clutch BMW M3 1999 E36 Electrical Troubleshooting Manual




INDEX








BRAKE FLUID LEVEL SWITCH, B18 6211.0-00. . . . . . . . . . . . . . . . .
BRAKE LIGHT SWITCH, S29 6325.0-00. . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHT SWITCH, S30 6325.0-01. . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHT, LEFT, H24 6325.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHT, RIGHT, H31 6325.0. . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHTS 6325.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE PAD SENSOR, LEFT FRONT, B16 6211.0-01. . . . . . . . . . . .
BRAKE PAD SENSOR, RIGHT REAR, B17 6211.0-01. . . . . . . . . . .
CAMSHAFT POSITION SENSOR
(CYLINDER IDENTIFICATION), B6204 1210.17-06. . . . . . . . . . . . .
CARBON CANISTER VALVE, Y199 1210.17-10. . . . . . . . . . . . . . . . .
CARBON CANISTER VALVE, Y199 1210.20-09. . . . . . . . . . . . . . . . .
CASSETTE BOX LIGHT, E45y 6300.0-00. . . . . . . . . . . . . . . . . . . . . . .
CD CHANGER, N22 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CELLULAR TELEPHONE (PROVISIONS) 6561.0. . . . . . . . . . . . . . .
CENTRAL BODY ELECTRONICS (ZKE IV) 6100.0. . . . . . . . . . . . . .
CENTRAL LOCKING SWITCH, S302 5126.0-02. . . . . . . . . . . . . . . . .
CENTRAL POWER WINDOW SWITCH, S40y 5133.1-02. . . . . . . . .
CHARGING SOCKET, X779 6332.1-01. . . . . . . . . . . . . . . . . . . . . . . . .
CHARGING SYSTEM 1230.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHECK CONTROL MODULE, A4 6581.2. . . . . . . . . . . . . . . . . . . . . . .
CHIME MODULE, H10 6581.2-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CIGAR LIGHTER LIGHT, FRONT, E29 6300.0-01. . . . . . . . . . . . . . . .
CIGAR LIGHTER, FRONT, E28 6332.1-00. . . . . . . . . . . . . . . . . . . . . .
CLUTCH SWITCH, S32 6571.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMBINATION SWITCH, S7 6312.0-00. . . . . . . . . . . . . . . . . . . . . . . .
COMBINATION SWITCH, S7 6313.0-00. . . . . . . . . . . . . . . . . . . . . . . .
COMPONENT LOCATION CHART 7000.0. . . . . . . . . . . . . . . . . . . . . . COMPONENT LOCATION VIEWS 7100.0. . . . . . . . . . . . . . . . . . . . . .
COMPRESSOR CONTROL RELAY, K19 6450.7-04. . . . . . . . . . . . . .
CONNECTOR VIEWS 8500.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTACT RING, C101 3234.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONVERTIBLE TOP ACTUATING SWITCH, S143 5430.1-01. . . . .
CONVERTIBLE TOP CONTROL MODULE, A96 5430.1. . . . . . . . . .
CONVERTIBLE TOP END–POSITION MICRO SWITCH,
S164 5430.1-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONVERTIBLE TOP MOTOR, M101 5430.1-02. . . . . . . . . . . . . . . . .
CONVERTIBLE TOP POSITION MICRO SWITCH, S165 5430.1-01
CONVERTIBLE TOP STORAGE LID LOCK MOTOR,
M43 5430.1-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONVERTIBLE TOP STORAGE LID MICRO SWITCH,
S214 5430.1-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONVERTIBLE TOP STORAGE LID MOTOR, M100 5430.1-02. . .
CRANKSHAFT POSITION/RPM SENSOR, B6203 1210.. . . . . . . . .
CRASH CONTROL MODULE 6350.0. . . . . . . . . . . . . . . . . . . . . . . . . . .
CRASH CONTROL MODULE, N17 6350.0-01. . . . . . . . . . . . . . . . . . .
CRUISE CONTROL (TEMPOMAT) 6571.0. . . . . . . . . . . . . . . . . . . . . .
CRUISE CONTROL ACTUATOR (TEMPOMAT), M25 6571.0-01. . .
CRUISE CONTROL MODULE (TEMPOMAT), A8 6571.0. . . . . . . . .
CRUISE CONTROL SWITCH, S28 6571.0-00. . . . . . . . . . . . . . . . . . .
DATA LINK 0670.5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DATA LINK CONNECTOR, D100 0670.5. . . . . . . . . . . . . . . . . . . . . . . .
DAY LIGHT RELAY MODULE, K46z 6312.0-01. . . . . . . . . . . . . . . . . .
DEFOGGER I, REAR, E9 6424.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DEFOGGER RELAY, REAR, K13 6424.0. . . . . . . . . . . . . . . . . . . . . . .
DEFOGGER/ANTENNA, REAR, E10 6424.0. . . . . . . . . . . . . . . . . . . .













CIRCUIT BREAKERVARIABLE RESIS-
TANCE SENSOR
VARIABLE CON-
TACT IS MOVED BY
AN EXTERNAL
FORCE
VARIABLE RESIS-
TOR RESISTANCE
IS CHANGED BY
TEMPERATURE OR
PRESSURE
DIODE CURRENT
CAN FLOW ONLY IN
DIRECTION OF AR-
ROW
ZENER DIODE TO
REGULATE VOLT-
AGE
LIGHT EMITTING
DIODE (LED) PERMANENT MAG-
NET MOTOR ONE
SPEED
PERMANENT MAG-
NET MOTOR TWO
SPEEDS SOLENOID
SOLENOID CON-
TROLLED VALVE
OR CLUTCH
SOLENOIDTRANSISTORIZED
SWITCH HEATING ELEMENT
OXYGEN SENSORCONTROL/POWER
ELECTRONICS
RADIO LOUDSPEAKER OR
HORN
LIGHT BATTERY
FUSIBLE LINK
FUSE DETAILS
INDUCTIVE
SENSOR
KNOCK SENSOR
31


VEHICLE SPEED
SENSOR

THERMO SWITCH
HALL EFFECT
SENSOR
ANTENNA
0140.0 SYMBOLS





X658
GROUND DISTRIBUTION
GROUND X10010







.75 BR/ORX1624
.5 BR/OR
.75 BR/ORN17
CRASH CONTROL
MODULE
A8
CRUISE CONTROL
MODULE
(TEMPOMAT)
.35 BR/ORX770
2B21
ON–BOARD
COMPUTER
TEMPERATURE
SENSOR
A2w
INSTRUMENT
CLUSTER

X10010
X10009
.5 BR/OR
1 BR/OR X22
21X101825
. 75 BR/ORA104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
.35 BR/OR2.5 BR/OR13
EGS ONLY
.5 BR/ORX70
2M25
CRUISE CONTROL
ACTUATOR
(TEMPOMAT)
.35 BR/ORX121
1S32
CLUTCH SWITCH
WITHOUT EGS.35 BR/ORX1660
3A835
TRANSMITTER
MODULE (EWS II)
.35 BR/OR
15A64
WIPER/WASHER
MODULE (LOW II)
X285
8 X35
X8996A32y
THERMOSTAT
D110
OBD II
CONNECTORX19527
5 .5 BR/OR .5 BR

X1186
5 X209S2
IGNITION SWITCH
0) OFF
1) ACCESSORY
2) RUN
3) START
X209
4









1240.0 START
.5 BR/SWX10017
16
5 X511
0P90
FRONT POWER
DISTRIBUTION BOX POWER
DISTRIBUTION
0670.2
30
X331 4 RT
4 RT
L2S3
AUTOMATIC
TRANSMISSION
RANGE SWITCH
0) OFF (LOW)
1) ON (HIGH)
X511
7
X191
.5 BR/SW
2.5 SW/GE
8 X33
P90
FRONT POWER
DISTRIBUTION BOX
2.5 GN/SWFUSE DETAILS
0670.3
##
# #
 
 
 
 
 


 
X2
10 RT
ELECTRONIC
TRANSMISSION
CONTROL
(EGS A4S 270R)
2460.2
2
10
31
WITHOUT EGSF28
5A
50
POWER
DISTRIBUTION
0670.2
10 RT
X0
ELECTRONIC
TRANSMISSION
CONTROL
(EGS A5S 310Z)
2460.4
F457.5A
X1001830
3S235
STARTER
IMMOBILIZATION
SWITCH
1) NORMAL
2) CLUTCH
PEDAL FULLY
DEPRESSED
12
X18994
2
WITH EGS 1
X173
GROUND
DISTRIBUTION
0670.4
.35 BR/SWFUSE DETAILS
0670.3
X18994
EGS A4S 270R



Pin Assignments






E = Input, A = Output, M = GroundPin ConnectionDescription/Function Type
206
ASolenoid valve 1 control (–)Transmission valve unit
207Not used
208ATorque converter clutch solenoid valve
control (–)Transmission valve unit
209ASolenoid valve 2 control (–)Transmission valve unit
210MGroundGround point
211Not used
212EGear range signal L1Automatic transmission range switch
213EGear range signal L3Automatic transmission range switch
214Not used
215Not used
216ERPM speed signal TDEngine control module (318i)
217Not used
218EOutput speed (+)Transmission valve unit
219Not used
220Not used
221AA-program indicationProgram switch
222EA/C compressor-ON-signalEngine control module (318i)
223Not used
224EBrake switch test signalBrake light switch
225Not used
226Not used
227Not used
228AVoltage supplyShift-lock/Transmission valve unit (318i)
52AVoltage supplyShift-lock (323i, 328i)
229EVoltage pressure regulatorTransmission valve unit
230EVoltage supply terminal 87Engine control module relay
231EVoltage supply terminal 87Engine control module relay (318i)
232Not used
233ECruise control signalCruise control module
234Not used
235Not used

54 1.5 RT/WS
K6300
ENGINE CONTROL
MODULE RELAY
4 RT/WSX6300287ENGINE CONTROL
SYSTEM (DME M5.2,
4–CYLINDER M44)
1210.20X6821
X8500





POWER
ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)





A8500
TRANSMISSION
CONTROL MODULE
(EGS)
2 14
.5 TR
.5 SW

6
A8500
TRANSMISSION
CONTROL MODULE
(EGS)
W8516
SHIELD UP TO 10mm BEFORE
ELECTRONIC TRANSMISSION
OUTPUT SHAFT SPEED SENSOR
(EGS)W8516
SHIELD UP TO 10mm BEFORE
ELECTRONIC TRANSMISSION
OUTPUT SHAFT SPEED SENSOR
(EGS)X8500
22 42
14
12 16
X8500
21 4 14 151 X8516
2 X8516
.5 GE
X8505
.5 VI.5 SW
X8505
Y8505
TRANSMISSION VALVE UNIT
1) SOLENOID VALVE 1
2) SOLENOID VALVE 2
3) HYDRAULIC PRESSURE
REGULATOR
4) BAND SOLENOID
5) TORQUE CONVERTER
CLUTCH SOLENOID
VA LV E
6) SPEED SENSOR
7) OIL TEMPERATURE
SENSOR

9
33 .5 GN

11
30 .5 OR
2
52
.5 VI
3

6
5 .5 GR
53
4 .5 RT
5

1
32
.5 BL
55 1.5 RT/WS
X8073
318i
.5 VI
.75 BR
15
5V (15)
2460.2-04

31
7
3131313131313131








A8500
TRANSMISSION
CONTROL MODULE
(EGS)
9

327
.5 BL

4 3
.5 VI

332
.5 GN
301
.5 OR
5 6
.5 GR

21 .5 SW
2
14 .5 SW
X8500
8
1
.5 RT .5 GE .75 RT


31313131313131
W8516
SHIELD UP TO
10mm BEFORE
ELECTRONIC
TRANSMISSION
OUTPUT SHAFT
SPEED SENSOR
(EGS)
X8516
X8516
Y8505y
TRANSMISSION
VALVE UNIT
1) SOLENOID
VALVE 1
2) SOLENOID
VALVE 2
3) SOLENOID
VALVE 3
6) HYDRAULIC
PRESSURE
REGULATOR
7) TORQUE
CONVERTER
CLUTCH
SOLENOID
VA LV E
8) OIL
TEMPERATURE
SENSOR
9) SPEED
SENSOR .5 TR
.75 BR
X8073
15
31
14 2X85054
1 12 9 11 X8505
6 16







Pin Assignments

E = Input, A = Output, M = Ground
X7000
Pin Type Description/Function Connection
1
Not used
2AShift-lockShift-lock
3ASolenoid valve 5Transmission valve unit
4ATorque converter clutch solenoid valveTransmission valve unit
5AHydraulic pressure regulatorTransmission valve unit
6Not used
7Not used
8Gear range signal L2Automatic transmission range switch
9Gear range signal L4Automatic transmission range switch
10EBrake pedal positionBrake light switch
11Not used
12ES-program indicationProgram switch
13EM-program indicationProgram switch
14ESpeed sensorTransmission valve unit
15MShield speed sensorShield
16ASpeed sensor n-turbineTransmission valve unit
17ES-programProgram switch
18EKick-down signalKick-down switch
19EASC signalASC module
20EE-programProgram switch
21MGround oil temperature sensorTransmission valve unit
22EOil temperature sensorTransmission valve unit
23MShield speed sensorShield
24Not used
25AFault indicator signalInstrument cluster
26EBattery voltageJump start junction point
27EM-programProgram switch
28MGround, electronicsGround point
29Not used
30ASolenoid valve 1Transmission valve unit







5
A7000
TRANSMISSION
CONTROL MODULE
(EGS)
2 10
6
9Y8505y
TRANSMISSION
VALVE UNIT
1) SOLENOID
VALVE 1
2) SOLENOID
VALVE 2
3) SOLENOID
VALVE 3
4) SOLENOID
VALVE 4, RE-
VERSE BLOCK
5) SOLENOID
VALVE 5
6) HYDRAULIC
PRESSURE
REGULATOR
7) TORQUE
CONVERTER
CLUTCH
SOLENOID
VA LV E
8) OIL
TEMPERATURE
SENSOR
9) SPEED
SENSOR
10) SPEED
SENSOR
TURBINE W8505
SHIELD UP TO
10mm BEFORE
ELECTRONIC
TRANSMISSION
OUTPUT SHAFT
SPEED SENSOR
(EGS)
.5 RT

7
3 5
.5 RS

3
314
.5 SW

4
323
.5 GE

98X850511
332
.5 GN
301
.5 OR
4 7
.5 TR/SW

14
21 .5 SW/BL6
14 .35 BR10
44 .35 GR
X7000
8
12
5 113
X8505
.5 SW/RT .35 WS .35 BL .75 VI
15

31
 
31313131313131313131
W8521
AGS SPEED
SENSOR SHIELD
31 23
2460.4-00

1
80

 




F315A
30
X173
F285A
ELECTRONIC
TRANSMISSION
CONTROL
(EGS A4S 270R)
2460.2ELECTRONIC
TRANSMISSION
CONTROL
(EGS A5S 310Z)
2460.4
1
2
FUSE DETAILS
0670.3
X5115 16
X511
7
X191
.35 BR/
SW
.5 BR/SW
9
GROUND
DISTRIBUTION
0670.4P90
FRONT POWER
DISTRIBUTION BOX
S3
AUTOMATIC
TRANSMISSION
RANGE SWITCH
0) OFF (LOW)
1) ON (HIGH)
15 5
7.35 SW/GNS2
IGNITION SWITCH
0) OFF
1) ACCESSORY
2) RUN
3) START3
A836
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS II) X1659
8
.5 SW/GN 2.5 GN/SW X1071
1X209
4
8 X33
2.5 SW/GE
1 X1659
2.5 SW/GE
18 X20
4
.35 GN
7
.5 SW/VI
18 X6000
A6000
ENGINE CONTROL
MODULE (DME)
1) DRIVE–AW AY
PROTECTION2.5 SW/GE N4
ON–BOARD
COMPUTER
318i L2
TD 12
.35 SW
.5 SW
36 318i
X1047
X8015INSTRUMENT
CLUSTER
6211.0
20 X20.5 SW
.5 SW
START
1240.0 10 .5 GN
X10017
F457.5A
30 X10018
X189943
X18994
2S235
STARTER
IMMOBILIZATION
SWITCH
1) NORMAL
2) CLUTCH
PEDAL FULLY
DEPRESSED 112
GROUND
DISTRIBUTION
0670.47
WITHOUT EGSWITH EGS .5 BR/SW FUSE DETAILS
0670.3
FUSE DETAILS
0670.3
0
2
10
3