fuel CHEVROLET C/K 2003 Owners Manual

Page 93 of 386

2-18 Gasoline Engine Warm-Up
When you've started your engine, let it run for 20 or
30 seconds to warm up before you put a load on
the engine.
Drive at moderate speeds for the first few miles,
especially in cold weather. Running a cold engine at
high speed can damage it. See ªEngine High Idle
Systemº in the Index if your vehicle has this feature.
Restarting the Gasoline Engine While
Moving (Automatic Transmission)
If you have to restart the engine while the vehicle is
moving, you'll first have to shift the automatic
transmission to NEUTRAL (N). This safety feature
prevents starting the engine when the transmission is
in a drive gear.
Stopping the Gasoline Engine
Let your engine idle for a few seconds before turning it
off after you have finished driving your vehicle.
If you shift to NEUTRAL (N) or PARK (P), set the
parking brake.
If your vehicle has a two
-speed axle, put the range
selector in LOW. To be sure the axle has shifted into
LOW, engage the clutch and transmission; the vehicle
may move slightly when you do this.
While your engine is idling before you turn it off, you
can make a list of any operational or handling concerns
to give to responsible maintenance personnel so they can
handle them right away.
Moisture will condense in a fuel tank that is almost
empty if the engine has not run for a while, even just
overnight under some conditions. So, it's always best to
refuel your vehicle at the end of each run.

Page 100 of 386

2-25
NOTICE:
If the wait to start light stays on, it means that
your vehicle could have one of several problems,
so you should have it serviced right away.
3. If the engine does not start after 15 seconds of
cranking, turn the ignition key to OFF. Wait
one minute for the starter to cool, then try the
same steps again.
If you're trying to start your engine after you've run
out of fuel, follow the steps in ªRunning Out of Fuel.º
See ªDiesel Fuel Requirements and Fuel Systemº in
the Index.
When your engine is cold, let it run for a few minutes
before you move your vehicle. This lets oil pressure
build up. Your engine will sound louder when it's cold.
NOTICE:
If you're not in an idling vehicle and the engine
overheats, you wouldn't be there to see the
overheated engine condition. This could damage
your vehicle. Don't let your engine run when
you're not in your vehicle.
Cold Weather Starting (Diesel Engine)
The following tips will help you get good starting in
cold weather.
Use the recommended engine oil when the outside
temperature drops below freezing. See ªEngine Oilº in
the Index. When the outside temperature drops below
0F (
-18C), use of the engine coolant heater is
recommended.
If you experience longer cranking times, notice an
unusual amount of exhaust smoke or are at higher
altitudes (over 7,000 ft. or 2 135 m), you may use your
engine coolant heater. See ªEngine Coolant Heaterº in
the Index.
See ªDiesel Fuel Requirements and Fuel Systemº in the
Index for information on what fuel to use in cold weather.

Page 101 of 386

2-26 If Your Diesel Engine Won't Start
If you've run out of fuel, look at ªRunning Out of Fuel.º
See ªDiesel Fuel Requirements and Fuel Systemº in
the Index.
If you're not out of fuel, and your engine won't start,
do this:
Turn your ignition key to RUN. IMMEDIATELY
after the wait to start light goes off, turn the ignition
key to START.
If the light doesn't go off, wait a few seconds, then try
starting your engine again. And, see your dealer as soon
as you can for a starting system check.
If the light comes on and then goes off and you know
your batteries are charged, but your engine still won't
start, your vehicle needs service.
If the light does not come on when the engine is cold,
your vehicle needs service.If your batteries don't have enough charge to start your
engine, see ªBatteryº in the owner's manual.
Be sure you have the right oil for your engine, and that
you've changed the oil at the proper times. If you use
the wrong oil, your engine may be harder to start.
Be sure you are using the proper fuel for existing
weather conditions. See ªDiesel Fuel Requirements and
Fuel Systemº in the Index.
If the engine starts, runs a short time, then stops, your
vehicle needs service.
CAUTION:
Do not use gasoline or starting ªaids,º such as
ether, in the air intake. They could damage your
engine. There could also be a fire, which could
cause serious personal injury.

Page 103 of 386

2-28
The voltmeter charge indicator gage tells you the
condition of your battery's charge. The gage should
be in the center area during engine operation. The
red area on the left indicates an undercharge
condition; the red area on the right indicates an
overcharge. If the gage is in either red area, have the
battery and charging system checked right away.
NOTICE:
For diesel engines, don't allow the engine to
operate at low idle for more than five minutes.
This can cause low engine operating
temperatures which can affect engine operation
and reduce engine life. Engine idle speed should
be increased to 1200 rpm whenever extended idle
is required. Once started, the engine should be
placed under load to allow the engine coolant
temperature to reach 150F (66C) before
shutting off the engine.
Engine Coolant Heater (If Equipped)
If your vehicle is equipped
with this feature, the plug
-in
receptacle is located under
the driver's door.
In very cold weather, 0F (
-18C) or colder, the engine
coolant heater can help. You'll get easier starting and
better fuel economy during engine warm
-up. Usually,
the coolant heater should be plugged in a minimum of
four hours prior to starting your vehicle.

Page 104 of 386

2-29 To Use the Engine Coolant Heater
1. Turn off the engine.
2. Find the plug
-in receptacle (either behind the front
bumper or in the component box).
3. Plug a heavy
-duty, three-prong extension cord
(rated for at least 15 amps) into the vehicle's plug
-in
receptacle first. Then plug the extension cord into a
normal, grounded 110
-volt AC outlet.
CAUTION:
Plugging the cord into an ungrounded outlet
could cause an electrical shock. Also, the wrong
kind of extension cord could overheat and cause
a fire. You could be seriously injured. Plug the
cord into a properly grounded three
-prong
11 0
-volt AC outlet. Use a heavy-duty three-prong
extension cord rated for at least 15 amps.
4. Before starting the engine, be sure to unplug
the cord.
How long should you keep the coolant heater plugged
in? The answer depends on the outside temperature.
From 32F to
-10F (0C to -23C), keep the coolant
heater plugged in at least two hours. Below
-10F
(
-23C), keep the coolant heater plugged in for a
minimum of eight hours or overnight. It will not harm
either the coolant heater or the vehicle to leave the
coolant heater plugged in longer than the times stated.
Be sure to remove and store the cord before starting the
engine. See ªDiesel Fuel Requirements and Fuel
Systemº in the Index for information on what fuel to
use in cold weather.

Page 111 of 386

2-36 Overdrive Defeat (If Equipped)
If your vehicle has this feature, you can select not to
shift up to fifth gear. This is useful when towing or
under a heavy load.
The overdrive defeat switch
is located in the instrument
panel to the right of the
steering column.
Press the switch to limit the transmission to fourth gear.
This will allow for better fuel economy and fewer
downshifts while pulling a tractor or trailer or under a
heavy load. The indicator light in the switch will come
on whenever overdrive defeat is active.
Manual Transmission Operation
Using the Clutch
When you're starting to move the vehicle, it's important
to begin with the engine speed at idle. Then start to
engage the clutch and listen for an engine speed drop
of about 100 rpm. At this point, the clutch is engaging,
so you should increase the engine speed and fully
engage the clutch. It's important not to increase the
engine speed sooner or before the clutch begins it's
engagement. If you do, you can cause damage to
your vehicle.
Double-Clutching
You must use the double-clutching method when you
shift an unsynchronized gear set. Disengage the clutch,
shift to neutral and engage the clutch. When upshifting,
slow the engine until the engine rpm and road speed
match. When downshifting, accelerate the engine until
the engine rpm and road speed match. Then quickly
disengage the clutch and move the shift lever to the next
gear position and engage the clutch.

Page 145 of 386

2-70
Instrument Panel Cluster
Your instrument panel cluster is designed to let you know at a glance how your vehicle is running. You'll know how
fast your going, about how much fuel is left and many other things you'll need to drive safely and economically.
United States, Diesel Engine shown, Canada and Gasoline Engine similar

Page 161 of 386

2-86 Malfunction Indicator Lamp
(Service Engine Soon Light)
If this light comes on
or flashes while you
are driving, two things
may happen.
First, you won't notice any difference in engine
performance, but your tail pipe emissions may increase.
Second, your engine may not run properly or may stall
without warning. If either of these things happen, drive
or tow your vehicle to your dealer for service.This light should come on when the ignition is on, but
the engine is not running, as a check to show you it is
working. If it does not come on at all, have it repaired.
NOTICE:
If you keep driving your vehicle with this light
on, after a while, your emission controls may not
work as well, your fuel economy may not be as
good and your engine may not run as smoothly.
This could lead to costly repairs that may not be
covered by your warranty.

Page 168 of 386

2-93 Fuel Gage
Your fuel gage is located on
the right side of your
instrument panel cluster.
When the ignition is on, your fuel gage lets you know
about how much fuel you have left. When the gage first
shows empty, you'll still have a little fuel left, but you
should get more fuel soon.
If your vehicle has dual fuel tanks, the reading on the
gage is the total fuel left in both tanks.
Here are four concerns of some operators. None of these
shows a problem with your fuel gage:
The gage moves a little when you turn a corner or
speed up.The gage doesn't go back to empty when you turn
off the ignition.
At the gas station, the pump shuts off before the gage
reads full.
It takes a little more or less fuel to fill up than the
gage indicated.
If you have a diesel engine, also see your Caterpillar

Operation & Maintenance Manual.
Water in Fuel Warning Light (If Equipped)
If your vehicle is equipped
with a diesel engine, you
may have this light
This light will come on to warn you that there is water
in the fuel system. For more information on how this
light works, see ªDiesel Fuel Requirements and Fuel
Systemº in the Index.

Page 172 of 386

3-3 Heater/Air Conditioning Controls
(If Equipped)
If your vehicle has air conditioning, the heater/air
conditioning control panel will look like this.
Fan Knob
The knob on the left side of the control panel regulates
the fan speed. It has four speeds.
To increase airflow, turn the knob clockwise. To
decrease airflow, turn it counterclockwise. To turn the
fan off, turn the mode knob on the far right all the way
counterclockwise.Temperature Knob
The middle knob on the control panel is used to adjust
the temperature of the air flowing into the passenger
compartment of your vehicle.
Turn the knob toward the red area for warmer air.
Turn the knob toward the blue area for cooler air.
Mode Knob
The knob on the right side of the control panel is used to
select the direction of the air flowing into the vehicle.
(Maximum Air Conditioning): Turn the right
knob to maximum air conditioning for maximum
cooling. This setting puts the system in the recirculation
mode and helps to maximize your air conditioner's
performance and your vehicle's fuel economy. This
setting also cools the air the fastest. After the vehicle's
interior reaches a comfortable temperature, turn the
knob clockwise to place the air conditioning system in
the regular air conditioning mode.
(Air Conditioning): This setting is used for
normal cooling on hot days. It cools outside air and
directs it through the instrument panel vents.

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