CHEVROLET CAVALIER 1997 3.G Owners Manual

Downloaded from www.Manualslib.com manuals search engine At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specified in Part
D.
Body Lubrication Service
Lubricate all body door and rear compartment hinges.
Also lubricate all hinges and latches, including those for
the primary and secondary hood latches, glove box door,
console door and any folding seat hardware. Part
D tells
you what to use. More frequent lubrication may be
required when exposed to a corrosive environment.
Starter Switch Check
A CAUTION:
_. 7
When you are doing this check, the vehicle could
move suddenly.
If it does, you or others could be
injured. Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake (see “Parking
Brake” in the Index if necessary) and the
regular brake.
NOTE:
Do not use the accelerator pedal, and be
ready to turn off the engine immediately if it starts.
3. On automatic transaxle vehicles, try to start the
engine in each gear. The starter should work only in
PARK (P) or NEUTRAL (N).
If the starter works in
any other position, your vehicle needs service.
On manual transaxle vehicles, put the shift lever in
NEUTRAL (N), push the clutch down halfway and
try to start the engine. The starter should work only
when the clutch is pushed down all the way to the
floor.
If the starter works when the clutch isn’t
pushed all
the way down, your vehicle needs service.

Downloaded from www.Manualslib.com manuals search engine Brake-Transaxle Shift Interlock (BTSI) Check (Automatic Transaxle)
When you are doing this check, the vehicle could
move suddenly. If it does, you or others could be
injured. Follow the steps below.
1. Before you start, be sure you have enough room around the vehicle. It should be parked on a
level surface.
2. Firmly apply the parking brake (see “Parking Brake” in the Index
if necessary).
NOTE: Be ready to apply the regular brake
immediately if the vehicle begins to move.
3. With the engine off, turn the key to the RUN
position, but don’t start the engine. Without applying
the regular brake, try to move the shift lever out of
PARK (P) with normal effort. If the shift lever
moves
out of PARK (P), your vehicle’s BTSI
needs service.
Ignition Transaxle Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to LOCK in each shift lever position.
With an automatic transaxle, the key should turn to
LOCK only when the shift
lever is in PARK (P).
0 With a manual transaxle, the key should turn
to LOCK only when the shift lever is in
REVERSE (R).
On vehicles with a key release button, try to turn the key
to LOCK without pressing the button. The key should
turn to LOCK only when you press the key button.
On all vehicles, the key should come out only in LOCK.
Turn the steering wheel to the left and to the right. It
should only lock when turned to the right.

Downloaded from www.Manualslib.com manuals search engine Parking Brake and Automatic Transaxle PARK (P)
Mechanism Check
I A CAUTION:
When you are doing this check, your vehicle
could begin to move.
You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in case
it begins to roll. Be ready to apply the regular
brake at once should the vehicle begin to move. Park on a fairly steep
hill, with the vehicle facing
downhill. Keeping your
foot on the regular brake,
set the parking brake.
To check the parking brake’s holding ability: With
the engine running and transaxle in NEUTRAL (N),
slowly remove foot pressure from the regular brake
pedal.
Do this until the vehicle is held by the parking
brake only.
0 To check the PARK (P) mechanism’s holding ability:
With the engine running, shift
to PARK (P). Then
release all brakes.
Underbody Flushing Service At least every spring, use plain water to flush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.

Downloaded from www.Manualslib.com manuals search engine Part C: Periodic Maintenance
Inspections
Listed below are inspections and services which should
be performed at least twice a year (for instance, each
spring and fall).
You should let your GM dealer’s
service department or other qualified service center do
these jobs. Make sure any necessary repairs are
completed at once.
Proper procedures to perform these services may be
found in a
GM service manual. See “Service and Owner
Publications” in the Index.
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs
of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, chafing, etc. Clean and then inspect the drive axle boot seals for damage, tears or leakage. Replace
seals if necessary.
I
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system.
Look for broken, damaged,
missing
or out-of-position parts as well as open seams,
holes, loose connections or other conditions which could
cause a heat build-up in the floor pan or could let
exhaust fumes into the vehicle. See “Engine Exhaust’’
in the Index.
Radiator and Heater Hose Inspection
Inspect the hoses and have them replaced if they are
cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace as needed.
Throttle Linkage Inspection
Inspect the throttle linkage for interference or binding,
and for damage or missing parts. Replace parts as
needed. Replace any cables that have high effort or
excessive wear.
Do not lubricate accelerator and cruise
control cables.

Downloaded from www.Manualslib.com manuals search engine ke System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook-up, binding, leaks, cracks,
chafing, etc. Inspect disc brake pads for wear and rotors
for surface condition. Also inspect drum brake linings
for wear and cracks. Inspect other brake parts, including
drums, wheel cylinders, calipers, parking brake, etc.
Check parking brake adjustment. You may need to have
your brakes inspected more often if your driving habits
or conditions result in frequent braking.
CalipedKnuckle Maintenance Inspection
If you operate your vehicle in a highly corrosive
environment, as indicated by the shaded areas
on
the map following this text, your vehicle may require
additional brake service. Refer to the appropriate
GM Service Bulletin for the proper caliper inspection
procedure. As necessary, caliper pins and knuckle brake
pad abutments should be lubricated at every other tire
rotation. Also, see your
GM dealer’s service department
or qualified service center for additional information.
7-47

Downloaded from www.Manualslib.com manuals search engine Part D: Recommended Fluids
and Lubricants
NOTE: Fluids and lubricants identified below by name,
part number or specification may be obtained from your
GM dealer.
FLUID/LUBRICANT
Engine oil with the American
Petroleum Institute Certified For
Gasoline Engines “Starburst”
symbol
of the proper viscosity. To
determine the preferred viscosity
for your vehicle’s engine, see
“Engine Oil” in the Index.
50/50 mixture of clean water
(preferably distilled) and use only
GM Goodwrench@ DEX-COOL
TM
or Havoline@ DEX-COOL TM
coolant. See “Engine Coolant”
in
the Index.
USAGE
Coolant
Supplement
Sealer
Hydraulic Brake
System
Hydraulic Clutch
System
Power Steering System
Manual
Transaxle
Automatic
Transaxle
FLUID/LUBRICANT
GM Part No. 3634621 or
equivalent with a complete flush
and refill.
Delco Supreme 11
@ Brake Fluid
(GM Part
No. 12377967 or
equivalent DOT-3 brake fluid).
Hydraulic Clutch Fluid (GM
Part
No. 12345347 or equivalent
DOT-3 brake fluid).
GM Power Steering Fluid
(GM Part
No. 1052884 - 1 pint,
1050017
- 1 quart, or equivalent).
Synchromesh Transmission Fluid
(GM Part
No. 12345349
or equivalent).
DEXRON@-I11 Automatic
Transmission Fluid.

Downloaded from www.Manualslib.com manuals search engine USAGE
Key Lock
Cylinders
Manual
Transaxle Shift
Linkage
Clutch Linkage
Pivot Points Chassis
Lubrication
Windshield
Washer Solvent
FLUIDLUBRICANT
Multi-Purpose lubricant, Superlube@
(GM
Part No. 12346241
or equivalent).
Chassis lubricant (GM Part
No. 12377985 or equivalent) or
lubricant meeting requirements
of NLGI # 2, Category LB
or GC-LB.
Engine oil.
Chassis lubricant (GM Part
No. 12377985 or equivalent)
or lubricant meeting requirements
of NLGI
# 2, Category LB
or GC-LB.
GM Optikleen@ Washer Solvent
(GM Part No. 1051515)
or eauivalent.
USAGE
Hood Latch
Assembly,
Pivots, Spring
Anchor and Release Pawl
Hood and Door Hinges
Weatherstrip
Conditioning
FLUIDLUBRICANT
Lubriplate lubricant aerosol
(GM
Part No. 12346293 or
equivalent) or lubricant meeting
requirements of NLGI
# 2,
Category LB or GC-LB.
Multi-purpose lubricant, Superlube@ (GM
Part No. 12346241
or equivalent).
Dielectric Silicone Grease
(GM
Part No. 12345579 or equivalent).
See “Replacement Parts” in the Index for recommended
replacement filters and
spark plugs.

Downloaded from www.Manualslib.com manuals search engine Part E: Maintenance Record
After the scheduled services are performed, record the
date, odometer reading and who performed the service
in the boxes provided after the maintenance interval. Any additional information
from “Owner Checks and
Services” or “Periodic Maintenance” can be added
on
the following record pages. Also, you should retain all
maintenance receipts. Your owner information portfolio
is a convenient place to store them.
Maintenance Record
ODOMETER
DATE READING SERVICED
BY MAINTENANCE PERFORMED
Maintenance Record

Downloaded from www.Manualslib.com manuals search engine Maintenance Record
ODOMETER
DATE READING SERVICED
BY MAINTENA - PERFORN D ~~ -
7-51

Downloaded from www.Manualslib.com manuals search engine Maintenance Record
JNTENANCE PERFORMED