relay BMW Z3M ROADSTER 1998 E36 Electrical Troubleshooting Manual


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Pin Assignments
 !""





E = Input, A = Output, M = GroundPin ConnectionDescription/Function Type
60
EProgramming voltageData link connector
61MOxygen sensor heating groundOxygen sensor II (behind catalytic
converter) (M Roadster)
62EActivate valveSecondary air pump valve
63ECyl. 4-6 knock sensorKnock sensor
64ECamshaft positionCamshaft position sensor
65ECamshaft positionCamshaft position sensor
66Not used
67MOxygen sensor signal groundOxygen sensor (in front of catalytic
converter)
68EActivate valveEvaporative emission valve
69EActivate relayFuel pump relay
70MOxygen sensor signal groundOxygen sensor II (in front of catalytic
converter) (M Roadster)
71MOxygen sensor signal groundOxygen sensor (behind catalytic converter)
72MOxygen sensor signal groundOxygen sensor II (behind catalytic
converter) (M Roadster)
73EActivate relayEngine control module relay
74AActivate A/C compressorCompressor control relay
75ESensor signalOxygen sensor (in front of catalytic
converter)
76ESensor signalOxygen sensor II (in front of catalytic
converter) (M Roadster)
77ESensor signalOxygen sensor (behind catalytic converter)
78ESensor signalOxygen sensor II (behind catalytic
converter) (M Roadster)
79MOxygen sensor heating groundOxygen sensor (behind catalytic converter)
80AASC signal ZASlip control module (ABS/ASC)
81AASC signal ZWVSlip control module (ABS/ASC)
82AASC signal MSRSlip control module (ABS/ASC)
83ESensor signalCrankshaft position/RPM sensor
84Not used
85E/ACAN-LOWTransmission control module (EGS)
86E/ACAN-HIGHTransmission control module (EGS)


#""$
Pin Assignments
 !""





E = Input, A = Output, M = GroundPin ConnectionDescription/Function Type
87
EBattery voltage, terminal 87Engine control module relay
88E/ATxD diagnosis data linkData link connector






ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52/S52)
X6300
POWER
 !""


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46
.5 RT
4 RT/WS
.5 RT/WS.5 BR
4 RT4 RT
8 X6300
73 5426 X6000
26 X8500
X6821
2
K6300
ENGINE CONTROL
MODULE RELAYG6430
B+ JUMP START
JUNCTION POINT
A6000
ENGINE CONTROL
MODULE (DME)86
8530
87
.5 RT/WS 1.5 RT/WS
A8500
TRANSMISSION
CONTROL MODULE
(EGS)
POWER
DISTRIBUTION
0670.2
54
1210.17-10 1.5 RT/WS1 RT/WS
2.5 RT/WS
1210.17-01 1210.17-01
4 RTX6412
.5 RT/WS
87
2.5 RT14
X6002D100
DATA LINK
CONNECTORX6411
31
6 RTX6430
1210.17-05
1210.17-11
2 X6506M6506
E–BOX FAN
.5 RT/WS
M ROADSTER

.5 GN
1






ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52/S52)
2.5 GN#'
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#""$


7 X33
POWER
DISTRIBUTION
0670.2
21 X20
49 X6000
2.5 GNS2
IGNITION SWITCH
0) OFF
1) ACCESSORY
2) RUN
3) START
.75 GN
.5 GN
43 .5 BR/GR
.5 BR/RT
B6256
DUAL
TEMPERATURE
SENSOR
(COOLANT
TEMPERATURE)1 2 X6205
.5 BR/GR
B6205
INTAKE AIR
TEMPERATURE
SENSOR .5 GR
14 3910 X6000
A6000
ENGINE CONTROL
MODULE (DME) X203
2.5 GN
1 X209
X6832
X8038
2
X6256
X8071X8051
A2w
INSTRUMENT
CLUSTER
1112 X20
17 18 X17
.5 BR/GE .5 BR/VI
.5 BR/GE .5 BR/VI
.5 BR/GE .5 BR/VI
.5 BR/GR
B6236
ENGINE COOLANT
TEMPERATURE
SENSORB6232
ENGINE COOLANT
TEMPERATURE
SENSOR
2
10
3
R
1 X6150
2
4 X6326
K6326
UNLOADER RELAY,
TERMINAL 15
2.5 GN
8 X6326
30
87
+( '
X6830
62.5 RT
85 86
2.5 GN
2.5 GNGROUND
DISTRIBUTION
0670.4
2.5 RTX6413
X6415POWER
DISTRIBUTION
0670.210 RT
X6432
POWER
DISTRIBUTION
0670.2
G6430
B+ JUMP START
JUNCTION POINT
10 RT






ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52/S52)
POWER
DISTRIBUTION
0670.2
G6430
B+ JUMP START
JUNCTION POINT
2.5 BR
 !""


#""$


1
4
X62072
32 3442 12 X6000
44 87
1 2 3 X6252
.5 SW.5 GE
1.5 BR.5 BR.5 SW.5 RT/GN
B6207
HOT FILM AIR
MASS METER
A6000
ENGINE CONTROL
MODULE (DME)
R6252
THROTTLE
POSITION SENSOR GROUND
DISTRIBUTION
0670.4
X6454
5V (15)
4
1.5 BR28
GROUND
DISTRIBUTION
0670.4GROUND
DISTRIBUTION
0670.4
X61202
68
1210.17-00
X6120
1
Y6120
EVAPORATIVE
EMISSION VALVE
.5 RT/WS
.5 BR
+–
3X6207
.5 RT/WS
X61631
62
X61632
Y6163
SECONDARY AIR
PUMP VALVE .5 RT/WS
.5 BR/WS
1210.17-11
X65502
50
X65501
Y6550
SOLENOID VALVE
(”RUNNING
LOSSES”) .5 RT/WS
.5 GE/BL
8 2 X6304
K6304
SECONDARY AIR
PUMP RELAY
30
35X6000.5 BR/GN
X61331X6133
2
Y6133
AIR PUMP
X6455
GROUND
DISTRIBUTION
0670.4
X63045
GROUND
DISTRIBUTION
0670.4
31313131
31
1210.17-04.5 GR/WS.5 RT/WS X6822
(PARTIAL)
46
4 RT/GE
X8000
.5 RT/GN
56
GROUND
DISTRIBUTION
0670.4
31
X6456
POWER
DISTRIBUTION
0670.2
+
–
1210.17-10






ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52/S52)
1
 !""


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6
FUSE DETAILS
0670.3
X600016
4 X10054
X1271
4 X127
A6000
ENGINE CONTROL
MODULE (DME)
.5 SW/GR
X20
5 .5 SW/GR
.5 SW/GR
B8y
PRESSURE SWITCH
1) PRESSURE
BELOW 21 BAR
2) PRESSURE
ABOVE 30 BAR
3) PRESSURE
ABOVE 2.6 BAR
4) PRESSURE
BELOW 1.5 BAR
.5 VI
P90
FRONT POWER
DISTRIBUTION BOX
4 X51
FUSE DETAILS
0670.3
2X515
.75 SW
.5 SW/BL
A6000
ENGINE CONTROL
MODULE (DME)
K19
COMPRESSOR
CONTROL RELAY
X600074
X204
.5 SW/BL
K21
NORMAL SPEED
RELAY
1
Y2
AIR CONDITIONING
COMPRESSOR
1) NORMAL
TEMPERATURE
2) HIGH
TEMPERATURE
30 86
87 85
X525
B9508
PRESSURE
SWITCH 85b
X163
X1022
.5 SW/GR
.5 SW/GE X10018
18X1001612
F397.5AF165A
2
12
34
5 X18350S221
EVAPORATOR
CONTROLLER
1 X10241M ROADSTER
1 VI
M ROADSTER
Z3 ROADSTER






ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52) !""


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2.5 RT/WS
X65001
GROUND
DISTRIBUTION
0670.4
4 X6500
2 6 8 X6301
69X6301
4
2.5 GN/VI.5 BR/GN
M2
FUEL PUMP
A6000
ENGINE CONTROL
MODULE (DME)
K6301
CYL. 1–6 FUEL
PUMP RELAY &
$)$' $(
X6000
X13032
25
X6822
6775
1210.17-05
71 79 77
124 3
X6210
X6210
B6210y
OXYGEN SENSOR
(IN FRONT OF
CATALYTIC
CONVERTER)
2 14 3
X6220
X6220
B6220y
OXYGEN SENSOR
(BEHIND
CATALYTIC
CONVERTER) .5 RT/WS
.5 SW .5 GE .5 SW.5 GE .5 BR
1210.17-00
13
16
X100166
P90
FRONT POWER
DISTRIBUTION BOX
5 X10016
FUSE DETAILS
0670.3FUSE DETAILS
0670.3
F135AF1815A
14 X20
1 RT/WS
.5 RT/WS
.5 RT/WS
52
X203
.5 GN/VINOT USED(PARTIAL)
.5 BR .5 GR/VI
X80253
.5 BR
Z3 ROADSTER






ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER S52) !""


#""$

2.5 RT/WS
X65001
GROUND
DISTRIBUTION
0670.4
4 X6500
2 6 8 X6301
69X6301
4
2.5 GN/VI.5 BR/GN
M2
FUEL PUMP
A6000
ENGINE CONTROL
MODULE (DME)
K6301
CYL. 1–6 FUEL
PUMP RELAY &
$)$' $(
X6000
X13032
79
X6822
7177
1210.17-05
72 61 78
124 3
X62102
X62102
B62102
OXYGEN SENSOR
I (BEHIND
CATALYTIC
CONVERTER)
2 14 3
X62202
X62202
B62202
OXYGEN SENSOR
II (BEHIND
CATALYTIC
CONVERTER) .5 RT/WS
.5 SW .5 GE .5 SW.5 GE .5 BR
1210.17-00
13
16
X100166
P90
FRONT POWER
DISTRIBUTION BOX5 X10016
FUSE DETAILS
0670.3FUSE DETAILS
0670.3
F135AF1815A
14 X20
1 RT/WS
.5 RT/WS
.5 RT/WS
X20
.5 GN/VI(PARTIAL)
.5 BR
25677570 55 76
124 3
X62101
X62101
B62101
OXYGEN SENSOR
I (IN FRONT OF
CATALYTIC
CONVERTER)
2 14 3
X62201
X62201
B62201
OXYGEN SENSOR
II (IN FRONT OF
CATALYTIC
CONVERTER) .5 RT/WS
.5 SW .5 GE .5 SW.5 GE .5 BR
.5 BR
.5 RT/WS
M ROADSTER






ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER S52)
.5 VI/GR
 !""


#""$

X117520
7
3620
.35 SW
18
.5 GN
TD
A7
SLIP CONTROL
MODULE (ABS)

31X6000
19
5 X10054
.5 SW/VI
6 X20
3 X18350
S221
EVAPORATOR
CONTROLLER
4
1
A836
ELECTRONIC
IMMOBILIZER
CONTROL
MODULE
(EWS II)

2.5 GN
60
X6002
18
X11
X600088
17
.5 WS/VI/GE .5 GN/BL
15
32 .5 BR/RT
.75 BR/RT
3131
A52
SLIP CONTROL
MODULE
(ABS/ASC)

X183492
S220
AIR CONDITIONING/
RECIRCULATING
SWITCH ASSEMBLY

X189
2X20
1 SW/VI 1 SW/VI
1 SW/VI
X1620
.5 SW
3
X1047
X508
K33a
AIR CONDITIONING
RELAY, MOTRONIC

.5 SW/VI
X35
21.5 SW/VI
9 24
TI
31 .5 WS/SW
X8015
1
X6002D100
DATA LINK
CONNECTOR .5 SW .5 SW
.5 SW
TXD 2 PGSP R
.5 SW
12 X1659
.35 SW
82
9
18
80
10
81
81
11
77
45
12
88
X6031
A2w
INSTRUMENT
CLUSTER
3) ENGINE SPEED
INPUT
A6000
ENGINE CONTROL
MODULE (DME)
1) DRIVE–AW AY
PROTECTION
35X1175
D100
DATA LINK
CONNECTOR
A52
SLIP CONTROL
MODULE
(ABS/ASC) .5 BR/RT .75 SW/GN .75 SW/BR .75 SW/RT .75 WS/GN.75 SW/GR .75 SW/BR .75 SW/RT .75 WS/GN
WITH ASC WITH ABS
NOT USED
M ROADSTER

 !""

#""$
442078308546 X6000
1210.20-00
27K6300
ENGINE CONTROL
MODULE RELAY
T6151
CYL. 1 IGNITION
COIL
T6152
CYL. 2 IGNITION
COIL
S2
IGNITION
SWITCH
1210.20-03
31Y6101
CYL. 1 FUEL
INJECTION VALVE
Y6102
CYL. 2 FUEL
INJECTION VALVE
Y6103
CYL. 3 FUEL
INJECTION VALVE
Y6104
CYL. 4 FUEL
INJECTION VALVE 1210.20-01
26
1210.20-02
RXD
TXD 87
88
R6252
THROTTLE
POSITION
SENSOR 1210.20-05
B6205
INTAKE AIR
TEMPERATURE
SENSOR 1210.20-05
B6203
CRANKSHAFT
POSITION/RPM
SENSOR 1210.20-04
B62001
OXYGEN SENSOR
(IN FRONT OF
CATALYTIC
CONVERTER) 1210.20-04
Y6131
INTAKE AIR RES-
ONANCE CHANGE-
OVER VALVE
Y6120
EVAPORATIVE
EMISSION VALVE
Y6263
FUEL CHANGE-
OVER VALVE 1210.20-09
66
A8500
TRANSMISSION
CONTROL MODULE
(EGS) 1210.20-06A6000
ENGINE CONTROL
MODULE (DME)
50
T6153
CYL. 3 IGNITION
COIL
T6154
CYL. 4 IGNITION
COIL 1210.20-03
23
X6000

D100
DATA LINK
CONNECTOR
X6000
862853X6000
54
A8500
TRANSMISSION
CONTROL MODULE
(EGS) 1210.20-00
11
1210.20-08
S221
EVAPORATOR
CONTROLLER
1210.20-08
B9508
PRESSURE
SWITCH
1210.20-06
S36y
DOUBLE
TEMPERATURE
SWITCH
68
1210.20-06
K21
NORMAL SPEED
RELAY
57
G6430
B+ JUMP START
JUNCTION POINT1210.20-00
Y6130
IDLE SPEED
CONTROL VALVE 1210.20-01
29 X60002
.
.
B6209
HALL EFFECT CAM-
SHAFT SENSOR 1210.20-04
B6217
HOT FILM AIR
MASS METER
45
1210.20-06
1721
F1815A
P90
FRONT POWER
DISTRIBUTION BOX
M2
FUEL PUMPK6301w
FUEL PUMP RELAY
1210.20-021210.20-02
F135A
631210.20-026564
K6326
UNLOADER RELAY,
TERMINAL 15 1210.20-02
1210.20-05
A836
ELECTRONIC
IMMOBILIZER CONTROL
MODULE (EWS II)
10
A35y
BOARD COMPUTER
(BC – LOW)
838
A2w
INSTRUMENT
CLUSTER
4280
1210.20-08
S220
AIR CONDITION-
ING/RECIRCULAT-
ING SWITCH
ASSEMBLY
69
1210.20-08
S221
EVAPORATOR
CONTROLLER
F165AP90
FRONT POWER
DISTRIBUTION BOX 1210.20-08
36K19
COMPRESSOR
CONTROL RELAY
1210.20-08
86
85
19177
B6240
KNOCK SENSOR 1210.20-05
407071
B62002
OXYGEN SENSOR
(BEHIND
CATALYTIC
CONVERTER) 1210.20-04
74
B6232
ENGINE COOLANT
TEMPERATURE
SENSOR 1210.20-05
34 55679
A52
SLIP CONTROL
MODULE
(ABS/ASC) 1210.20-06
323
G6430
B+ JUMP START
JUNCTION POINT1210.20-09
1210.20-05
1210.20-07 1210.20-06
461 581210.20-01
B6247
CHARCOAL FILTER
SHUT–OFF VALVE 1210.20-02
56 49 22
Y6163
SECONDARY AIR
PUMP VALVE 1210.20-09K6304
SECONDARY AIR
PUMP RELAY
B65
FUEL TANK
PRESSURE
SENSOR 1210.20-05
72
Y6133
AIR PUMP 1210.20-09
1210.20-02
1210.20-09
60
D100
DATA LINK
CONNECTOR
16
1210.20 ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)