check engine CHEVROLET AVEO 2007 1.G Service Manual

Long Trip/Highway Denition
Follow this scheduled maintenanceonlyif none of
the conditions from the Short Trip/City Scheduled
Maintenance are true. Do not use this schedule
if the vehicle is driven in a dusty area or used off
paved roads. Use the Short Trip/City schedule
for these conditions.
Driving a vehicle with a fully warmed engine under
highway conditions will cause engine oil to break
down slower.
Long Trip/Highway Intervals
Every 7,500 Miles (12 500 km):Engine Oil and
Filter Change (or every 12 months, whichever
occurs first). Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air
Cleaner Filter Inspection. Passenger Compartment
Air Filter Replacement. Drive Belt(s) Inspection.
Every 30,000 Miles (50 000 km):Engine Air
Cleaner Filter Replacement. Spark Plug
Replacement. EVAP System Service. PCV System
Service. Timing Belt Inspection. Brake/Clutch Fluid
Change (or 24 months, whichever occurs first).Every 60,000 Miles (100 000 km):Spark Plug
Wire Replacement. Timing Belt Replacement.
EVAP System Solenoid Valve Replacement.
Every 90,000 Miles (150 000 km):Fuel Filter
Replacement. Engine Oil Pan Drain Plug Washer
Replacement.
Every 150,000 Miles (240 000 km):Cooling
System Service.
These intervals only summarize maintenance
services. Be sure to follow the complete scheduled
maintenance on the following pages.Short Trip/City Scheduled
Maintenance
The services shown in this schedule up to
100,000 miles (166 000 km) should be repeated
after 100,000 miles (166 000 km) at the same
intervals for the life of this vehicle. The services
shown at 150,000 miles (240 000 km) should be
repeated at the same interval after 150,000 miles
(240 000 km) for the life of this vehicle.
SeePart B: Owner Checks and Services on
page 389andPart C: Periodic Maintenance
Inspections on page 394.
376

Footnotes
†The U.S. Environmental Protection Agency or
the California Air Resources Board has determined
that the failure to perform this maintenance item
will not nullify the emission warranty or limit
recall liability prior to the completion of the
vehicle’s useful life. We, however, urge that all
recommended maintenance services be performed
at the indicated intervals and the maintenance
be recorded.
+A good time to check your brakes is during tire
rotation. See Brake System Inspection on page 395.
3,000 Miles (5 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control
Service.
6,000 Miles (10 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control
Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 327for proper rotation pattern and
additional information.(See footnote +.)
9,000 Miles (15 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control
Service.
12,000 Miles (20 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control
Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 327for proper rotation pattern and
additional information.(See footnote +.)
15,000 Miles (25 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control
Service.
❑Replace passenger compartment air filter.
If you drive regularly under dusty conditions,
the filter may require replacement more often.
❑Inspect engine air cleaner filter. If necessary,
replace the filter. If vehicle is driven in
dusty/dirty conditions, inspect filter at every
engine oil change. SeeEngine Air Cleaner/Filter
on page 281for more information.
❑Inspect drive belt(s).
377

Long Trip/Highway Scheduled
Maintenance
The services shown in this schedule up to
100,000 miles (166 000 km) should be repeated
after 100,000 miles (166 000 km) at the same
intervals for the life of this vehicle. The services
shown at 150,000 miles (240 000 km) should be
repeated at the same interval after 150,000 miles
(240 000 km) for the life of this vehicle.
SeePart B: Owner Checks and Services on
page 389andPart C: Periodic Maintenance
Inspections on page 394.
Footnotes
†The U.S. Environmental Protection Agency or
the California Air Resources Board has determined
that the failure to perform this maintenance item
will not nullify the emission warranty or limit
recall liability prior to the completion of the
vehicle’s useful life. We, however, urge that all
recommended maintenance services be performed
at the indicated intervals and the maintenance
be recorded.
+A good time to check your brakes is during tire
rotation. See Brake System Inspection on page 395.
7,500 Miles (12 500 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 327for proper rotation pattern and
additional information.(See footnote +.)
15,000 Miles (25 000 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Replace passenger compartment air filter.
If you drive regularly under dusty conditions,
the filter may require replacement more often.
❑Inspect engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 281for more information.
❑Rotate tires. SeeTire Inspection and Rotation on
page 327for proper rotation pattern and
additional information.(See footnote +.)
❑Inspect drive belt(s).
384

Part B: Owner Checks and Services
Listed in this part are owner checks and services
which should be performed at the intervals
specified to help ensure the safety, dependability
and emission control performance of your vehicle.
Be sure any necessary repairs are completed at
once. Whenever any fluids or lubricants are added
to your vehicle, make sure they are the proper
ones, as shown in Part D.
At Each Fuel Fill
It is important for you or a service station attendant
to perform these underhood checks at each fuel fill.
Engine Oil Level Check
Check the engine oil level and add the proper oil
if necessary. SeeEngine Oil on page 277for
further details.
Engine Coolant Level Check
Check the engine coolant level and add the proper
coolant mixture if necessary. SeeEngine Coolant
on page 287for further details.
Windshield Washer Fluid Level Check
Check the windshield washer fluid level in the
windshield washer fluid reservoir and add the
proper fluid if necessary. SeeWindshield Washer
Fluid on page 298for further details.
At Least Once a Month
Tire Ination Check
Inspect the tires and make sure the tires are inflated
to the correct pressures. Do not forget to check the
spare tire. SeeInflation - Tire Pressure on page 326.
At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all
your belts, buckles, latch plates, retractors
and anchorages are working properly. Look for
any other loose or damaged safety belt system
parts. If you see anything that might keep a safety
belt system from doing its job, have it repaired.
Have any torn or frayed safety belts replaced.
Also look for any opened or broken airbag
coverings, and have them repaired or replaced.
(The airbag system does not need regular
maintenance.)
389

Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the
vehicle moves, you or others could be
injured.
1. Before you start, be sure you have enough
room around the vehicle.
2. Firmly apply both the parking brake and the
regular brake. SeeParking Brake on page 117
if necessary.
Do not use the accelerator pedal, and be
ready to turn off the engine immediately if
it starts.3. On automatic transmission vehicles, try to
start the engine in each gear. The starter
should work only in PARK (P) or
NEUTRAL (N). If the starter works in any
other position, your vehicle needs service.
On manual transmission vehicles, put the shift
lever in NEUTRAL, push the clutch pedal
down halfway and try to start the engine.
The starter should work only when the clutch
pedal is pushed down all the way to the
floor. If the starter works when the clutch pedal
is not pushed all the way down, your vehicle
needs service.
391

Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the
vehicle moves, you or others could be
injured.
1. Before you start, be sure you have enough
room around the vehicle. It should be parked
on a level surface.
2. Firmly apply the parking brake. SeeParking
Brake on page 117if necessary.
Be ready to apply the regular brake
immediately if the vehicle begins to move.
3. With the engine off, turn the ignition to ON,
but do not start the engine. Without applying
the regular brake, try to move the shift lever
out of PARK (P) with normal effort. If the shift
lever moves out of PARK (P), your vehicle
needs service.
Ignition Transmission Lock Check
While parked, and with the parking brake set,
try to turn the ignition to LOCK in each shift lever
position.
•With an automatic transmission, the ignition
should turn to LOCK only when the shift
lever is in PARK (P).
•With a manual transmission, the ignition
should turn to LOCK only when you press the
key release button.
On all vehicles, the ignition key should come out
only in LOCK.
Turn the steering wheel to the left and to the right.
It should only lock when turned to the right.
392

Parking Brake and Automatic
Transmission Park (P) Mechanism
Check
{CAUTION:
When you are doing this check, your
vehicle could begin to move. You or
others could be injured and property
could be damaged. Make sure there is
room in front of your vehicle in case it
begins to roll. Be ready to apply the
regular brake at once should the vehicle
begin to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake,
set the parking brake.
•To check the parking brake’s holding ability:
With the engine running and transmission in
NEUTRAL (N), slowly remove foot pressure
from the regular brake pedal. Do this until the
vehicle is held by the parking brake only.
•To check the PARK (P) mechanism’s holding
ability: With the engine running, shift to
PARK (P). Then release the parking brake
followed by the regular brake.
Underbody Flushing Service
At least every spring, use plain water to flush
any corrosive materials from the underbody.
Take care to clean thoroughly any areas where
mud and other debris can collect.
393

Fuel System Inspection
Inspect the complete fuel system for damage
or leaks.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if
they are cracked, swollen or deteriorated.
Inspect all pipes, fittings and clamps; replace as
needed. Clean the outside of the radiator and
air conditioning condenser. To help ensure proper
operation, a pressure test of the cooling system
and pressure cap is recommended at least once
a year.
Brake System Inspection
Inspect the complete system. Inspect brake lines
and hoses for proper hook-up, binding, leaks,
cracks, chafing, etc. Inspect disc brake pads for
wear and rotors for surface condition. Also inspect
drum brake linings for wear and cracks. Inspect
other brake parts, including drums, wheel
cylinders, calipers, parking brake, etc. Check
parking brake adjustment. You may need to have
your brakes inspected more often if your driving
habits or conditions result in frequent braking.
395

C
California Fuel............................................. 267
California Proposition 65 Warning................ 265
Canadian Owners........................................... 3
Capacities and Specifications...................... 368
Carbon Monoxide............... 97,122, 243, 260
Care of
Safety Belts............................................. 348
Your CD Player........................................ 216
Your CDs ................................................. 216
CD, MP3 ............................................207, 211
Center High-Mounted Stoplamp (CHMSL).... 315
Center Rear Passenger Position,
Safety Belts............................................... 39
Chains, Tire................................................. 335
Charging System Light.......................163, 179
Check
Engine Light....................................166, 180
Checking Things Under the Hood................ 273
Chemical Paint Spotting.............................. 352
Child Restraints
Child Restraint Systems............................. 47
Infants and Young Children........................ 44
Lower Anchors and Tethers for Children..... 53
Older Children........................................... 41Child Restraints (cont.)
Securing a Child Restraint in a
Rear Seat Position ................................. 61
Securing a Child Restraint in the
Right Front Seat Position........................ 64
Where to Put the Restraint........................ 52
Cigarette Lighter.......................................... 148
Cleaning
Aluminum Wheels.................................... 350
Exterior Lamps/Lenses............................. 349
Fabric/Carpet........................................... 346
Finish Care.............................................. 349
Inside of Your Vehicle.............................. 345
Instrument Panel, Vinyl, and
Other Plastic Surfaces.......................... 348
Leather.................................................... 347
Tires........................................................ 351
Underbody Maintenance........................... 352
Washing Your Vehicle.............................. 349
Weatherstrips........................................... 348
Windshield and Wiper Blades................... 350
Climate Control System............................... 150
Air Filter, Passenger Compartment ........... 154
Outlet Adjustment..................................... 154
Clock..................................................149, 175
Clutch, Hydraulic......................................... 286
425

E
Electrical System
Add-On Equipment................................... 355
Engine Compartment Fuse Block............. 361
Fuses and Circuit Breakers...................... 356
Headlamp Wiring..................................... 355
Instrument Panel Fuse Block................... 357
Power Windows and Other Power
Options................................................. 356
Windshield Wiper Fuses........................... 355
Engine
Air Cleaner/Filter...................................... 281
Check and Service Engine
Soon Light...................................166, 180
Coolant.................................................... 287
Coolant Heater......................................... 110
Coolant Temperature Gage...................... 165
Cooling System Inspection....................... 395
Drive Belt Routing.................................... 370
Engine Compartment Overview................ 276
Exhaust................................................... 122
Oil ........................................................... 277
Overheating............................................. 290
Running While Parked............................. 123
Starting.................................................... 109Event Data Recorders (EDR)...................... 413
Extender, Safety Belt..................................... 40
Exterior Lamps............................................ 144
F
Filter
Engine Air Cleaner................................... 281
Finish Damage............................................ 352
Fixed Mast Antenna.................................... 217
Flashers, Hazard Warning........................... 135
Flash-to-Pass.............................................. 138
Flat Tire...................................................... 335
Flat Tire, Changing...................................... 336
Flat Tire, Storing......................................... 344
Fluid
Manual Transaxle..................................... 285
Power Steering........................................ 297
Windshield Washer.................................. 298
Fog Lamp
Fog .......................................................... 146
Fog Lamp Light..................................170, 185
Fuel............................................................ 266
Additives.................................................. 267
California Fuel.......................................... 267
Filling a Portable Fuel Container.............. 272
427