CHEVROLET CAVALIER 1999 3.G Owners Manual

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NOTICE:
Machine compounding or aggressive polishing on
a basecoat/clearcoat paint finish may dull the
finish or leave swirl marks.
Foreign materials such as calcium chloride and other
salts, ice melting agents, road oil and tar, tree sap, bird
droppings, chemicals from industrial chimneys, etc., can
damage your vehicle's finish if they remain on painted
surfaces. Wash the vehicle as soon as possible. If
necessary, use non
-abrasive cleaners that are marked
safe for painted surfaces to remove foreign matter.
Exterior painted surfaces are subject to aging, weather
and chemical fallout that can take their toll over a period
of years. You can help to keep the paint finish looking
new by keeping your vehicle garaged or covered
whenever possible.
Cleaning Your Convertible Top
Your convertible top should be cleaned often. If you use
an automatic car wash, use one with water jets and
hanging cloths. High pressure car washes may cause
water to enter your vehicle.
When you hand wash the top, do it in partial shade. Use
a mild soap, lukewarm water and a soft sponge. A
chamois or cloth may leave lint on the top, and a brush
can chafe the threads in the top fabric. Don't use
detergents, harsh cleaners, solvents or bleaching agents.
Wet the entire vehicle and wash the top evenly to avoid
spots or rings. Let the soap remain on the fabric for a
few minutes. When the top is really dirty, use a mild
foam
-type cleaner. Thoroughly rinse the entire vehicle,
then let the top dry in direct sunlight.

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To protect the convertible top:
After you wash the vehicle, make sure the top is
completely dry before you lower it.
Don't get any cleaner on the vehicle's painted finish;
it could leave streaks.
If you decide to go through an automatic car wash,
ask the manager if the equipment could damage
your top.
Before entering a car wash, set the climate control to
VENT and the fan control to the highest speed. This will
help to prevent water under high pressure from entering
around the convertible top.
Cleaning Aluminum Wheels
(If Equipped)
Keep your wheels clean using a soft clean cloth with
mild soap and water. Rinse with clean water. After
rinsing thoroughly, dry with a soft clean towel. A wax
may then be applied.The surface of these wheels is similar to the painted
surface of your vehicle. Don't use strong soaps,
chemicals, abrasive polishes, abrasive cleaners, cleaners
with acid or abrasive cleaning brushes on them because
you could damage the surface. Do not use chrome polish
on any wheels other than chrome
-plated wheels.
Don't take your vehicle through an automatic car wash
that has silicon carbide tire cleaning brushes. These
brushes can also damage the surface of these wheels.
Cleaning Tires
To clean your tires, use a stiff brush with a tire cleaner.
NOTICE:
When applying a tire dressing always take care to
wipe off any overspray or splash from all painted
surfaces on the body or wheels of the vehicle.
Petroleum
-based products may damage the paint
finish and tires.

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Sheet Metal Damage
If your vehicle is damaged and requires sheet metal
repair or replacement, make sure the body repair shop
applies anti
-corrosion material to the parts repaired or
replaced to restore corrosion protection.
Finish Damage
Any stone chips, fractures or deep scratches in the finish
should be repaired right away. Bare metal will corrode
quickly and may develop into a major repair expense.
Minor chips and scratches can be repaired with touch
-up
materials available from your dealer or other service
outlets. Larger areas of finish damage can be corrected
in your dealer's body and paint shop.
Underbody Maintenance
Chemicals used for ice and snow removal and dust
control can collect on the underbody. If these are not
removed, accelerated corrosion (rust) can occur on the
underbody parts such as fuel lines, frame, floor pan
and exhaust system even though they have
corrosion protection.At least every spring, flush these materials from the
underbody with plain water. Clean any areas where mud
and other debris can collect. Dirt packed in closed areas
of the frame should be loosened before being flushed.
Your dealer or an underbody car washing system can do
this for you.
Chemical Paint Spotting
Some weather and atmospheric conditions can create a
chemical fallout. Airborne pollutants can fall upon and
attack painted surfaces on your vehicle. This damage
can take two forms: blotchy, ringlet
-shaped
discolorations, and small irregular dark spots etched into
the paint surface.
Although no defect in the paint job causes this,
Chevrolet will repair, at no charge to the owner, the
surfaces of new vehicles damaged by this fallout
condition within 12 months or 12,000 miles (20 000 km)
of purchase, whichever occurs first.

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GM Vehicle Care/Appearance Materials
PART NUMBERSIZEDESCRIPTIONUSAGE
99495423 in. x 25 in.Polishing Cloth ± Wax TreatedExterior polishing cloth
105017216 oz. (0.473 L)Tar and Road Oil RemoverRemoves tar, road oil and asphalt
105017316 oz. (0.473 L)Chrome Cleaner and PolishUse on chrome, stainless steel, nickel, copper and brass
105017416 oz. (0.473 L)White Sidewall Tire CleanerRemoves soil and black marks from whitewalls
105021432 oz. (0.946 L)Vinyl CleanerCleans vinyl tops, upholstery and convertible tops
105042723 oz. (0.680 L)Glass CleanerRemoves dirt, grime, smoke and fingerprints
1052918**8 oz. (0.237 L)Armor All ProtectantProtects leather, wood, acrylics, Plexiglas, plastic,
rubber and vinyl
105292516 oz. (0.473 L)Multi-Purpose Interior
CleanerCleans carpets, seats, interior trim, door panels
and floor mats
105292916 oz. (0.473 L)Wheel CleanerSpray on and rinse with water
10529308 oz. (0.237 L)Capture Dry Spot RemoverAttracts, absorbs and removes soils on fabric
123457212.5 sq. ft.Synthetic ChamoisShines vehicle without scratching
1234572512 oz. (0.354 L)Silicone Tire ShineSpray on tire shine
12377964*16 oz. (0.473 L)Finish EnhancerRemoves dust, fingerprints and surface contaminants
12377966*16 oz. (0.473 L)Cleaner WaxRemoves light scratches and oxidation and protects finish
12377984*16 oz. (0.473 L)Surface CleanerRemoves contaminants, blemishes and swirl marks
See your General Motors Parts Department for these products. * For exterior use only.
See ªRecommended Fluids and Lubricantsº in the Index. ** Not recommended for use on instrument panels.

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Vehicle Identification Number (VIN)
This is the legal identifier for your vehicle. It appears on
a plate in the front corner of the instrument panel, on the
driver's side. You can see it if you look through the
windshield from outside your vehicle. The VIN also
appears on the Vehicle Certification and Service Parts
labels and the certificates of title and registration.
Engine Identification
The 8th character in your VIN is the engine code. This
code will help you identify your engine, specifications
and replacement parts.
Service Parts Identification Label
You'll find this label on your spare tire cover. It's very
helpful if you ever need to order parts. On this label is:
your VIN,the model designation,
paint information and
a list of all production options and
special equipment.
Be sure that this label is not removed from the vehicle.
Electrical System
Add-On Electrical Equipment
NOTICE:
Don't add anything electrical to your vehicle
unless you check with your dealer first. Some
electrical equipment can damage your vehicle
and the damage wouldn't be covered by your
warranty. Some add
-on electrical equipment can
keep other components from working as
they should.
Your vehicle has an air bag system. Before attempting to
add anything electrical to your vehicle, see ªServicing
Your Air Bag
-Equipped Vehicleº in the Index.

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6-58 Headlamp Wiring
The headlamp wiring is protected by fuses. Should your
headlamps fail to function, have your headlamp system
checked right away.
Windshield Wiper Fuse
The windshield wiper motor is protected by a circuit
breaker and a fuse. If the motor overheats due to heavy
snow, etc., the wiper will stop until the motor cools. If
the overload is caused by some electrical problem, have
it fixed.
Power Windows and Other Power Options
Circuit breakers in the fuse panel protect the power
windows and other power accessories. When the current
load is too heavy, the circuit breaker opens and closes,
protecting the circuit until the problem is fixed.
Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected from
short circuits by a combination of fuses, circuit breakers
and fusible thermal links. This greatly reduces the
chance of damage caused by electrical problems.
Look at the silver
-colored band inside the fuse. If the
band is broken or melted, replace the fuse. Be sure you
replace a bad fuse with a new one of the identical size
and rating.
If you ever have a problem on the road and don't have a
spare fuse, you can ªborrowº one that has the same
amperage. Just pick some feature of your vehicle that
you can get along without
-- like the radio or cigarette
lighter
-- and use its fuse if it is the correct amperage.
Replace it as soon as you can.
There are two fuse blocks in your vehicle: the
instrument panel fuse block and the engine compartment
fuse block.

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Instrument Panel Fuse Block
The fuse panel is located at the left end of the instrument
panel. To open, push the tab on the access door to the
left and pull the door forward. Make sure to insert the
tabs when replacing the cover.
Fuse Usage
TRN
-B/L Exterior Lamps, Back-Up Lamps
F/P
-INJ Fuel Pump, Fuel Injectors
RR DFOG Rear Window Defogger
CLUSTER Instrument Cluster, Anti
-Lock
Brake System
CLS/PCM Instrument Cluster, Powertrain
Control Module, Daytime
Running Lamps

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Fuse Usage
O
2 HTR Rear O2 Sensor Heater
WIPER Windshield Wipers,
Windshield Washers
ERLS Automatic Transaxle, Brake
Transaxle Shift Interlock (BTSI),
A/C Compressor, Cruise Control,
Multiport Fuel Injection
AIR BAG Supplemental Inflatable Restraint
(SIR) System
PWR ACC Power Door Locks, Convertible
Top (Convertible Model Only)
EXT LAMP Exterior Lamps, Instrument
Panel Lights
HVAC Heater and A/C Control, Engine
Cooling Fan
RADIO Radio, Remote Keyless Entry
ALARM Alarm Module, Interior Lamps,
Warning Chimes
CRUISE Cruise Control
STOP HAZ Exterior Lamps, Anti
-Lock Brake
System, Cruise Control,
Turn SignalsFuse Usage
CIG Cigarette Lighter
INST LPS Instrument Panel Lights,
Warning Chimes
PCM/IGN Powertrain Control Module
L HDLP Left Headlamp, Fog Lamp
(Z
-24 Model Only)
INT LAMP Alarm Module: Illuminated Entry,
Warning Chimes, Overhead
Lamps, Map/Reading Lamps,
Glove Box Lamp, Trunk Lamp,
Radio, Power Mirrors, Remote
Keyless Entry
IGN Engine Ignition
R HDLP Right Headlamp, Fog Lamp
(Z
-24 Model Only)
HORN Horn, Diagnostic Connector
PWR WDO/SRF Power Windows, Power Sunroof,
Convertible Top Controls
(Convertible Model Only)
(Circuit Breaker)
DRL Daytime Running Lamps (Relay)

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Engine Compartment Fuse Block
The engine compartment fuse block is located on the
driver's side of the engine compartment. Lift off the
cover to check the fuses.
Fuse Usage
IGN Ignition Switch Circuits
BATT 1 Power ACC/Stoplamp Circuits
BATT 2 Lighting Circuits
ABS Anti
-Lock Brake System
COOLING FAN Engine Cooling Fan
BLO Heater and A/C Blower
PCM Powertrain Control Module
A/C A/C Compressor
ABS/EVO Anti
-Lock Brake System

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Replacement Bulbs
Lamps Bulb Number. . . . . . . . . . . . . . . . . . . . . . . . .
Back
-Up Lamps 3057. . . . . . . . . . . . . . . . . . . . . . . . .
Front Parking/Turn Signal Lamps
Base Model 3357. . . . . . . . . . . . . . . . . . . . . . . . . . .
Z
-24 Model 3357NA. . . . . . . . . . . . . . . . . . . . . . . . .
Center High
-Mount Stoplamp
With Spoiler 912. . . . . . . . . . . . . . . . . . . . . . . . . . .
Without Spoiler 1141. . . . . . . . . . . . . . . . . . . . . . . .
Halogen Headlamps, High/Low Beam 9005/6. . . . . .
Tail/Turn Signal Lamps 3057. . . . . . . . . . . . . . . . . . .
Dome/Reading Lamps (If Equipped)
Base Model 912. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Up
-Level Model 168 & 906. . . . . . . . . . . . . . . . . . .
Capacities and Specifications
The following approximate capacities are given in
English and metric conversions. Please refer to
ªRecommended Fluids and Lubricantsº in the Index for
more information.Engine Crankcase4.0 quarts (3.8 L) . . . . . . . . . . . .
Automatic Transaxle (3
-Speed)
Pan Removal and Replacement 4.0 quarts (3.8 L). . .
After Complete Overhaul 6.9 quarts (6.5 L). . . . . . . .
When draining or replacing torque converter, more fluid
may be needed.
Automatic Transaxle
(4
-Speed)Not Owner Serviceable . . . . . . . . . . . . . .
Manual Transaxle
Complete Drain and Refill 2.0 quarts (1.9 L). . . . . . .
Cooling System
2.2L 10.3 quarts (9.7 L). . . . . . . . . . . . . . . . . . . . . . .
2.4L 10.7 quarts (10.1 L). . . . . . . . . . . . . . . . . . . . . .
Refrigerant (R
-134a),
Air ConditioningSee refrigerant . . . . . . . . . . . . . . .
charge label under hood.
Fuel Tank15.0 gallons (56.8 L) . . . . . . . . . . . . . . . . .
Tire Pressures, SizesSee Tire
-Loading . . . . . . . . . . .
Information label on driver's door.
Wheel Nut Torque100 lb
-ft (140 N´m) . . . . . . . . . .
NOTE: All capacities are approximate. When adding, be
sure to fill to the appropriate level, as recommended in
this manual.

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