phone BMW Z3M ROADSTER 2000 E36 Electrical Troubleshooting Manual

BMW NA
ELECTRICAL TROUBLESHOOTING
MANUAL
SERIES 3 – E36/7 (Z3 Roadster, Z3 Coupe,
M Roadster, and M Coupe)
SCHEMATICS MODEL YEAR 1999
0100.0 INDEX 0110.0 INTRODUCTION
0140.0 SYMBOLS
0670.0 POWER DISTRIBUTION CHART
0670.1 FUSE CHART
0670.2POWER DISTRIBUTION 0670.3 FUSE DETAILS 0670.4 GROUND DISTRIBUTION
0670.5 DATA LINK


1210.17

ENGINE CONTROL SYSTEM
MS41.1 (6–CYLINDER S52)
1210.25 ENGINE CONTROL SYSTEM
MS42.1 (6–CYLINDER M52)
1230.0 CHARGING SYSTEM 1240.0 START
1290.0 E–BOX FAN


2460.2

ELECTRONIC TRANSMISSION
CONTROL (EGS A4S 270R)
3234.0 SUPPLEMENTAL RESTRAINT
SYSTEM (AIR BAG)
3450.1 SLIP CONTROL (ABS/ASC)

3452.1

DYNAMIC STABILITY CONTROL
(DSC III)
3614.0 TIRE INFLATION SYSTEM
5116.0 POWER MIRRORS
5126.0ZKE CENTRAL LOCKING (ZV) 5133.0 ZKE POWER WINDOWS (FH) 5200.0 POWER SEATS 5203.0 HEATED SEATS
5410.5 POWER TILT SUNROOF


5430.2

ELECTRO–HYDRAULIC
CONVERTIBLE TOP
6100.0 CENTRAL BODY ELECTRONICS
(ZKE IV)
6133.0 HORN

6135.1

DRIVE–AWAY PROTECTION
(EWS III)

6160.1
WIPER/WASHER MODULE
(WWM)
6167.1 HEADLIGHT WASHER (SRA)


6169.0

WINDSHIELD WASHER JET
HEATERS
6211.0INSTRUMENT CLUSTER 6213.1 ANALOG CLOCK 6213.3 DIGITAL CLOCK 6300.0 LIGHT SWITCH DETAILS
6312.0 HEADLIGHTS/FOG LIGHTS
6313.0 TURN/HAZARD LIGHTS
6314.0 PARK/TAIL/UNDERHOOD LIGHTS
6320.0 LICENSE PLATE/LUGGAGE
COMPARTMENT LIGHTS
6322.0 BACK UP LIGHTS
6325.0 BRAKE LIGHTS
6330.3 INTERIOR LIGHTS
6332.0 INTERIOR ACCESSORIES
6350.0CRASH CONTROL MODULE 6424.0 REAR WINDOW DEFOGGER
6450.6
INTEGRATED HEATING– AND
CLIMATE CONTROL
6510.1 RADIO/HIFI


6561.0

CELLULAR TELEPHONE
(PROVISIONS)
6571.0CRUISE CONTROL (TEMPOMAT) 6575.2 ANTI–THEFT SYSTEM (ALPINE) 6581.3 BOARD COMPUTER (BC – LOW) 7000.0 COMPONENT LOCATION CHART
7100.0 COMPONENT LOCATION VIEWS
8000.0 SPLICE LOCATION VIEWS
8500.0 CONNECTOR VIEWS

INDEX
















CAMSHAFT POSITION SENSOR 2 (OUTLET), B6224 1210.25-05. . . . . . .
CD CHANGER, N22 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CELLULAR TELEPHONE (PROVISIONS) 6561.0-00. . . . . . . . . . . . . . . . . . . . .
CENTRAL BODY ELECTRONICS (ZKE IV) 6100.0. . . . . . . . . . . . . . . . . . . . .
CENTRAL LOCKING LUGGAGE COMPARTMENT LID
MOTOR RELAY (ZV), K70 5126.0-05. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHARCOAL FILTER SHUT–OFF VALVE, B6247 1210.17-09. . . . . . . . . . . . .
CHARGING SYSTEM 1230.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHIME MODULE, H10 6211.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CIGAR LIGHTER CONNECTION, E28a 3614.0-00. . . . . . . . . . . . . . . . . . . . . . .
CIGAR LIGHTER LIGHT, FRONT, E29 6300.0-01. . . . . . . . . . . . . . . . . . . . . . . .
CIGAR LIGHTER LIGHT, FRONT, E29 6332.0-00. . . . . . . . . . . . . . . . . . . . . . . .
CIGAR LIGHTER, FRONT, E28 6332.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLUTCH SWITCH, S32 6571.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLUTCH SWITCH, S32 6571.0-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMBINATION SWITCH, S7 6313.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMPONENT LOCATION CHART 7000.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMPONENT LOCATION VIEWS 7100.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMPRESSOR CONTROL RELAY, K19 6450.6-02. . . . . . . . . . . . . . . . . . . . . .
COMPRESSOR CONTROL RELAY, K19 6450.6-06. . . . . . . . . . . . . . . . . . . . . .
COMPRESSOR MAIN SWITCH, S232 3614.0-00. . . . . . . . . . . . . . . . . . . . . . . .
COMPRESSOR RELAY, K6394 3614.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONNECTOR VIEWS 8500.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTACT RING, C100 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTACT RING, C101 3234.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONVERTIBLE TOP ACTUATING SWITCH, S143 5430.2-01. . . . . . . . . . . . .
CONVERTIBLE TOP END–POSITION MICRO SWITCH, S164 5430.2-01. .
CONVERTIBLE TOP MOTOR, M101 5430.2-00. . . . . . . . . . . . . . . . . . . . . . . . .
CONVERTIBLE TOP RELAY I (CLOSE), K18363 5430.2-00. . . . . . . . . . . . . . .
CONVERTIBLE TOP RELAY II (OPEN), K18364 5430.2-00. . . . . . . . . . . . . . .
CRANKSHAFT POSITION/RPM SENSOR, B6203 1210.17-06. . . . . . . . . . .
CRANKSHAFT POSITION/RPM SENSOR, B6203 1210.25-05. . . . . . . . . . .
CRASH CONTROL MODULE 6350.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CRASH CONTROL MODULE, N17 6350.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . .
CRUISE CONTROL (TEMPOMAT) 6571.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . CRUISE CONTROL ACTUATOR (TEMPOMAT), M25 6571.0-01. . . . . . . . . . .
CRUISE CONTROL INTERFACE, A9008 6571.0-02. . . . . . . . . . . . . . . . . . . . .
CRUISE CONTROL MODULE (TEMPOMAT), A8 6571.0. . . . . . . . . . . . . . . .
CRUISE CONTROL SWITCH, S28 6571.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . .
CRUISE CONTROL SWITCH, S28 6571.0-02. . . . . . . . . . . . . . . . . . . . . . . . . . .
DATA LINK 0670.5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DATA LINK CONNECTOR, D100 0670.5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DAY LIGHT RELAY MODULE, K46z 6312.0-01. . . . . . . . . . . . . . . . . . . . . . . . . .
DEFOGGER I, REAR, E9 6424.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIGITAL CLOCK 6213.3-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIGITAL CLOCK, A110 6213.3-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DOME LIGHT/MAP READING ASSEMBLY, FRONT, E34 6330.3-00. . . . . . . .
DOOR JAMB SWITCH, DRIVER’S, S14 5126.0-01. . . . . . . . . . . . . . . . . . . . . . .
DOOR JAMB SWITCH, PASSENGER’S, S13 5126.0-01. . . . . . . . . . . . . . . . . .
DOOR LOCK MOTOR, DRIVER’S, M12 5126.0-02. . . . . . . . . . . . . . . . . . . . . . .
DOOR LOCK MOTOR, DRIVER’S, M12 5126.0-04. . . . . . . . . . . . . . . . . . . . . . .
DOOR LOCK MOTOR, PASSENGER’S, M13 5126.0-02. . . . . . . . . . . . . . . . . .
DOOR LOCK MOTOR, PASSENGER’S, M13 5126.0-04. . . . . . . . . . . . . . . . . .
DOOR LOCK SWITCH, DRIVER’S, S47 5126.0-00. . . . . . . . . . . . . . . . . . . . . .
DOOR LOCK SWITCH, PASSENGER’S, S49 5126.0-00. . . . . . . . . . . . . . . . . .
DRIVE–AWAY PROTECTION (EWS III) 6135.1. . . . . . . . . . . . . . . . . . . . . . . . .
DSC SWITCH, S6y 3452.1-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DUAL TEMPERATURE SENSOR (COOLANT TEMPERATURE),
B6256 1210.17-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DYNAMIC STABILITY CONTROL (DSC III) 3452.1. . . . . . . . . . . . . . . . . . . . . .
DYNAMIC STABILITY CONTROL UNIT (DSC), A65 3452.1. . . . . . . . . . . . . .
E–BOX FAN 1290.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E–BOX FAN, M6506 1290.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL COMPRESSOR, M805 3614.0-00. . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRO–HYDRAULIC CONVERTIBLE TOP 5430.2. . . . . . . . . . . . . . . . . . .
ELECTROCHROMIC REAR VIEW MIRROR, A22z 5116.0-02. . . . . . . . . . . . .
ELECTRONIC IMMOBILIZER CONTROL MODULE (EWS III),
A837 6135.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R) 2460.2. . . . .
ENGINE CONTROL MODULE (DME), A6000 1210.17. . . . . . . . . . . . . . . . . . .

*15A
10A
6312.0


FUSE CHART




FUSES 1 TO 29









FUSE NUMBER
6313.0
6314.0
6320.0
6322.0TURN/HAZARD LIGHTS
BACK UP LIGHTS LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS PARK/TAIL/UNDERHOOD LIGHTS
6332.0INTERIOR ACCESSORIES
6424.0REAR WINDOW DEFOGGER
6450.6
6561.0
6571.0CRUISE CONTROL (TEMPOMAT) INTEGRATED HEATING– AND CLIMATE CONTROL
CELLULAR TELEPHONE (PROVISIONS) 6350.0CRASH CONTROL MODULE 6330.3INTERIOR LIGHTS 6325.0BRAKE LIGHTS HEADLIGHTS/FOG LIGHTS
6510.1RADIO/HIFI


























6300.0LIGHT SWITCH DETAILS



6169.0WINDSHIELD WASHER JET HEATERS

6211.0INSTRUMENT CLUSTER


6213.3DIGITAL CLOCK12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
30A 30A 15A 30A 20A 5A 30A 7.5A 5A 15A 5A 5A 5A 10A 5A 7.5A20A 15A 30A 5A 5A7.5A 30A 10A 10A30A M VERSIONS *
7.5A*5A













6167.1HEADLIGHT WASHER (SRA)

6213.1ANALOG CLOCK



FUSE CHART




FUSES 30 TO 205









FUSE NUMBER
6313.0
6314.0
6320.0
6322.0TURN/HAZARD LIGHTS
BACK UP LIGHTS LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS PARK/TAIL/UNDERHOOD LIGHTS
6332.0INTERIOR ACCESSORIES
6424.0REAR WINDOW DEFOGGER
6450.6
6561.0
6571.0CRUISE CONTROL (TEMPOMAT) INTEGRATED HEATING– AND CLIMATE CONTROL
CELLULAR TELEPHONE (PROVISIONS) 6350.0CRASH CONTROL MODULE 6330.3INTERIOR LIGHTS 6325.0BRAKE LIGHTS 6312.0HEADLIGHTS/FOG LIGHTS
6510.1RADIO/HIFI



























6300.0LIGHT SWITCH DETAILS










6169.0WINDSHIELD WASHER JET HEATERS
6211.0INSTRUMENT CLUSTER



6213.3DIGITAL CLOCK


39
7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 15A 15A 7.5A 15A30A 10A

40     
  38 37 36 35
5A 5A

40A

50A

30A


20A


30A


30A


30A 30A 30A

6213.1ANALOG CLOCK


6167.1HEADLIGHT WASHER (SRA)


  

2
1 RT/WS


1.5 RT/WS/GE
FUSES 32, 33, 34, AND 35









FUSE DETAILS
X646
K16
HAZARD FLASHER
RELAY
6313.0
8
X656
N17
CRASH CONTROL
MODULE
6313.0
10
6350.06350.0P90
FRONT POWER
DISTRIBUTION BOX
1.5 RT/WS/GE
1.5 RT/WS/GEX1069X10018
X1325210
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
X1079
X531E28
FRONT CIGAR
LIGHTER
6332.0 2.5 RT/SW/WS
X5037
S8
LIGHT SWITCH
6300.0
64
1 RT/WS
1 RT/WS
X4001
X7121 .75 RT/WSX11105S408
INTERIOR LIGHT
SWITCH
.75 RT/WS
E32
LUGGAGE
COMPARTMENT
LIGHT
X3361
.5 BR1



TELEPHONE
CONNECTOR
6561.0
6320.05126.0 1
F3230AF3310AF3415AF3525A
6330.3
X1325212
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
6100.0
.75 RT/WS
6330.3
6100.0 6314.0
1.5 RT/WS/GE
X100652
ACCESSORY
CONNECTOR
Z3 VERSIONS
2.5 RT/GN/GE
X13281
X9336E34
FRONT DOME
LIGHT/MAP
READING
ASSEMBLY1
6330.3
.75 RT/WS
.5 RT/WSM ROADSTER
COUPE
Z3 VERSIONS
Z3 VERSIONS
COUPE2.5 RT/GN/GE
ROADSTER
X5108 .75 RT/WSK26
LEFT PARK LIGHT
RELAY
6314.0
CANADA
LATE PRODUCTION



FUSES 43, 44, AND 45












FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX
26
N12w
ANTI–THEFT
CONTROL MODULE
(ALPINE) .75 VI/WS
X1235
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV) 4 X10182
.75 VI/WS
30 X10018
5 X10263A110
DIGITAL CLOCK 1.5 VI/WS
N9
RADIO 5 X18126
6510.1 .75 VI/WS
28
A51
WIPER/WASHER
MODULE 8 X285
1.5 VI/SW
X10022
M4
WASHER PUMP 1 X107
.75 VI/SW
5 X4002 X322
1.5 VI/SW
1.5 VI/WS
X1066
S235
STARTER
IMMOBILIZATION
SWITCH 3 X18994
.5 VI/WS .35 VI/WS
5126.06575.26561.0
TELEPHONE
CONNECTOR
6160.16160.1
6213.31240.0 .5 VI/SW
F435AF4415AF457.5A
2 X13025
9 X1805A837
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS III)
.5 VI/WS
6135.1
6100.0
6330.36167.16135.1 NOT USED
WITH EGS
K2
HORN RELAY 8 X56
6133.0
S5
WIPER/WASHER
SWITCH
6160.1
8 X295
A36
REAR WIPER/
WASHER INTERVAL
CONTROL MODULE 2 X13268
6160.1
.5 VI/WS .5 VI/SW .5 VI/SW .5 VI/SW
COUPECOUPE
Z3 VERSIONS
S32
CLUTCH
SWITCH 3 X11143
1210.256571.0Z3 VERSIONS
Z3 VERSIONS
A22z
ELECTRO-
CHROMIC
REAR VIEW
MIRROR
5116.0
3 X13139
.5 VI/
WS
3 X1143
.5 VI/
WS

M VERSIONSS6y
DSC SWITCH
Z3 COUPE
.5 BR4


GROUND DISTRIBUTION
GROUND X18170













X400
.5 BR
1E58
PASSENGER’S
SEAT HEATER
S6
ASC SWITCH
X521
2
1 BR
X7403E59
PASSENGER’S
SEATBACK HEATERA837
ELECTRONIC
IMMOBILIZER CONTROL
MODULE (EWS III)
X18051
2 TELEPHONE
CONNECTOR
X7333E56
DRIVER’S
SEATBACK
HEATER1E57
DRIVER’S SEAT
HEATER
.5 BR
1.5 BR
X1617
.5 BR
1.5 BR
X1618
.5 BR
B2
LEFT FRONT
SPEED SENSOR –
ABS
.5 SW
B1
RIGHT FRONT
SPEED SENSOR –
ABS
X1143
X1133.5 SW
.5 BR
4X195275
M VERSIONS
D110
OBD II
CONNECTORX13304
0670.4-160670.4-16
M VERSIONS AND
Z3 VERSIONS
EARLY PRODUCTION
M VERSIONS AND
Z3 VERSIONS
EARLY PRODUCTION
.5 BR
Z3 VERSIONS
LATE PRODUCTION
.5 BRC100
CONTACT RING
X7836
.75 BRS7
COMBINATION
SWITCH
X321.5 BRZ3 VERSIONS
Z3 VERSIONS.5 BR
.5 BR Z3 VERSIONS
LATE PRODUCTION
1 BR
X7333E56
DRIVER’S
SEATBACK
HEATER
E57
DRIVER’S SEAT
HEATER
X27524
.75 BR .75 BR.75 BR
.75 BR
X18178
X898
.5 BR1
Z3 COUPE
.5 BR
E58
PASSENGER’S
SEAT HEATER
E59
PASSENGER’S
SEATBACK HEATER
X7403
X27924
.75 BR .75 BR .75 BR
.75 BR
X18179
S76
REAR WINDOW DE-
FOGGER SWITCH
.5 BR1 BR
48



GROUND DISTRIBUTION
GROUND X18170














0670.4-15.5 BR
4 BR
X11355
.5 BR
S53
DRIVER’S SEAT,
SEAT HEATER
SWITCH
1
X6514
X10064
.5 BR
X6584S54
PASSENGER’S
SEAT, SEAT
HEATER SWITCH
E82
TRANSMISSION
POSITION INDICA-
TOR LIGHT
X1193
.5 BR
S20w
RADIO ANTI–
THEFT SWITCH
X5391
4 BR
X1325215A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
S8503
PROGRAM SWITCH
X85032.5 BR
X18170
1.5 BR
1.5 BR
1
E28
FRONT CIGAR
LIGHTER
X1014
1.5 BRZ3 VERSIONS
Z3 VERSIONS
1 BR
X4002
.5 BR
X14931
TELEPHONE
CONNECTOR
M VERSIONS
.5 BR .5 BR
Z3 ROADSTER
2X1155
.5 BR .5 BR
1.5 BR
X5322
H10
CHIME MODULE3
X5221
X1213
1
X13047
.5 BR
A110
DIGITAL CLOCK
X5163S18
HAZARD SWITCH X10263
E29
FRONT CIGAR
LIGHTER LIGHT E25
FRONT ASHTRAY
LIGHT
.5 BR
X130451S143
CONVERTIBLE TOP
ACTUATING
SWITCH
.5 BR
X195274
D110
OBD II
CONNECTOR
X183332S8
LIGHT
SWITCH
.5 BR
X10982
M VERSIONS
.5 BR
N5
ANALOG CLOCK
Z3 VERSIONSE96
GEAR SHIFT
LEVER I
NDICATOR
2.5 BR

A52
SLIP CONTROL
MODULE
(ABS/ASC) INSTRUMENT
CLUSTER
6211.0
X6002
D100
DATA LINK
CONNECTOR
A2w
INSTRUMENT
CLUSTER
3) ENGINE SPEED
INPUT
14
G1
BATTERY
X6412POWER
DISTRIBUTION
0670.2


DATA LINK
DATA LINK CONNECTOR, PINS 1, 7, 16, 4, 12, AND 14






 






.5 SW .5 WS/GN
1.5 BL
D+
.5 SW
20
X600036
A6000
ENGINE CONTROL
MODULE (DME) TD
X8015
1
X1047
7
X1715 3X1620
X20
19
.5 SW .5 WS/GN
.5 SW .5 SW .5 WS/GNX7509
X2025
X176
X8004
.5 BL
.5 BL
X213
.5 BL
12 X10017
16
FUSE DETAILS
0670.3
P90
FRONT POWER
DISTRIBUTION BOX F26
10A
24 X10018
4
F425A
FUSE DETAILS
0670.3
12
G6509
GENERATOR
X400
3
.5 BL
A2w
INSTRUMENT
CLUSTER.75 BL
2.5 RT
X8072
TELEPHONE
CONNECTORX117524
.75 BL
M VERSIONS

1230.0 CHARGING SYSTEM












A2w
INSTRUMENT
CLUSTER X175
X176S2
IGNITION SWITCH
0) OFF
1) ACCESSORY
2) RUN
3) START
X2091
7 X33
POWER
DISTRIBUTION
0670.2X203
2.5 GN
2.5 GN
.5 GN
.5 BL
X600212
D100
DATA LINK
CONNECTOR .5 BL
X2025
.5 BL
X400
3
.75 BL
X213
X8004
.5 BL


X1100
1.5 GN
1.5 BL
TELEPHONE
CONNECTOR
2
10
3
G6509
GENERATORB+
D+
POWER
DISTRIBUTION
0670.2
X6509
16 RT





X7509


M VERSIONS
A52
SLIP CONTROL
MODULE
(ABS/ASC) X117524
.75 BL