BMW Z3M COUPE 1999 E36 Electrical Troubleshooting Manual










A8500
TRANSMISSION
CONTROL MODULE
(EGS)
9

327
.5 BL

4 3
.5 VI

332
.5 GN
301
.5 OR
5 6
.5 GR

21 .5 SW
2
14 .5 SW
X8500
8
14
1
.5 RT .5 GE .75 RT


31313131313131
W8505
SHIELD UP TO
10mm BEFORE
ELECTRONIC
TRANSMISSION
OUTPUT SHAFT
SPEED SENSOR
(EGS)
31 15
X8516
X8516
Y8521
TRANSMISSION
VALVE UNIT
1) SOLENOID
VALVE 1
2) SOLENOID
VALVE 2
3) SOLENOID
VALVE 3
6) HYDRAULIC
PRESSURE
REGULATOR
7) TORQUE
CONVERTER
CLUTCH
SOLENOID
VA LV E
8) OIL
TEMPERATURE
SENSOR
9) SPEED
SENSOR DR .5 TR
.75 BR
X8073
2X85054
1 12 9 11 X8505
6 16



SHIFT LOCK, DATA LINK, KICK–DOWN SWITCH










ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)
5V (15)
234 2818 X8500
X85071X6031
5
A8500
TRANSMISSION
CONTROL MODULE
(EGS)
S8507
KICK–DOWN
SWITCH
1) NORMAL
2) ACCELERATOR
PEDAL FULLY
DEPRESSED GROUND
DISTRIBUTION
0670.4 .5 SW/VI.5 BR/VI.5 BL/GN
15 14 X6031
X1001832F46
15AP90
FRONT POWER
DISTRIBUTION BOX
X60312
X850010.35 BL/RT.5 BL/RT
BRAKE LIGHTS
6325.0X181
1.5 BL/RT
2 1 X1178
Y19
SHIFT–LOCKFUSE DETAILS
0670.3
1 2
–
X781
S30
BRAKE LIGHT
SWITCH
1) BRAKE PEDAL
RELEASED
2) BRAKE PEDAL
DEPRESSED
X782
1 2
88 .5 WS/VI
TXD2
GROUND
DISTRIBUTION
0670.4
X6454
52
6A6000
ENGINE CONTROL
MODULE (DME)
32
TXD2 TXD2
X600217 D100
DATA LINK
CONNECTOR
.5 BL/GN
.5 SW/VI .5 BR/VI .5 WS/VI
85 .35 WS/VI
X600023
86 .35 GE
4
CAN – CAN +CAN – CAN +
36
6
.5 GE
X6000437X16
7
.5 BR
CAN – CAN +
A2w
INSTRUMENT
CLUSTER
11 X1170
10
.5 BR
CAN – CAN +A52
SLIP CONTROL
MODULE
(ABS/ASC)
.5 GE
X1893
X1894
.5 GE .5 BR
CAN – CAN +

ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)











A8500
TRANSMISSION
CONTROL MODULE
(EGS)
20 13
.35 GE/BL
37
.35 GE/BRX8565
1
8 X6031
5 X8503
.35 GE/WS
A
X85032S8503
PROGRAM SWITCH
0) OFF
1) AUTOMATIC
2) MANUAL
GROUND
DISTRIBUTION
0670.4
X1001712P90
FRONT POWER
DISTRIBUTION BOX
FUSE DETAILS
0670.3
4527
X8564
E
.35 GE/WS.35 GE/WS .35 GE/BLM
M .5 GE/BR .5 GE/WS
26 X85001RT
F2610A
31

15

15
0
2 1


X8500
X641012G6400
B+ JUNCTION
POINT E–BOX
POWER
DISTRIBUTION
0670.2

ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)









P90
FRONT POWER
DISTRIBUTION BOX
L4 L3 L2 L1
A8500
TRANSMISSION
CONTROL MODULE
(EGS) 9 37 8 36 X8500
86 74
.35 BR/
WS.35 BL/
WS.35 BR/
SW.35 BL/
SW
X5113S3
AUTOMATIC
TRANSMISSION
RANGE SWITCH
0) OFF (LOW)
1) ON (HIGH)
2) CLOSED IN RE-
VERSE
2 X5115
L4 L3 L2 L1
R
E16
LEFT REAR LIGHT
ASSEMBLY
5 X319
6
4 13 X603133 X1805A837
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS III)
.5 BR/WS .5 BL/WS .5 BR/SW .5 BL/SW.5 BR/SWFUSE DETAILS
0670.3
L1 L2 L3 L4
P
R
N
D
3
2
11 101
1 000
1 110
0 001
0 011
1 011
0 010
H27
LEFT BACK UP
LIGHT
16X1001712
X1169
1 BL/GEFUSE DETAILS
0670.3
1 BL/GE
L2
.5 BR/SW


F285AF2610A
1 00101012 0
31313131
X191
2 X18994
.35 BR/SW
NOT USEDA6000
ENGINE CONTROL
MODULE (DME)
X6000419
.5 BL/GE
3 X6021
.75 BL/GE
NOT USED





A2w
INSTRUMENT
CLUSTER
A12
SUPPLEMENTAL
RESTRAINT
SYSTEM CONTROL
MODULE20
A113
SEAT OCCUPANCY
DETECTOR 3234.0-01
F4115A
2112
F275AP90
FRONT POWER
DISTRIBUTION BOX
34X74
X74
159
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
8
G6
PASSENGER’S AIR
BAG GAS
GENERATOR
13 14
3234.0-01G5
DRIVER’S AIR BAG
GAS GENERATOR
C101
CONTACT RING
10 11
G14
LEFT SIDE AIR BAG
GAS GENERATOR
16 17
3234.0-01G15
RIGHT SIDE AIR
BAG GAS
GENERATOR
18 19
3234.0-01G12
DRIVER’S SIDE
PYROTECHNICAL
BELT TENSIONER
12
3234.0-00
G13
PASSENGER’S
SIDE
PYROTECHNICAL
BELT TENSIONER
34
3234.0-00
B78
DRIVER’S SIDE IM-
PACT SENSORB79
PASSENGER’S
SIDE IMPACT
SENSORS59
PASSENGER’S
SEAT BELT SWITCHS58
DRIVER’S SEAT
BELT SWITCH
57
3234.0-03 3234.0-033234.0-023234.0-023234.0-02 3234.0-00
D100
DATA LINK
CONNECTOR 3234.0-00
3234.0-006
3234.0-000670.5
TXD
I1008
SEAT MAT 3234.0-01
F2410A
S559
PASSENGER’S AIR
BAG CUT–OFF
SWITCH
3234.0-01
F425A
3234.0 SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG)





Pin Assignments





E = Input, A = Output, M = Ground
X74
Pin Type Description/Function Connection
1
APyrotechnical belt tensioner (+)Driver’s side pyrotechnical belt tensioner
2APyrotechnical belt tensioner (–)Driver’s side pyrotechnical belt tensioner
3APyrotechnical belt tensioner (+)Passenger’s side pyrotechnical belt
tensioner
4APyrotechnical belt tensioner (–)Passenger’s side pyrotechnical belt
tensioner
5EPower supplyFront power distribution box, fuse 41
6MGroundGround point
7AAir bag warning indicatorInstrument cluster
8EBelt switchPassenger’s seat belt switch
9E/ATxD diagnostic data lineData link connector
10AAir bag (+)Driver’s air bag gas generator
11AAir bag (–)Driver’s air bag gas generator
12EBelt switchDriver’s seat belt switch
13AAir bag (+)Passenger’s air bag gas generator
14AAir bag (–)Passenger’s air bag gas generator
15ESeat occupancy detectorSeat occupancy detector
16AGas generatorGas generator, left side air bag
17AGas generatorGas generator, left side air bag
18AGas generatorGas generator, right side air bag
19AGas generatorGas generator, right side air bag
20EImpact sensorDriver’s side impact sensor
21EImpact sensorPassenger’s side impact sensor
22Not used
23Not used
24Not used
25Not used
26Not used
27Not used
28Not used
29Not used





Pin Assignments





E = Input, A = Output, M = GroundPin ConnectionDescription/Function Type
30
Not used
31Not used
32Not used
33Not used
34ACrash signalBody electronics control module (ZKE IV)
35Not used
36Not used
37Not used
38Not used
39Not used
40Not used
41Not used
42Not used
43Not used
44Not used
45Not used
46Not used
47Not used
48Not used
49Not used
50Not used



SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG)









X1614
FUSE DETAILS
0670.3
A2w
INSTRUMENT
CLUSTER
10) AIR BAG X16
23
.5 GE/SW.5 GE/BR
1 X7832
G5
DRIVER’S AIR BAG
GAS GENERATOR
C101
CONTACT RING
14
34
.35 BR/SW
6
GROUND
DISTRIBUTION
0670.4
5
FUSE DETAILS
0670.3 22P90
FRONT POWER
DISTRIBUTION BOX
10 11
F275A

7
.5 BR/VI
CA
X10018
F4115A
10
1 X9997
2 .5 BR.5 BL
R
ABF+ ABF– 31THE DRIVER’S AND
PASSENGER’S
AND THE SIDE AIR
BAG GENERA-
TORS AND THE
PYROTECHNICAL
BELT TENSIONERS
ARE FITTED WITH
SHORTING
BRIDGES.THE BRIDGES SHORT
THE GENERATOR
LEADS TOGETHER TO
PREVENT UNINTEN-
TIONAL TRIGGERING
OF THE IGNITER
WHEN WORKING ON
THE AIR BAG SYSTEM.
X10017
X132537A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
X74
AWL
.5 GE/RT.5 GE/BR
1 X102142
G12
DRIVER’S SIDE
PYROTECHNICAL
BELT TENSIONER
12
1 X102162 .5 GE/RT
.5 GE/BR
.5 BL/RT.5 BL/BR
1 X102152
G13
PASSENGER’S
SIDE
PYROTECHNICAL
BELT TENSIONER
34
1 X102172 .5 GE/RT
.5 GE/BR
A12
SUPPLEMENTAL
RESTRAINT
SYSTEM CONTROL
MODULE
X74



SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG)








FUSE DETAILS
0670.3 24FUSE DETAILS
0670.3 8P90
FRONT POWER
DISTRIBUTION BOX
F425A
15 .5 WS/RT
X10017
F2410A
3
A113
SEAT OCCUPANCY
DETECTOR
SBE
4
5
12
GROUND
DISTRIBUTION
0670.4
S559 *
PASSENGER’S AIR
BAG CUT–OFF
SWITCH
1) PASSENGER’S
AIR BAG
SWITCHED ON
2) PASSENGER’S
AIR BAG
SWITCHED OFFX10218
2
1X10218
A12
SUPPLEMENTAL
RESTRAINT
SYSTEM CONTROL
MODULE
GROUND
DISTRIBUTION
0670.4
X10018
3
6 12212
G6
PASSENGER’S AIR
BAG GAS
GENERATOR
13 14
1 X7822 .5 BL/SW
.5 BL/BR
ABBF+ ABBF–
1
X19565
* THE ORIGINAL
JUMPER IS OP-
TIONALLY RE-
PLACED BY THE
SWITCH S559. X74
.5 BL/SW .5 BL/RRX74
X19565






.5 BL/SW .5 BL/RR
12
X91009
I1008
SEAT MAT
51 X19565
6 2 X19565



SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG)








4
FUSE DETAILS
0670.3 22P90
FRONT POWER
DISTRIBUTION BOX




X10018
F4115A
DATA LINK
0670.5
.5 WS/VI
TXD
X74
X185181
14 X17
A2w
INSTRUMENT
CLUSTER
8.5 BL/WS/GE
3
12
GROUND
DISTRIBUTION
0670.4
S59
PASSENGER’S
SEAT BELT SWITCH
1) BELT UN-
BUCKLED
2) BELT BUCKLED
1 2
12
.5 BR/GN/WS
3
X7781
S58
DRIVER’S SEAT
BELT SWITCH
1) BELT UN-
BUCKLED
2) BELT BUCKLED
GROUND
DISTRIBUTION
0670.4
X18518NOT USED
2.5 BL/VI/GE
GKBF GKFA12
SUPPLEMENTAL
RESTRAINT
SYSTEM CONTROL
MODULE
2 X778
NOT USED
4
NOT USED
9
X74
FUSE DETAILS
0670.3