BMW MOTORRAD K 1200 GT 2006 Rider's Manual (in English)

Page 101 of 172

Push release lever2down.
The release lever engages.
Turn the key to the LOCK
position in the topcase lock.
The topcase is locked.Remove the topcaseTurn the key to the
RELEASE position in the
topcase lock.
The handle pops out. Pull handle
3up as far as it
will go.
Lift the topcase at the rear
and pull it off the luggage
carrier.
Install the topcasePull the handle up as far as
it will go. Hook the topcase into pos-
ition on the luggage carrier.
Make sure that hooks
4are
securely seated in the cor-
responding keepers 5.
699zAccessories

Page 102 of 172

Push handle3down until it
engages.
The topcase is correctly en-
gaged on its carrier.
Turn the key to the LOCK
position in the topcase lock.
The topcase is locked.
Check that the topcase is
secure.
6100zAccessories

Page 103 of 172

Maintenance
General instructions . . . . . . . . . . 102
Toolkit . . . . . . . . . . . . . . . . . . . . . . . 102
Engine oil . . . . . . . . . . . . . . . . . . . . 103
Brake system, general . . . . . . . . 105
Brake pads . . . . . . . . . . . . . . . . . . . 105
Brake fluid . . . . . . . . . . . . . . . . . . . 107
Clutch . . . . . . . . . . . . . . . . . . . . . . . 109
Tyres . . . . . . . . . . . . . . . . . . . . . . . . 109
Rims . . . . . . . . . . . . . . . . . . . . . . . . . 110
Wheels . . . . . . . . . . . . . . . . . . . . . . 110
Front-wheel stand . . . . . . . . . . . . 117
Bulbs . . . . . . . . . . . . . . . . . . . . . . . . 119
Jump start . . . . . . . . . . . . . . . . . . . 127
Battery . . . . . . . . . . . . . . . . . . . . . . . 128
7101zMaintenance

Page 104 of 172

General instructionsThe 'Maintenance' chapter
describes work involving the
replacement of wear parts
that can be performed with
minimum effort.
Special tightening torques are
listed as applicable.
If you are interested in inform-
ation on more extensive work,
we recommend the repair
manual on CD-ROM which
applies to your particular mo-
torcycle. You can obtain a
copy from your authorised
BMW Motorrad dealer.
Some of the work calls for
special tools and a thorough
knowledge of motorcycles.
If you are in doubt consult a
specialist workshop, prefer-
ably your authorised BMW
Motorrad dealer.
ToolkitStandard on-board
toolkit1 Screwdriver with
reversible bladeRemoving and installing
front turn indicator glass
Disconnecting leads from
battery terminals
2Torx wrench, T25 Removing and installing
body panels
Removing and installing bat-
tery retainer Removing and installing
brake-light, rear-light and
rear-indicator bulbs
3Torx wrench, T45 Adjusting handlebars
On-board toolkit service
kitYour authorised BMW Mo-
torrad dealer can provide the
on-board toolkit service kit
that you will need if you are
considering undertaking more
extensive work.
You will find information
on undertaking work of
this nature in the Repair
Manual on the CD-ROM
also obtainable from your
authorised BMW Motorrad
dealer.
7102zMaintenance

Page 105 of 172

1 extending tool holderAdapters to accommodate
all tools
2 1/4" bits 5x Torx bits
2x cross-head bits
1x plain screwdriver bit
3 3/8" adapter for socket-
head screws, w/f 22 Removing and installing
front wheel
4 Electric torch LED bulb 5 Set of spanners
3x open-ended spanners,
various sizes
6 Bit adapter Adapter for 1/4" bits
9x12 mm and 3/8" swivel
adapters
Engine oilChecking engine oil level
The engine can seize if
the oil level is low, and
this can lead to accidents.
Always make sure that the oil
level is correct.
Oil can collect in the
sump if the motorcycle
is out of use for an extended
period of time; this oil has to
be pumped into the oil tank
before the level is read. The
engine oil must be at oper-
ating temperature to do this.
Checking the oil level with the engine cold or after no more
than a short ride will lead to
misinterpretation; this in turn,
means that the engine will be
operated with the incorrect
quantity of oil.
In order to ensure that the en-
gine oil level is read correctly,
check the oil level only after a
lengthy trip.
The oil level varies with
the temperature of the
oil. The higher the temperat-
ure the higher the oil level in
the oil tank. Check the engine
oil level immediately after a
lengthy journey.
Make sure the ground is
level and firm and place
the motorcycle on its centre
stand.
Allow the engine to idle for
one minute.
Switch off the ignition.
7103zMaintenance

Page 106 of 172

Remove the front seat
( 65)
Wipe the area around the oil
filler neck clean.
Remove oil filler cap1by
turning it counter-clockwise. Use a dry cloth to wipe oil
dipstick
2clean
Seat the oil dipstick on the
oil filler neck, but do not
engage the threads. Make sure that the dipstick is
seated in guide
3.
Remove the oil dipstick and
check the oil level.
Engine oil, specified
level
Between MIN and MAX
marks
If the oil level is below the
MIN mark: Top up the engine oil.
7104zMaintenance

Page 107 of 172

If the oil level is above the
MAX mark:Have the oil level corrected
by a specialist workshop,
preferably an authorised
BMW Motorrad dealer.
Install the front seat ( 66)Top up the engine oilChecking engine oil level
( 103)
Pour engine oil in through
filler neck 1until it reaches
the specified level.
Brake system, generalReliabilityA fully functional brake sys-
tem is a basic requirement for
the road safety of your motor-
cycle.
Do not ride the motorcycle if
you have any doubts about
the dependability of the brake
system.
Under these circumstances
have the brake system
checked by a specialist
workshop, preferably an
authorised BMW Motorrad
dealer.
Incorrect working prac-
tices endanger the reli-
ability of the brakes.
Have all work on the brake
system performed by a spe-
cialist workshop, preferably
an authorised BMW Motorrad
dealer.
Check operation of the
brakesPull the handbrake lever.
The pressure point must be
clearly perceptible.
Press the footbrake lever.
The pressure point must be
clearly perceptible.Brake padsChecking brake-pad
thickness, front brakes
Brake pads worn past
the minimum permissible
thickness can cause a reduc-
tion in braking efficiency and
under certain circumstances
they can cause damage to
the brake system.
In order to ensure the de-
pendability of the brake sys-
tem, do not permit the brake
pads to wear past the minim-
um permissible thickness.
7105zMaintenance

Page 108 of 172

Make sure the ground is
level and firm and place the
motorcycle on its stand.
Visually inspect the left and
right brake pads to ascer-
tain their thickness. Viewing
direction: Between wheel
and front fork toward the
brake caliper.Brake-pad thickness,
front
The wear indicators on
the brake pads must be
clearly visible.
If the wear indicating mark is
no longer clearly visible: Have the brake pads re-
placed by a specialist work-
shop, preferably an author-
ised BMW Motorrad dealer.
Checking brake pad
thickness, rear brakes
Brake pads worn past
the minimum permissible
thickness can cause a reduc-
tion in braking efficiency and
under certain circumstances
they can cause damage to
the brake system.
In order to ensure the de-
pendability of the brake sys-
tem, do not permit the brake
pads to wear past the minim-
um permissible thickness.
Make sure the ground is
level and firm and place the
motorcycle on its stand.
7106zMaintenance

Page 109 of 172

Visually inspect the brake
pads from the right to as-
certain their thickness.Brake-pad thickness,
rear
1 mm (Wear limit, friction
pad only, without backing
plate)
Make sure that the brake
disc is not visible through
the bore in the inboard
brake pad.
If the brake disc is visible: Have the brake pads re-
placed by a specialist work-
shop, preferably an author-
ised BMW Motorrad dealer.
Brake fluidCheck the brake-fluid
level, front brakes
A low fluid level in the
brake reservoir can al-
low air to penetrate the brake
system. This significantly re-
duces braking efficiency.
Check the brake-fluid level at
regular intervals.
Make sure the ground is
level and firm and place
the motorcycle on its centre
stand.
Move the handlebars to the
straight-ahead position.
7107zMaintenance

Page 110 of 172

Check the brake fluid level
in brake fluid reservoir1.
The brake fluid level in
the brake fluid reser-
voir drops as the brake pads
wear. Brake fluid level, front
DOT4 brake fluid
Do not permit the brake
fluid level to drop below
the MIN mark. (Brake-
fluid reservoir horizontal)
If the brake fluid level drops
below the permitted level: Have the defect rectified
as quickly as possible by a
specialist workshop, prefer-
ably an authorised BMW
Motorrad dealer.
Check the brake-fluid
level, rear brakes
A low fluid level in the
brake reservoir can al-
low air to penetrate the brake
system. This significantly re-
duces braking efficiency.
Check the brake-fluid level at
regular intervals.
Make sure the ground is
level and firm and place
the motorcycle on its centre
stand.
Check the brake fluid level
in brake fluid reservoir 1.
7108zMaintenance

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