . . . . . . . . . . . . . . . . . . . . . . . . .
CRASH CONTROL MODULE, N17 6350.0-01. . . . . . . . . . . . . . . . . . .
CRUISE CONTROL (TEMPOMAT) 6571.0. . . . . . . . . . . . . . . . . . . . . .
CRUISE CONTROL ACTUATOR (TEMPOMAT), M25 6571.0-01. . .
CRUISE CONTROL MODULE (TEMPOMAT), A8 6571.0. . . . . . . . .
CRUISE CONTROL SWITCH, S28 6571.0-00. . . . . . . . . . . . . . . . . . .
DATA LINK 0670.5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DATA LINK CONNECTOR, D100 0670.5. . . . . . . . . . . . . . . . . . . . . . . .
DAY LIGHT RELAY MODULE, K46z 6312.0-01. . . . . . . . . . . . . . . . . .
DEFOGGER I, REAR, E9 6424.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DEFOGGER RELAY, REAR, K13 6424.0. . . . . . . . . . . . . . . . . . . . . . .
DEFOGGER/ANTENNA, REAR, E10 6424.0. . . . . . . . . . . . . . . . . . . .




INDEX








DEFROSTER FLAP MOTOR, M35 6450.7-03. . . . . . . . . . . . . . . . . . .
DIMMER, N3 6300.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIVERSITY, N404 6424.0-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DOME LIGHT/MAP READING ASSEMBLY, FRONT, E34 6330.3. .
DOOR HANDLE SWITCH, DRIVER’S, S48 6575.2-00. . . . . . . . . . . .
DOOR JAMB SWITCH, DRIVER’S, S14 5133.1-00. . . . . . . . . . . . . .
DOOR JAMB SWITCH, PASSENGER’S, S13 5133.1-00. . . . . . . . . .
DOOR LOCK HEATER, E48 5120.0-00. . . . . . . . . . . . . . . . . . . . . . . . .
DOOR LOCK MOTOR, DRIVER’S, M12 5126.0-00. . . . . . . . . . . . . .
DOOR LOCK MOTOR, PASSENGER’S, M13 5126.0-00. . . . . . . . . .
DOOR LOCK SWITCH, DRIVER’S, S47 5126.0-02. . . . . . . . . . . . . .
DOOR LOCK SWITCH, PASSENGER’S, S49 5126.0-02. . . . . . . . .
DOUBLE TEMPERATURE SWITCH, S36y 6450.7-06. . . . . . . . . . . .
DRIVE–AWAY PROTECTION (EWS II) 6135.0. . . . . . . . . . . . . . . . . .
DUAL TEMPERATURE SENSOR
(COOLANT TEMPERATURE), B6256 1210.17-02. . . . . . . . . . . . . .
ELECTRICAL CONVERTIBLE TOP 5430.1. . . . . . . . . . . . . . . . . . . . .
ELECTRONIC IMMOBILIZER CONTROL MODULE
(EWS II), A836 6135.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRONIC TRANSMISSION CONTROL
(EGS A4S 270R) 2460.2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRONIC TRANSMISSION CONTROL
(EGS A5S 310Z) 2460.4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE CONTROL MODULE (DME), A6000 1210.. . . . . . . . . . . . . .
ENGINE CONTROL MODULE RELAY, K6300 1210.. . . . . . . . . . . . .
ENGINE CONTROL SYSTEM
(DME M5.2, 4–CYLINDER M44) 1210.20. . . . . . . . . . . . . . . . . . . . . .
ENGINE CONTROL SYSTEM MS41.1
(6–CYLINDER M52) 1210.17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ENGINE COOLANT LEVEL SWITCH, S63 6581.2-02. . . . . . . . . . . .
ENGINE COOLANT TEMPERATURE SENSOR, B6232 1210.17-02
ENGINE COOLANT TEMPERATURE SENSOR, B6232 1210.20-05
ENGINE COOLANT TEMPERATURE SENSOR, B6236 1210.17-02
ENGINE HOOD SWITCH, S21w 6575.2-02. . . . . . . . . . . . . . . . . . . . .
EVAPORATIVE EMISSION VALVE, Y6120 1210.. . . . . . . . . . . . . . . .
EVAPORATOR TEMPERATURE SENSOR, B14 6450.7-02. . . . . . .
EXHAUST GAS FLAP VALVE, Y198 1210.17-09. . . . . . . . . . . . . . . .
FINAL STAGE UNIT, N2 6412.20-00. . . . . . . . . . . . . . . . . . . . . . . . . . .
FINAL STAGE UNIT, N2 6450.7-00. . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOG LIGHT RELAY, FRONT, K47 6312.0-00. . . . . . . . . . . . . . . . . . . .
FOG LIGHT SWITCH, S10 6312.0-00. . . . . . . . . . . . . . . . . . . . . . . . . .
FOG LIGHT, LEFT, E26 6312.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOG LIGHT, RIGHT, E27 6312.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOOTWELL LIGHT, LEFT FRONT, E61 6330.3. . . . . . . . . . . . . . . . . .
FOOTWELL LIGHT, RIGHT FRONT, E62 6330.3. . . . . . . . . . . . . . . .
FRESH AIR FLAP MOTOR, M36 6450.7-00. . . . . . . . . . . . . . . . . . . . .
FUEL CHANGEOVER VALVE, Y6263 1210.20-09. . . . . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 1, Y6101 1210.. . . . . . . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 2, Y6102 1210.. . . . . . . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 3, Y6103 1210.. . . . . . . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 4, Y6104 1210.. . . . . . . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 5, Y6105 1210.17-01. . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 6, Y6106 1210.17-01. . . . . . . . . . . .
FUEL LEVEL SENSOR, B6 6211.0-04. . . . . . . . . . . . . . . . . . . . . . . . .
FUEL PUMP RELAY, CYL. 1–6, K6301 1210.17-04. . . . . . . . . . . . . .
FUEL PUMP RELAY, K6301w 1210.20-04. . . . . . . . . . . . . . . . . . . . . .
FUEL PUMP, M2 1210.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .




0670.1 FUSE CHART




FUSES 1 TO 29





FUSE NUMBER
12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
1210.20
1230.0
1240.0
3234.0
3450.1
5116.0



30A 5A 30A 15A 30A 20A 5A 30A 7.5A 7.5A 5A 15A 5A 5A 5A 10A 5A 7.5A


20A15A 30A 5A 5A
ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
CHARGING SYSTEM
START
SLIP CONTROL (ABS/ASC)
POWER MIRRORS 2460.4


ELECTRONIC TRANSMISSION CONTROL (EGS A5S 310Z) 2460.2

ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)

5A 30A 15A 10A 10A
SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG)
30A









1210.17ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52)
5126.0

ZKE CENTRAL LOCKING (ZV)

5430.1
6100.0ELECTRICAL CONVERTIBLE TOP
CENTRAL BODY ELECTRONICS (ZKE IV) 5133.1
5200.0
5203.0
5410.1


POWER WINDOWS (FH)
POWER SEATS
HEATED SEATS
POWER TILT/SLIDE SUNROOF (SHD)













6133.0HORN

6135.0DRIVE–AWAY PROTECTION (EWS II)




5120.0
ZKE DOOR LOCK HEATING (TSH)

6160.1WIPER/WASHER MODULE (WWM)

1210.20
1230.0
1240.0
3234.0
3450.1
5116.0ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
CHARGING SYSTEM
START
SLIP CONTROL (ABS/ASC)
POWER MIRRORS 2460.4ELECTRONIC TRANSMISSION CONTROL (EGS A5S 310Z) 2460.2ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)
SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG)




FUSE CHART




FUSES 30 TO 50




FUSE NUMBER
39
7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 30A 15A 7.5A 15A30A10A

40        38 37 36 35
5A



7.5A


15A



1210.17ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52)


5430.1
6100.0
6133.0ELECTRICAL CONVERTIBLE TOP
CENTRAL BODY ELECTRONICS (ZKE IV)
HORN 5133.1
5200.0
5203.0
5410.1POWER WINDOWS (FH)
POWER SEATS
HEATED SEATS
POWER TILT/SLIDE SUNROOF (SHD) 5126.0ZKE CENTRAL LOCKING (ZV)














40A






20A


5A










6135.0DRIVE–AWAY PROTECTION (EWS II)



5120.0ZKE DOOR LOCK HEATING (TSH)
6160.1WIPER/WASHER MODULE (WWM)




FUSES 6 AND 7








FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX
K13
REAR DEFOGGER
RELAY 6 X292
F630A
12
2.5 RT/BR
6424.0
F75A
14 X10015
13 X13
X1234
S47
DRIVER’S DOOR
LOCK SWITCH .5 RT/GN
M12
DRIVER’S DOOR
LOCK MOTOR 6 X660
.5 RT/GN
M13
PASSENGER’S
DOOR LOCK
MOTOR 6 X641
.5 RT/GN
M17
LUGGAGE
COMPARTMENT
LOCK MOTOR 3 X311.35 RT/GNS302
CENTRAL LOCKING
SWITCH 4 X1292
.35 RT/GN
2 X747
1112 X25712 .35 RT/GN .35 RT/GN .35 RT/GN.75 RT/GN
.75 RT/GN
5126.0
5126.05126.05126.05126.0
30
11 X256
.5 RT/GN
2 X742
S49
PASSENGER’S
DOOR LOCK
SWITCH
5126.0 .35 RT/GN
A96
CONVERTIBLE TOP
CONTROL MODULE 26 X13159
.5 RT/GN
S213
LUGGAGE
COMPARTMENT
LID MICRO SWITCH 3 X10225
5430.1
K117
LUGGAGE
COMPARTMENT
LID RELAY 2 X10226
5126.0
M43
CONVERTIBLE TOP
STORAGE LID
LOCK MOTOR 3 X10223
5430.1
.5 RT/GN
1.5 RT/GN
5430.1.75 RT/GN
MECHANICAL
CONVERTIBLE TOP

FUSE 43
FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX





X3813
E35
DRIVER’S MAKE–
UP MIRROR LIGHT
6330.3X3821
E36
PASSENGER’S
MAKE–UP MIRROR
LIGHTX3361
E34
FRONT DOME
LIGHT/MAP READ-
ING ASSEMBLY 6330.3F43
5A
26
6330.3
X1321X10018
.5 VI/WS .5 VI/WS.5 VI/WS.5 VI/WS X1235
.75 VI/WS
.5 VI/WS






X4005
N12w
ANTI–THEFT
CONTROL MODULE
(ALPINE)
6575.2
X130252 .75 VI/WS
X101824
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
6100.0
X10191
.75 VI/WS .75 VI/WS
X131596
A96
CONVERTIBLE TOP
CONTROL MODULE
5430.1 .5 VI/WSX102673
S303y
TOP HIFI SWITCH
6510.1 .35 VI/WS
X133055 .5 VI/WS
TELEPHONE
CONNECTOR
CENTER CONSOLE
TELEPHONE
CONNECTOR
LUGGAGE
COMPARTMENT
X47701
E39
LEFT REAR
INTERIOR LIGHT
.5 VI/WS
X4771
E40
RIGHT REAR
INTERIOR LIGHT EXCEPT
CONVERTIBLEX1780
6
K128
SPATIAL SOUND
RELAY
.35 VI/WS
6424.0

FUSES 47, 48, 49, AND 50







FUSE DETAILS
P95
AUXILIARY FUSE
BOX F47
15A
X18784





N12w
ANTI–THEFT
CONTROL MODULE
(ALPINE)
6575.2 K108
HORN RELAY
(ALPINE)6575.2 1 RT/GR/GE
X101936
X102502
1 RT/GR/GE
X130251
X1425
1 RT/GR/GE
1 RT/GR/GE
P97
AUXILIARY FUSE
BOX F48
40A
K22
HIGH SPEED
RELAY
6450.7 4 RT/GN
X536
X15882
F505A
X2152
Y199
CARBON
CANISTER VALVE Y198
EXHAUST GAS
FLAP VALVE
1 RT/WS/GE
X131722
X102732
1 RT/WS/GE
1 RT/WS/GE
X142
P96
AUXILIARY FUSE
BOX IN LUGGAGE
COMPARTMENT F49
20A
A96
CONVERTIBLE TOP
CONTROL MODULE
5430.1 4 RT
X1315610
X195642
1 RT/WS/GE
X13170
2 318i
1210.17 1210.17

CONVERTIBLE
MECHANICAL
CONVERTIBLE TOP.35 BR









.5 BRX1245
1S77
DRIVER’S MAKE–
UP MIRROR
SWITCH
E34
FRONT DOME
LIGHT/MAP READ-
ING ASSEMBLY
.5 BR
X13003
2.5 BRX272
2E62
RIGHT FRONT
FOOTWELL LIGHT
X745
1
A56
TILT/SLIDE SUN-
ROOF CONTROL
ASSEMBLY
.5 BR
X495
X12461S78
PASSENGER’S
MAKE–UP MIRROR
SWITCH
.75 BR.75 BR
X7481
.5 BR
X3364
4 BR
X102232M43
CONVERTIBLE TOP
STORAGE LID
LOCK MOTOR
1.5 BR
1
.75 BR
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
X13252
15
4 BR .75 BR
X2561
.75 BR
X132588A5
RELAY MODULE
2.5 BR
X102252S213
LUGGAGE
COMPARTMENT
LID MICRO SWITCH
.75 BR
WITH ZKE
4 BRCONVERTIBLE.35 BRX10267
2S303y
TOP HIFI SWITCH
E61
LEFT FRONT
FOOTWELL LIGHT




GROUND DISTRIBUTION
GROUNDS X11166 AND X13004






 X3511S56
PASSENGER’S
SEAT, SEAT
CONTROL SWITCH
.5 BR
X6046
S13
PASSENGER’S
DOOR JAMB
SWITCH
2.5 BR
X13004
X13005
2.5 BR
1C900
SUPPRESSION
FILTER
X380
X2791
2.5 BR
2.5 BRE59
PASSENGER’S
SEATBACK HEATER
X7411
.5 BR
X7401E40
RIGHT REAR
INTERIOR LIGHT
.5 BRX355
2 E58
PASSENGER’S
SEAT HEATER
.75 BR
3X47702
2.5 BR
6A96
CONVERTIBLE TOP
CONTROL MODULE
X13156
.75 BR .75 BR
X11166CONVERTIBLE
E40
RIGHT REAR
INTERIOR LIGHT
2) INTERIOR
LIGHT
3) READING
LIGHT 32
E9
REAR DEFOGGER I