CHEVROLET C/K 2003 Owners Manual

6-87 Cooling System Capacity
The following approximate capacities are given in
English and metric conversions.
Please refer to ªRecommended Fluids and Lubricantsº
in the Index for more information.
C4/C5 Models Quarts (Liters). . . . . . . . . . . . . . . . .
8.1L with manual transmission 30.1 (28.5). . . . . . . .
8.1L with automatic transmission 29.8 (28.2). . . . . .
6.6L with manual transmission 27.6 (26.1). . . . . . . .
6.6L with automatic transmission 27.3 (25.8). . . . . .
C6/C7/C8 Models Quarts (Liters). . . . . . . . . . . . . .
8.1L with manual transmission 33.3 (31.5). . . . . . . .
8.1L with manual transmission,
air conditioning and increased
cooling 34.9 (33.0). . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1L with automatic transmission 32.5 (30.8). . . . . .
7.8L 200
-230 hp engine with
manual transmission 31.6 (29.9). . . . . . . . . . . . . . . .
7.8L 200
-230 hp engine with manual
transmission, air conditioning and
increased cooling 35.3 (33.4). . . . . . . . . . . . . . . . . . . C6/C7/C8 Models Quarts (Liters). . . . . . . . . . . . . .
7.8L 200
-215 hp engine with
automatic transmission 33.7 (31.9). . . . . . . . . . . . . .
7.2L 175
-230 hp engine with
manual transmission 29.3 (27.7). . . . . . . . . . . . . . . .
7.2L 175
-230 hp engine with
manual transmission, air conditioning
and increased cooling 33.0 (31.2). . . . . . . . . . . . . . .
7.2L 175
-210 hp engine with
automatic transmission 31.4 (29.7). . . . . . . . . . . . . .
7.8L 250
-275 hp engine with
manual transmission 34.9 (33.0). . . . . . . . . . . . . . . .
7.8L 250
-275 hp engine with
manual transmission, air conditioning
and increased cooling 35.4 (33.5). . . . . . . . . . . . . . .
7.8L 230
-275 hp engine with automatic
transmission 33.3 (31.5). . . . . . . . . . . . . . . . . . . . . .
7.2L 250
-300 hp engine with manual
transmission 32.8 (31.0). . . . . . . . . . . . . . . . . . . . . .
7.2L 250
-300 hp engine with manual
transmission, air conditioning and
increased cooling 33.3 (31.5). . . . . . . . . . . . . . . . . . .
7.2L 250
-300 hp engine with automatic
transmission 31.2 (29.5). . . . . . . . . . . . . . . . . . . . . .

6-88 Engine Oil with Filter Capacity
Engine Quarts (Liters)
7.2L** 30.0 (28.4)*
8.1L** 6.5 (6.1)
7.8L** 23.8 (22.5 )
6.6L** 14.6 (13.8)
*Additional oil is required with auxiliary oil filter
systems. Make sure to add enough extra oil to fill the
auxiliary oil filter system. For vehicles equipped with
the LUBERFINER 750
-C, add 14 quarts (13.25 L).
** Check fill level on the oil indicator after initial fill to
make sure it is actually full. Oil level may vary
depending on vehicle option content.
Fuel Tank Capacity
C4/C5 Models Gallons (Liters). . . . . . . . . . . . . . . . .
Standard* 41 (155.2). . . . . . . . . . . . . . . . . . . . . . . .
Optional 40 (151.4). . . . . . . . . . . . . . . . . . . . . . . . . .
Optional 60 (227.1). . . . . . . . . . . . . . . . . . . . . . . . . .
Optional 80 (302.8). . . . . . . . . . . . . . . . . . . . . . . . . .
C6/C7/C8 Models Gallons (Liters). . . . . . . . . . . . . .
Standard 50 (189.2). . . . . . . . . . . . . . . . . . . . . . . . .
Optional 35 (132.4). . . . . . . . . . . . . . . . . . . . . . . . . .
Optional 50 (189.2). . . . . . . . . . . . . . . . . . . . . . . . . .
Optional
70 (264.8) . . . . . . . . . . . . . . . . . . . . . . . .
Optional75 (283.8) . . . . . . . . . . . . . . . . . . . . . . . .
Optional& 100 (378.5). . . . . . . . . . . . . . . . . . . . . . .
* One 25
-gallon (94.6 L) tank and one 16-gallon
(60.6 L) tank

Two 35
-gallon (132.4 L) tanks
One 25
-gallon (94.6 L) tank and One 50-gallon
(189.2 L) tank
&Two 50
-gallon (189.2 L) tanks

6-89 Transmission Capacity
For manual transmissions, the correct oil level is to the
bottom of the fluid fill plug opening. The oil capacity
will vary, due to the angle of the transmission, with the
vehicle. For automatic transmissions, see the Allison
Automatic Transmission Operator's Manual for oil
check and maintenance information.
Manual Transmission Pints (Liters). . . . . . . . . . . .
ZF S6
-650 12.7 (6.0). . . . . . . . . . . . . . . . . . . . . . . . .
RT6609 12.5 (5.9). . . . . . . . . . . . . . . . . . . . . . . . . . .
RT8709B 25.1 (11.8). . . . . . . . . . . . . . . . . . . . . . . . .
FS4205A, FS4205B, FS4205C 11.1 (5.3). . . . . . . . .
FS5205A, FS5205C 11.6 (5.5). . . . . . . . . . . . . . . . .
FS5406 18.4 (8.7). . . . . . . . . . . . . . . . . . . . . . . . . . .
FS6305A, FS6305B 18.4 (8.7). . . . . . . . . . . . . . . . .
FS6406 18.4 (8.7). . . . . . . . . . . . . . . . . . . . . . . . . . .
FS8406 18.5 (8.8). . . . . . . . . . . . . . . . . . . . . . . . . . .
RT8908LL 29.1 (13.8). . . . . . . . . . . . . . . . . . . . . . . . Automatic Transmission Pints (Liters). . . . . . . . . .
MD 3060 P 52.0 (24.6)*. . . . . . . . . . . . . . . . . . . . .
MD 3560 P 52.0 (24.6)*. . . . . . . . . . . . . . . . . . . . .
1000 Series 16.0 (8.9)*. . . . . . . . . . . . . . . . . . . . . .
2000 Series 35.0 (13.5)*. . . . . . . . . . . . . . . . . . . . .
2200 Series 35.0 (13.5)*. . . . . . . . . . . . . . . . . . . . .
2400 Series 35.0 (13.5)*. . . . . . . . . . . . . . . . . . . . .
*Add two pints (one liter) when changing spin-on or
remote filter.

6-90 Rear Axle Lubricant Capacity
Single Speed Axle Pints (Liters). . . . . . . . . . . . . . . .
80 10.0 (4.7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S135 26.0 (12.3). . . . . . . . . . . . . . . . . . . . . . . . . . . .
19060S 31.0 (14.7). . . . . . . . . . . . . . . . . . . . . . . . . .
21060D 31.0 (14.7). . . . . . . . . . . . . . . . . . . . . . . . . .
21060S 31.0 (14.7). . . . . . . . . . . . . . . . . . . . . . . . . .
S150 28.0 (13.0). . . . . . . . . . . . . . . . . . . . . . . . . . . .
23090S 40.0 (19.0). . . . . . . . . . . . . . . . . . . . . . . . . .
23105S 56.0 (26.5). . . . . . . . . . . . . . . . . . . . . . . . . .
26105S 54.0 (25.5). . . . . . . . . . . . . . . . . . . . . . . . . .
Tw o
-Speed Axle Pints (Liters). . . . . . . . . . . . . . . . .
19060T 38.0 (18.0). . . . . . . . . . . . . . . . . . . . . . . . . .
21060T 38.0 (18.0). . . . . . . . . . . . . . . . . . . . . . . . . .
23082T 40.0 (19.0). . . . . . . . . . . . . . . . . . . . . . . . . .
26080T 44.0 (20.8). . . . . . . . . . . . . . . . . . . . . . . . . .
Tandem Axles Pints (Liters). . . . . . . . . . . . . . . . . . .
DS344 (front) 32.0 (15.1). . . . . . . . . . . . . . . . . . . . .
RS344 (rear) 31.0 (14.7). . . . . . . . . . . . . . . . . . . . . .
DSH44 (front) 32.0 (15.1). . . . . . . . . . . . . . . . . . . . .
RSH44 (rear) 31.0 (14.7). . . . . . . . . . . . . . . . . . . . . .
DS404, DS404P (front) 32.0 (15.1). . . . . . . . . . . . . .
RS404 (rear) 31.0 (14.7). . . . . . . . . . . . . . . . . . . . . .
Air Conditioning Refrigerant
Capacity
If you do your own service work, you'll need the proper
service manual. See ªDoing Your Own Service Workº in
the Index for additional information. It is recommended
that service work on your air conditioning system be
performed by a qualified technician.
Air Conditioning Refrigerant
R134a 2.1 lbs. (1.0 kg). . . . . . . . . . . . . . . . . . . . . . .
Use Refrigerant Oil, R143a Systems
Normal Maintenance
Replacement Parts
Allison Transmission External Filters
See the Allison Transmission Operator's Manual in your
vehicle for external filter part numbers and information.
Air Compressor Filter
Air Compressor Part Number
Bendix Tu
-Flo
550 (13.2 CFM)2467368

6-91 Service Replacement Part and Filter Recommendations
Engine 7.2L 8.1L 7.8L 6.6L
RPO LG5 L18 LG4 LB7
Spark Plug
ACDelco

41-983
Gap 0.060 inch (1.52 mm)
Torque 14.75 lb. ft. (20.0 Nm)
Oil Filter
CAT

1R0739 ACDelco
PF454GM Part No. 94392475
ACDelco
PF1218
Air Cleaner Donaldson P522606
ACDelco

A1518CC4/C5 Models:
GM Part No. 88937527
C6/C7/C8 Models:
GM Part
No. 88937548***C4/C5 Models:
GM Part No. 88937527
C6/C7/C8 Models:
GM Part No. 88937548***
Fuel Filter
ACDelco


915 Primary**ACDelco
GF626*GM Part No. 94392474 GM Part No. 97256734

6-92
Engine 7.2L 8.1L 7.8L 6.6L
Power Steering
Fluid FilterGM Part
No. 88892858GM Part
No. 88892858GM Part
No. 88892858GM Part
No. 88892858
Secondary
Fuel FilterCAT

1R0751GM Part
No. 25055052GM Part
No. 15098649
Pressure Caps
RC
-54GM Part
No. 15997145GM Part
No. 15075118GM Part
No. 15075118
*Optional Davco (K28) D350921 spin
-on type filter
located on driver's side frame rail.
**Optional Cold Weather (KUK) Racor B6484GM
spin
-on type filter located on driver's side frame rail.*** Optional air filter (GM Part No. 88937525)
for C6/C7/C8 Models. Fits inside standard size filter
(GM Part No. 88937548) listed previously.

7-
7-1
Section 7 Maintenance Schedule
This section covers the maintenance required for your vehicle. Your vehicle needs these services to retain its safety,
dependability and emission control performance.
7
-2 Introduction
7
-4 Part A: Scheduled Maintenance Services
7
-5 Scheduled Maintenance7
-21 Part B: Owner Checks and Services
7
-27 Part C: Recommended Fluids and Lubricants
7
-30 Part D: Maintenance Record

7-2
Have you purchased the GM Protection Plan? The Plan
supplements your new vehicle warranties. See your
Warranty and Owner Assistance booklet or your dealer
for details.
Introduction
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. All recommended maintenance procedures
are important. Improper vehicle maintenance can even
affect the quality of the air we breathe. Improper fluid
levels or the wrong tire inflation can increase the level
of emissions from your vehicle. To help protect our
environment, and to keep your vehicle in good
condition, please maintain your vehicle properly.
Maintenance Requirements
Maintenance intervals, checks, inspections and
recommended fluids and lubricants as prescribed in this
manual are necessary to keep your vehicle in good
working condition. Any damage caused by failure to
follow recommended maintenance may not be covered
by warranty.

7-3 How This Section is Organized
This maintenance schedule is divided into four parts:
ªPart A: Scheduled Maintenance Servicesº explains
what to have done and how often. Some of these
services can be complex, so unless you are technically
qualified and have the necessary equipment, you should
let your dealer's service department or another qualified
service center do these jobs.
CAUTION:
Performing maintenance work on a vehicle can
be dangerous. In trying to do some jobs, you can
be seriously injured. Do your own maintenance
work only if you have the required know
-how
and the proper tools and equipment for the job.
If you have any doubt, have a qualified
technician do the work.
If you want to get the service information, see ªService
and Owner Publicationsº in the Index.ªPart B: Owner Checks and Servicesº tells you
what should be checked and when. It also explains what
you can easily do to help keep your vehicle in good
condition.
ªPart C: Recommended Fluids and Lubricantsº lists
some recommended products necessary to help keep
your vehicle properly maintained. These products, or
their equivalents, should be used whether you do the
work yourself or have it done.
ªPart D: Maintenance Recordº is a place for
you to record and keep track of the maintenance
performed on your vehicle. Keep your maintenance
receipts. They may be needed to qualify your vehicle
for warranty repairs.

7-4
Part A: Scheduled Maintenance
Services
Using Your Maintenance Schedule
We at General Motors want to help you keep your
vehicle in good working condition. But we don't know
exactly how you'll drive it. You may drive very short
distances only a few times a week. Or you may drive
long distances all the time in very hot, dusty weather.
You may use your vehicle in making deliveries or in
many other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You may need more
frequent checks and replacements. So please read the
following and note how you drive. If you have any
questions on how to keep your vehicle in good
condition, see your dealer.
This part tells you the maintenance services you should
have done and when you should schedule them. If you
go to your dealer for your service needs, you'll know
that GM
-trained and supported service people will
perform the work using genuine GM parts.The proper fluids and lubricants to use are listed in
Part C. Make sure whoever services your vehicle uses
these. All parts should be replaced and all necessary
repairs done before you or anyone else drives
the vehicle.
This schedule is for vehicles that:

carry passengers and cargo within recommended
limits. You will find these limits on your vehicle's
GVW Rating label. See ªLoading Your Vehicleº in
the Index.

are driven on reasonable road surfaces within legal
driving limits.

use the recommended fuel. See ªFuelº in the Index.
Scheduled Maintenance Supplements
If your vehicle has a Caterpillar diesel engine, your
owner's manual is supplemented by the Caterpillar
Diesel Engine Operation & Maintenance Manual. If
your vehicle has an Allison transmission, your owner's
manual is supplemented by an Allison Transmission
Operator's Manual. Always refer to these manuals for
related maintenance services.