ABS CHEVROLET CAMARO 1982 Repair Guide

Page 698 of 875


GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 698
5. Disconnect and plug hose to canister purge port.
6. Disconnect and plug hose to idle load compensator.
7. Back out idle stop screw
on carburetor 3 turns.
8. Turn air conditioning OFF.
9. Block drive wheels, set parki ng brake, place transmission in P, start and
warm engine to normal operating temperature. Make certain choke is
OPEN .
10. With engine RUNNING place transmission in D and idle load
compensator fully extended (no vacuum applied). Using tool J-29607, or
equivalent, adjust plunger to obtain 650-750 rpm. Locknut on plunger
must be held with a wrench to prevent damage to guide tabs.
11. Measure distance from the locknut to tip of the plunger. This distance
must not exceed 1 in. (25mm). If it does check for low idle condition.
12. Reconnect vacuum hose to idle load compensator and observe idle
speed.
13. Idle speed should be between 425-475 rpm in D.
14. If idle speed is correct no further adjustment is necessary, proceed to the
next step. If idle speed is still incorrect continue as follows:
It may be necessary to remove the idle load compensator from the engine
unless a hex key wrench is m odified to clear obstructions.
a. Stop engine, remove rubber cap from the center outlet tube.
b. Using a 0.90 in. (23mm) hex wrench, insert through open center tube to
engage idle speed adjusting screw.
c. If idle speed was low, turn t he adjusting screw counterclockwise
approximately 1 turn for every 85 rpm low. If idle speed was high turn
screw 1 turn for every 85 rpm high.
15. Disconnect and plug vacuum hose to the idle load compensator.
16. Using a hand pump, apply vacuum to the idle load compensator until fully
retracted.
17. Adjust the idle stop screw on carburetor float bowl to obtain 450 rpm in
D .
18. Place transmission in P and stop engine.
19. Reconnect the idle load compensator.
20. Reconnect all vacuum hoses.
21. Install air cleaner and gasket. Remove wheel blocks.

Page 716 of 875


GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 716
INJECTOR REPLACEMENT
Use care in removing injectors to prev
ent damage to the electrical connector
pins on top of the injector, the fuel injector fuel filter and nozzle. The fuel injector
is serviced as a complete assembly on ly and should never be immersed in any
type of cleaner.
SINGLE INJECTOR UNITS 1. Relieve the fuel system pressure.
2. Remove the air cleaner.
3. Detach the injector connector by squeezing the two tabs together and
pulling straight up.
4. Remove the screws securing the fuel meter cover. Note the location of
any short screws for correct placement during reassembly.
CAUTION - DO NOT remove the four screws se curing the pressure regulator to
the fuel meter cover. The fuel pressure regulator includes a large spring under
heavy tension which could cause personal injury if released.
5. With the old fuel meter gasket in place to prevent damage to the casting,
use a prytool and fulcrum to pry the inje ctor carefully until it is free from
the fuel meter body.
6. Remove the injector.
7. Remove the large O-ring and steel back-up washer at the top of the
injector cavity in the fuel meter body.
8. Remove the small O-ring located at the bottom of the injector cavity.
To Install: 9. Lubricate the new, small O-ring with automatic transmission fluid; then,
push the new O-ring on the nozzle end of the injector up against the
injector fuel filter.
10. Install the steel backup washer in the recess of the fuel meter body.
Lubricate the new large O-ring with automatic transmission fluid, then
install the O-ring directly above t he backup washer, pressing the O-ring
down into the cavity recess. The O-ri ng is properly installed when it is
flush with the casting surface.
WARNING - Do not attempt to reverse this procedure and install the backup
washer and O-ring after the injector is located in the cavity. To do so will
prevent proper seating of the O-ring in th e cavity recess which could result in a
fuel leak and possible fire.
11. Install the injector by using a pushing/twisting mo tion to center the nozzle
O-ring in the bottom of the injector cavity and aligning the raised lug on
the injector base with the notch cast into the fuel meter body. Push down
on the injector making sure it is fully seated in the cavity. Injector
installation is correct when the lug is seated in the notch and the
electrical terminals are parallel to the throttle shaft.

Page 718 of 875


GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 718


Fig. 5: Installing the fuel injectors
DUAL INJECTOR UNITS 1. Relieve the fuel system pressure.
2. Remove the air cleaner.
3. Disconnect the injector connector by squeezing the two tabs together and pulling straight up.
4. Remove the screws securi ng the fuel meter cover.
CAUTION - DO NOT remove the four screws securing the pressure regulator to
the fuel meter cover. The fuel pressure regulator includes a large spring under
heavy tension which could cause personal injury if released.
5. With the old fuel meter gasket in pl ace to prevent damage to the casting,
use a suitable prytool and fulcrum to pr y the injector carefully until it is
free from the fuel meter body.
6. Remove the injector.
7. Remove the small O-ring from the nozzle end of the injector and discard
it.
8. Remove the old fuel meter cover gasket and discard it.
9. Remove the upper O-ring and steel ba ckup washer from the top of the
injector cavity. Discard the O-ring.
To install: 10. Install the steel backup washer in t he counterbore of the fuel meter body.

Page 736 of 875


GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 736
The mass air flow systems measure the
mass of air that is drawn into the
engine cylinders, rather than just the vo lume. The sensor contains a hot-wire
sensing unit, which is made up of an electronic balanced bridge network.
Whenever current is suppli ed to the sensor, the bridge is energized and the
sensing hot-wire is heated. As the air enter s the mass air flow sensor, it passes
over and cools the hot wire. When the hot wire is cooled, it's resistance changes
and additional current is needed to k eep the bridge network balanced. This
increase in current is sent to the computer as a voltage signal and is used to
calculate the mass of the incoming air. The ECM uses this information to\

determine the duration of fuel injection pulse, ignition timing and EGR operation.
The speed density systems calculate the volume of air moving through the
intake. The ECM establishes the speed fact or through a signal from the ignition
module. The Manifold or Intake Air Temperature (MAT/IAT) and the Engine
Coolant Temperature (ECT) sensors work together to assure that proper
temperature information gets to the ECM wh ile the Manifold Absolute Pressure
(MAP) sensor monitors the changes in m anifold pressure which results from
changes in engine loading. These three se nsors contribute to the density factor.
Together, these inputs (engine speed, coolant temperature sensor, etc ...) are
the major determinants of the air/fuel mixture delivered by the fuel injection
system.
The following engines and fuel managem ent systems are covered in this
section:
• 1985-1989 2.8L MPFI - Mass Air Flow
• 1990-1992 3.1L MPFI - Speed Density
• 1985-1989 5.0L and 5.7L TPI - Mass Air Flow
• 1990-1992 5.0L and 5.7L TPI - Speed Density
Relieving Fuel System Pressure

1. Disconnect the negative battery cable to prevent fuel discharge if the key
is accidentally turned to the RUN position.
2. Loosen the fuel filler cap to reliev e the tank pressure and do not tighten
until service has been completed.
3. Connect J-34730-1 fuel pressure gauge or equivalent, to the fuel
pressure test valve. Wrap a shop towel around the fitting while
connecting the gauge to prevent spillage.
4. Place the end of the bleed hose into a suitable container and open the
valve to relieve the fuel system pressure.
ELECTRIC FUEL PUMP
REMOVAL & INSTALLATION
The fuel pump is part of t he fuel sender assembly located inside the fuel tank.

Page 766 of 875


GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 766
In addition to the above it
ems there are several others that are not absolutely
necessary, but handy to have around. These include an equivalent oil
absorbent gravel, like cat litter, and the usual supply of lubricants, antifreeze
and fluids. This is a basic list for rout ine maintenance, but only your personal
needs and desire can accurately determine your list of tools.
After performing a few projects on the vehi cle, you'll be amazed at the other
tools and non-tools on your workbench. Some useful household items are: a
large turkey baster or siphon, empty coff ee cans and ice trays (to store parts), a
ball of twine, electrical t ape for wiring, small rolls of colored tape for tagging
lines or hoses, markers and pens, a note pad, golf tees (for plugging vacuum
lines), metal coat hangers or a roll of mechanic's wire (to hold things out of the
way), dental pick or similar long, poi nted probe, a strong magnet, and a small
mirror (to see into rece sses and under manifolds).

Fig. 7: Although not always necessary, us ing specialized brake tools will save
time

Page 797 of 875


GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 797
The cooling system should be drained, th
oroughly flushed and refilled at least
every 30,000 miles or 24 months. This operation should be done with the \
engine cold.
1. Drain the cooling system as de scribed earlier in this section.
2. Fill the cooling system with warm water and start the engine. Run the
engine until normal operating temperature is reached.
3. At this point, turn the engine o ff and again drain the cooling system.
4. Repeat this procedure until the flui d draining from the system is nearly
colorless.
5. Remove, empty and reinstall the coolant recovery reservoir assembly.
6. Fill the cooling system with a 50/50 mixture of ethylene glycol antifreeze,
as outlined in the prev ious procedure.
BRAKE MASTER CYLINDER
FLUID RECOMMENDATIONS
When adding or replacing the brake fluid, always use a top quality fluid, such as
Delco Supreme II or equivalent DOT-3 flui d. DO NOT allow the master cylinder
reservoir to remain open for long periods of time; brake fluid absorbs moisture
from the air, reducing it s effectiveness and causing corrosion in the lines.
Avoid spilling brake fluid on any of the vehicle's painted surfaces, wiring cables
or electrical connections. Brake fl uid will damage paint and electrical
connections. If any fluid is spilled on t he vehicle, flush with water to lessen
damage.
LEVEL CHECK

Fig. 1: Check master cylinder fluid leve l against indicator on side of reservoir.
Fluid level should not be below MIN marking on reservoir.

Page 839 of 875


GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 839
COIL SPRINGS
REMOVAL & INSTALLATION
1. Raise the car by the frame so that the rear axle can be independently
raised and lowered.
2. Support the rear axle with a floor jack.
3. If equipped with brake hose attaching brackets, disconnect the brackets
allowing the hoses to hang free. Do not disconnect the hoses. Perform
this step only if the hoses woul d otherwise be stretched and damaged
when the axle is lowered.
4. Disconnect the track bar from the axle.
5. Remove the lower shock absorber bol ts and lower the axle. Make sure
the axle is supported securely on t he floor jack and that there is no
chance of the axle slipping after the shock absorbers are disconnected.
On vehicles equipped with a 4-cylinder engine, remove the driveshaft.
6. Lower the axle and remove the coil spring. Do not lower the axle past th\
e limits of the brake lines or the lines will be damaged.
To install: 7. Position spring with the axle lowered.
8. On vehicles equipped with 4-cylinder engines, install the driveshaft.
9. Raise the axle and install the lower shock absorber bolts.
10. Connect the track bar to the axle.
11. Connect the brake hose attaching brackets, if removed.
12. Remove the support from the rear axle.
13. Lower the vehicle.


















Page 840 of 875


GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 840
SHOCK ABSORBERS
REMOVAL & INSTALLATION

Fig. 1: Rear shock upper mount

Fig. 2: Rear shock lower mount

Page 841 of 875


GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 841
1. Jack up the car to a convenient working height. Support the axle
assembly with jackstands.
2. Disconnect the upper s hock attaching nuts.
3. Remove the lower shock to axle mounting bolt.
4. Remove the shock absorber.
To install: 5. Position the shock into place.
6. Install the lower shoc k to axle mounting bolt. Torque to 70 ft. lbs. (95
Nm).
7. Connect the upper shock attaching nuts. Torque the upper nuts to 13 ft.
lbs. (17 Nm).
8. Lower the car.
TESTING
Visually inspect the shock absorber. If there is evidence of leakage and the
shock absorber is covered with oil, t he shock is defective and should be
replaced.
If there is no sign of excessive leakage (a small amount of weeping is normal)
bounce the car at one corner by pressi ng down on the fender or bumper and
releasing. When you have the car bouncing as much as you can, release it. The
car should stop bouncing after the first rebound. If the bouncing continues past
the center point of the bounce more t han once, the shock absorbers are worn
and should be replaced.





















Page 843 of 875


GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 843
TRACK BAR BRACE
REMOVAL & INSTALLATION
1. Raise the rear of the vehicle, pl ace jackstands under the rear axle, then
lower the jack so that the stands are supporting all of the weight.
2. Remove the heat shield screw s from the track bar brace.
3. Remove the three track bar brace-to-body brace screws.
4. Remove the track bar-to-body bra cket fasteners and remove the track
bar brace.
To install: 5. Place the track bar brace into position.
6. Install the track bar-to-body bracket fasteners.
7. Install the three track bar brace-to-body brace screws.
8. Install the heat shield scre ws to the track bar brace.
9. Lower the vehicle.
CONTROL ARM
REMOVAL & INSTALLATION
Remove/reinstall only one lower control ar m at a time. If both arms are removed
at the same time, the axle could roll or slip sideways, making reinstallation of
the arms very difficult.
1. Raise the rear of the vehicle, pl ace jackstands under the rear axle, then
lower the jack so that the stands are supporting all of the weight.
2. Remove the control arm attachi ng fasteners, then remove the control
arm.
3. Installation is a simple matter of bol ting the arm into place. Torque the 3
bolts at the body brace bracket to 35 ft. lbs. (47 Nm) and the nut at the
body bracket to 61 ft. lbs. (83 Nm).
TORQUE ARM
REMOVAL & INSTALLATION
The coil springs must be removed BEFORE the torque arm. If the torque arm is
removed first, vehicle damage will result. In order to proceed, the vehicle must
be supported in a manner whic h will allow the rear axle height to be adjusted
independently of the body height.
1. Remove the track bar mounting bolt at the axle assembly, then loosen
the track bar bolt at the body brace.
2. Disconnect the rear brake hose clip at the axle assembly, which will allow
additional drop of the axle.
3. Remove the lower attaching nuts from both rear shock absorbers.
4. Disconnect the shock absorbers from their lower attaching points.

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