window BMW Z3M ROADSTER 1999 E36 Electrical Troubleshooting Manual

BMW NA
ELECTRICAL TROUBLESHOOTING
MANUAL
SERIES 3 – E36/7 (Z3 Roadster, Z3 Coupe,
M Roadster, and M Coupe)
SCHEMATICS MODEL YEAR 1999
0100.0 INDEX
0110.0 INTRODUCTION
0140.0 SYMBOLS
0670.0POWER DISTRIBUTION CHART 0670.1 FUSE CHART 0670.2 POWER DISTRIBUTION
0670.3 FUSE DETAILS
0670.4 GROUND DISTRIBUTION
0670.5 DATA LINK
1210.17 ENGINE CONTROL SYSTEM
MS41.1 (6–CYLINDER S52)

1210.25
ENGINE CONTROL SYSTEM
MS42.1 (6–CYLINDER M52)
1230.0 CHARGING SYSTEM
1240.0 START
1290.0 E–BOX FAN
2460.2 ELECTRONIC TRANSMISSION
CONTROL (EGS A4S 270R)

3234.0
SUPPLEMENTAL RESTRAINT
SYSTEM (AIR BAG)
3450.1 SLIP CONTROL (ABS/ASC)
3614.0 TIRE INFLATION SYSTEM
5116.0 POWER MIRRORS
5126.0ZKE CENTRAL LOCKING (ZV) 5133.0 ZKE POWER WINDOWS (FH) 5200.0 POWER SEATS 5203.0 HEATED SEATS
5410.5 POWER TILT SUNROOF


5430.2

ELECTRO–HYDRAULIC
CONVERTIBLE TOP
6100.0 CENTRAL BODY ELECTRONICS
(ZKE IV)
6133.0 HORN

6135.1

DRIVE–AWAY PROTECTION
(EWS III)
6160.1 WIPER/WASHER MODULE (WWM)
6167.1 HEADLIGHT WASHER (SRA)
6169.0 WINDSHIELD WASHER JET
HEATERS
6211.0 INSTRUMENT CLUSTER 6213.3 DIGITAL CLOCK 6300.0 LIGHT SWITCH DETAILS
6312.0 HEADLIGHTS/FOG LIGHTS
6313.0 TURN/HAZARD LIGHTS
6314.0 PARK/TAIL/UNDERHOOD LIGHTS
6320.0 LICENSE PLATE/LUGGAGE
COMPARTMENT LIGHTS
6322.0 BACK UP LIGHTS
6325.0 BRAKE LIGHTS
6330.3 INTERIOR LIGHTS
6332.0 INTERIOR ACCESSORIES
6350.0CRASH CONTROL MODULE 6424.0 REAR WINDOW DEFOGGER
6450.6
INTEGRATED HEATING– AND
CLIMATE CONTROL
6510.1 RADIO/HIFI


6561.0

CELLULAR TELEPHONE
(PROVISIONS)
6571.0CRUISE CONTROL (TEMPOMAT) 6575.2 ANTI–THEFT SYSTEM (ALPINE) 6581.3 BOARD COMPUTER (BC – LOW) 7000.0 COMPONENT LOCATION CHART
7100.0 COMPONENT LOCATION VIEWS
8000.0 SPLICE LOCATION VIEWS
8500.0 CONNECTOR VIEWS

INDEX













POWER DISTRIBUTION CHART 0670.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER MIRRORS 5116.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER SEATS 5200.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER TILT SUNROOF 5410.5-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER WINDOW SWITCH, DRIVER’S, S126y 5133.0-01. . . . . . . . . . . . .
POWER WINDOW SWITCH, PASSENGER’S, S127y 5133.0-01. . . . . . . . .
PRESSURE SWITCH, B8y 6450.6-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PRESSURE SWITCH, B8y 6450.6-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PRESSURE SWITCH, B9508 6450.6-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PRESSURE SWITCH, B9508 6450.6-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PROGRAM SWITCH, S8503 2460.2-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PYROTECHNICAL BELT TENSIONER, DRIVER’S SIDE, G12 3234.0-00.
PYROTECHNICAL BELT TENSIONER, PASSENGER’S SIDE,
G13 3234.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RADIO ANTI–THEFT SWITCH, S20w 6575.2-00. . . . . . . . . . . . . . . . . . . . . .
RADIO, N9 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RADIO/HIFI 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RESISTOR, R8554 0670.4-08. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REVERSING LIGHT SWITCH, S8511 6322.0-00. . . . . . . . . . . . . . . . . . . . . . .
RIGHT HIGH BEAM LIGHT, RIGHT, E12 6312.0-01. . . . . . . . . . . . . . . . . . . .
RIGHT HORN, RIGHT, H3 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RIGHT LICENSE PLATE LIGHT, RIGHT, E44 6320.0-00. . . . . . . . . . . . . . . .
RIGHT LOW BEAM LIGHT, RIGHT, E14 6312.0-01. . . . . . . . . . . . . . . . . . . .
RIGHT PARK LIGHT, RIGHT, E19 6314.0-01. . . . . . . . . . . . . . . . . . . . . . . . . .
SEAT BELT SWITCH, DRIVER’S, S58 3234.0-02. . . . . . . . . . . . . . . . . . . . . .
SEAT BELT SWITCH, PASSENGER’S, S59 3234.0-02. . . . . . . . . . . . . . . . .
SEAT CONTROL SWITCH, DRIVER’S SEAT, S51 5200.0-00. . . . . . . . . . . .
SEAT CONTROL SWITCH, DRIVER’S SEAT, S51 5200.0-02. . . . . . . . . . . .
SEAT CONTROL SWITCH, PASSENGER’S SEAT, S56 5200.0-01. . . . . . .
SEAT CONTROL SWITCH, PASSENGER’S SEAT, S56 5200.0-03. . . . . . . SEAT HEATER SWITCH, DRIVER’S SEAT, S53 5203.0-00. . . . . . . . . . . . .
SEAT HEATER SWITCH, PASSENGER’S SEAT, S54 5203.0-00. . . . . . . . .
SEAT HEATER, DRIVER’S, E57 5203.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAT HEATER, PASSENGER’S, E58 5203.0-00. . . . . . . . . . . . . . . . . . . . . . .
SEAT HEIGHT MOTOR, DRIVER’S, M52 5200.0-00. . . . . . . . . . . . . . . . . . .
SEAT HEIGHT MOTOR, DRIVER’S, M52 5200.0-02. . . . . . . . . . . . . . . . . . .
SEAT HEIGHT MOTOR, PASSENGER’S, M59 5200.0-01. . . . . . . . . . . . . . .
SEAT HEIGHT MOTOR, PASSENGER’S, M59 5200.0-03. . . . . . . . . . . . . . .
SEAT LENGTH ADJUST CUT–OFF RELAY, DRIVER’S, K921 5200.0-02.
SEAT LENGTH ADJUST CUT–OFF RELAY, PASSENGER’S,
K911 5200.0-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAT LIMIT SWITCH, DRIVER’S, S910 5200.0-02. . . . . . . . . . . . . . . . . . . . .
SEAT LIMIT SWITCH, PASSENGER’S, S911 5200.0-03. . . . . . . . . . . . . . . .
SEAT MAT, I1008 3234.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAT MOVEMENT MOTOR, DRIVER’S, M51 5200.0-00. . . . . . . . . . . . . . .
SEAT MOVEMENT MOTOR, DRIVER’S, M51 5200.0-02. . . . . . . . . . . . . . .
SEAT MOVEMENT MOTOR, PASSENGER’S, M60 5200.0-01. . . . . . . . . . .
SEAT MOVEMENT MOTOR, PASSENGER’S, M60 5200.0-03. . . . . . . . . . .
SEAT OCCUPANCY DETECTOR, A113 3234.0-01. . . . . . . . . . . . . . . . . . . . .
SEAT TILT ADJUST CUT–OFF RELAY, DRIVER’S, K920 5200.0-02. . . . .
SEAT TILT ADJUST CUT–OFF RELAY, PASSENGER’S,
K910 5200.0-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEATBACK HEATER, DRIVER’S, E56 5203.0-00. . . . . . . . . . . . . . . . . . . . . .
SEATBACK HEATER, PASSENGER’S, E59 5203.0-00. . . . . . . . . . . . . . . . .
SECONDARY AIR PUMP RELAY, K6304 1210.17-05. . . . . . . . . . . . . . . . . . .
SECONDARY AIR PUMP RELAY, Y6304 1210.25-04. . . . . . . . . . . . . . . . . . .
SECONDARY AIR PUMP VALVE, Y6163 1210.17-05. . . . . . . . . . . . . . . . . . .
SECONDARY AIR PUMP VALVE, Y6163 1210.25-03. . . . . . . . . . . . . . . . . . .
SHIFT–LOCK,Y19 2460.2-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SIDE IMPACT SENSOR, DRIVER’S, B78 3234.0-03. . . . . . . . . . . . . . . . . . .

INDEX













VOLTMETER, B211 6211.0-05. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER JET HEATER, LEFT, E51 6169.0-00. . . . . . . . . . . . . . . . . . . . . . . .
WASHER JET HEATER, RIGHT, E52 6169.0-00. . . . . . . . . . . . . . . . . . . . . . .
WASHER PUMP, M4 6160.1-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER PUMP, M4 6160.1-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WATER VALVE, Y4z 6450.6-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WATER VALVE, Y4z 6450.6-05. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WINDOW DEFOGGER SWITCH, REAR, S76 6424.0. . . . . . . . . . . . . . . . . .
WINDOW DEFOGGER, REAR 6424.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WINDOW MOTOR, DRIVER’S, M21 5133.0-02. . . . . . . . . . . . . . . . . . . . . . . .
WINDOW MOTOR, PASSENGER’S, M23 5133.0-02. . . . . . . . . . . . . . . . . . .
WINDSHIELD WASHER JET HEATERS 6169.0-00. . . . . . . . . . . . . . . . . . . .
WIPER MOTOR, M3 6160.1-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WIPER/WASHER INTERVAL CONTROL MODULE, REAR, A36 6160.1-02
WIPER/WASHER MODULE (WWM) 6160.1. . . . . . . . . . . . . . . . . . . . . . . . . . .
WIPER/WASHER MODULE, A51 6160.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WIPER/WASHER MODULE, A51 6167.1-00. . . . . . . . . . . . . . . . . . . . . . . . . .
WIPER/WASHER SWITCH, S5 6160.1-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
WIPER/WASHER SWITCH, S5 6160.1-02. . . . . . . . . . . . . . . . . . . . . . . . . . . .
WOOFER, REAR, H500 6510.1-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ZKE CENTRAL LOCKING (ZV) 5126.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ZKE POWER WINDOWS (FH) 5133.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

*15A


0670.1 FUSE CHART




FUSES 1 TO 29








FUSE NUMBER
12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
1210.25
1290.0
2460.2
3234.0
30A 10A 30A 15A 30A 20A 5A 30A 7.5A 5A 15A 5A 5A 5A 10A 5A 7.5A20A15A 30A 5A 5A
ENGINE CONTROL SYSTEM MS42.1 (6–CYLINDER M52)
E–BOX FAN
SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG) ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)
7.5A 30A 10A 10A30A
5116.0POWER MIRRORS
5133.0
5200.0ZKE POWER WINDOWS (FH)
POWER SEATS
5203.0
6133.0
6160.1HEATED SEATS
HORN
WIPER/WASHER MODULE (WWM) 5126.0ZKE CENTRAL LOCKING (ZV) 3450.1SLIP CONTROL (ABS/ASC) 1230.0CHARGING SYSTEM
6135.1DRIVE–AWAY PROTECTION (EWS III)

























1210.17ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER S52)









6100.0CENTRAL BODY ELECTRONICS (ZKE IV)



6167.1HEADLIGHT WASHER (SRA)

5430.2ELECTRO–HYDRAULIC CONVERTIBLE TOP


1240.0START

3614.0TIRE INFLATION SYSTEM
5410.5POWER TILT SUNROOF


M VERSIONS *
7.5A











*5A

*15A
10A
6312.0


FUSE CHART




FUSES 1 TO 29







FUSE NUMBER
6313.0
6314.0
6320.0
6322.0TURN/HAZARD LIGHTS
BACK UP LIGHTS LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS PARK/TAIL/UNDERHOOD LIGHTS
6332.0INTERIOR ACCESSORIES
6424.0REAR WINDOW DEFOGGER
6450.6
6561.0
6571.0
6575.2CRUISE CONTROL (TEMPOMAT) INTEGRATED HEATING– AND CLIMATE CONTROL
CELLULAR TELEPHONE (PROVISIONS)
ANTI–THEFT SYSTEM (ALPINE) 6350.0CRASH CONTROL MODULE 6330.3INTERIOR LIGHTS 6325.0BRAKE LIGHTS HEADLIGHTS/FOG LIGHTS
6581.3BOARD COMPUTER (BC – LOW) 6510.1RADIO/HIFI


























6300.0LIGHT SWITCH DETAILS



6169.0WINDSHIELD WASHER JET HEATERS

6211.0INSTRUMENT CLUSTER


6213.3DIGITAL CLOCK12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
30A 30A 15A 30A 20A 5A 30A 7.5A 5A 15A 5A 5A 5A 10A 5A 7.5A20A 15A 30A 5A 5A7.5A 30A 10A 10A30A M VERSIONS *
7.5A*5A



FUSE CHART




FUSES 30 TO 205







FUSE NUMBER





39
7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 15A 15A 7.5A 15A30A 10A

40     
  38 37 36 35
5A 5A

40A

1210.25
1290.0
2460.2
3234.0ENGINE CONTROL SYSTEM MS42.1 (6–CYLINDER M52)
E–BOX FAN
SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG) ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)
5116.0POWER MIRRORS
5133.0
5200.0ZKE POWER WINDOWS (FH)
POWER SEATS
5203.0
6133.0
6160.1HEATED SEATS
HORN
WIPER/WASHER MODULE (WWM) 5126.0ZKE CENTRAL LOCKING (ZV) 3450.1SLIP CONTROL (ABS/ASC) 1230.0CHARGING SYSTEM
6135.1DRIVE–AWAY PROTECTION (EWS III) 1210.17ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER S52)
6100.0CENTRAL BODY ELECTRONICS (ZKE IV)
6167.1HEADLIGHT WASHER (SRA) 5430.2ELECTRO–HYDRAULIC CONVERTIBLE TOP 1240.0START
3614.0TIRE INFLATION SYSTEM
5410.5POWER TILT SUNROOF
50A

30A


20A


30A


30A




FUSE CHART




FUSES 30 TO 205







FUSE NUMBER
6313.0
6314.0
6320.0
6322.0TURN/HAZARD LIGHTS
BACK UP LIGHTS LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS PARK/TAIL/UNDERHOOD LIGHTS
6332.0INTERIOR ACCESSORIES
6424.0REAR WINDOW DEFOGGER
6450.6
6561.0
6571.0
6575.2CRUISE CONTROL (TEMPOMAT) INTEGRATED HEATING– AND CLIMATE CONTROL
CELLULAR TELEPHONE (PROVISIONS)
ANTI–THEFT SYSTEM (ALPINE) 6350.0CRASH CONTROL MODULE 6330.3INTERIOR LIGHTS 6325.0BRAKE LIGHTS 6312.0HEADLIGHTS/FOG LIGHTS
6581.3BOARD COMPUTER (BC – LOW) 6510.1RADIO/HIFI
































6300.0LIGHT SWITCH DETAILS












6169.0WINDSHIELD WASHER JET HEATERS
6211.0INSTRUMENT CLUSTER



6213.3DIGITAL CLOCK


39
7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 15A 15A 7.5A 15A30A 10A

40     
  38 37 36 35
5A 5A

40A

50A

30A


20A


30A


30A




FUSE 23








FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX




F235A
X1076
S7
COMBINATION
SWITCH
X174
A2w
INSTRUMENT
CLUSTER
X183331
S8
LIGHT SWITCH
6300.0 6312.0
6313.0 .5 GN/GE.5 GN/BL
6211.0.5 GN/BL
X32
9
X638
K9
UNLOADER RELAY,
TERMINAL 15
6424.0
6 X10017
X10981
.5 GN/BL
X190072
A19007
THERMAL OIL
LEVEL SENSOR
(TOENS) CONTROL
MODULE
6211.0
X8985
S76
REAR WINDOW DE-
FOGGER SWITCH
6424.0X100651
ACCESSORY
CONNECTOR
3M COUPE M COUPE .5 GN/BL .5 GN/BL .5 GN/BL .5 GN/BL .5 GN/BL .5 GN/BL
Z3 VERSIONS



GROUND DISTRIBUTION
GROUNDS X170 AND X494











.5 BRX113
3B1
RIGHT FRONT
SPEED SENSOR –
ABS
X170
Z3 VERSIONS
.5 BRX324
4S127y
PASSENGER’S
POWER WINDOW
SWITCHX3164S126y
DRIVER’S POWER
WINDOW SWITCH
.5 BR
X494
2.5 BR
X18150
X117024A52
SLIP CONTROL
MODULE
(ABS/ASC)
2.5 BR
8
4 BR.5 BRX114
3B2
LEFT FRONT
SPEED SENSOR –
ABS



GROUND DISTRIBUTION
GROUND X9633











X9633
Z3 VERSIONS
X6234Y5
DRIVER’S SIDE
MIRROR
.5 BR
X6252S17
MIRROR CONTROL
SWITCH
.75 BR
X7493M21
DRIVER’S
WINDOW
MOTOR
.5 BR
X849
X2571
.75 BR
1 BR
X2951S5
WIPER/WASHER
SWITCH
.75 BR
X648K16
HAZARD FLASHER
RELAY
.75 BR
X183332S8
LIGHT SWITCH
.5 BR .75 BR
X10982
.75 BR
X1115
1.5 BR
X102624K46
HIGH BEAM LIGHT
RELAY
.5 BR
X1112B18
BRAKE FLUID
LEVEL SWITCH
.5 BR
X454K48
LOW BEAM LIGHT
RELAY
.5 BR
X584K4
BLOWER RELAY
.5 BR
X853Y4z
WATER VALVE
X10024
X173A2w
INSTRUMENT
CLUSTER
.5 BR
X189941S235
STARTER
IMMOBILIZATION
SWITCH
.5 BR
X3312S2
IGNITION SWITCH
.5 BR
X3721H1w
ANTI–THEFT HORN
(ALPINE)
1 BR
X634K9
UNLOADER RELAY,
TERMINAL 15
.5 BR
X10008
4 BRX11353
.5 BR
X3331
X2857
A51
WIPER/WASHER
MODULEM3
WIPER MOTOR
2.5 BR
2.5 BR 1.5 BR
1.5 BR
.75 BR NOT USED
WITH EGS
K46z
DAY LIGHT RELAY
MODULECDN