engine CHEVROLET CAVALIER 2005 3.G Owners Manual

Ignition Transaxle Lock Check
While parked, and with the parking brake set, try to turn
the ignition to LOCK in each shift lever position.
With an automatic transaxle, the ignition should turn
to LOCK only when the shift lever is in PARK (P).
With a manual transaxle, the ignition should turn to
LOCK only when you press the key release button.
On all vehicles, the key should come out only in LOCK.
Turn the steering wheel to the left and to the right. It
should only lock when turned to the right.
Parking Brake and Automatic Transaxle
Park (P) Mechanism Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
To check the parking brake’s holding ability: With
the engine running and transaxle in NEUTRAL (N),
slowly remove foot pressure from the regular
brake pedal. Do this until the vehicle is held by the
parking brake only.
To check the PARK (P) mechanism’s holding
ability: With the engine running, shift to
PARK (P). Then release the parking brake followed
by the regular brake.
Underbody Flushing Service
At least every spring, use plain water to ush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
6-21

Part C: Periodic Maintenance
Inspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall).You should let your dealer’s
service department do these jobs. Make sure any
necessary repairs are completed at once.
Proper procedures to perform these services may be
found in a service manual. SeeService Publications
Ordering Information on page 7-11.
Steering, Suspension and Front
Drive Axle Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, chang, etc. Clean and then inspect the drive
axle boot seals for damage, tears or leakage. Replace
seals if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which
could cause a heat build-up in the oor pan or could let
exhaust fumes into the vehicle. SeeEngine Exhaust
on page 2-29.
Fuel System Inspection
Inspect the complete fuel system for damage or leaks.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
ttings and clamps; replace as needed. Clean the
outside of the radiator and air conditioning condenser.
To help ensure proper operation, a pressure test of
the cooling system and pressure cap is recommended
at least once a year.
Throttle System Inspection
Inspect the throttle system for interference or binding,
and for damaged or missing parts. Replace parts
as needed. Replace any components that have high
effort or excessive wear. Do not lubricate accelerator
and cruise control cables.
6-22

Part D: Recommended Fluids and
Lubricants
Fluids and lubricants identied below by name, part
number or specication may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM Standard
GM6094M and displays the
American Petroleum Institute
Certied for Gasoline Engines
starburst symbol. GM Goodwrench
oil meets all the requirements for your
vehicle. To determine the proper
viscosity for your vehicle’s engine,
seeEngine Oil on page 5-13.
Engine Coolant50/50 mixture of clean, drinkable
water and use only
DEX-COOL
®Coolant. SeeEngine
Coolant on page 5-20.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
Usage Fluid/Lubricant
Windshield
Washer SolventGM Optikleen
®Washer Solvent.
Hydraulic
Clutch SystemHydraulic Clutch Fluid (GM Part No.
U.S. 12345347, in Canada
10953517) or equivalent DOT-3
brake uid.
Power Steering
SystemGM Power Steering Fluid (GM Part
No. U.S. 89021184, in Canada
89021186).
Manual
TransaxleDEXRON
®-III Automatic
Transmission Fluid. Look for
“Approved for the H-Specication”
on the label.
Automatic
TransaxleDEXRON
®-III Automatic
Transmission Fluid. Look for
“Approved for the H-Specication”
on the label.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
6-24

Usage Fluid/Lubricant
Manual
Transaxle Shift
LinkageChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
Clutch Linkage
Pivot PointsEngine oil.
Chassis
LubricationChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.Usage Fluid/Lubricant
Hood Latch
Assembly,
Secondary
Latch, Pivots,
Spring Anchor
and Release
PawlLubriplate Lubricant Aerosol (GM
Part No. U.S. 12346293, in Canada
992723) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
Hood and Door
HingesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Weatherstrip
ConditioningDielectric Silicone Grease (GM Part
No. U.S. 12345579, in Canada
992887).
6-25

Additional Program Information
Courtesy Transportation is available during the
Bumper-to-Bumper warranty coverage period, but it
is notpart of the New Vehicle Limited Warranty.
A separate booklet entitled “Warranty and Owner
Assistance Information” furnished with each new vehicle
provides detailed warranty coverage information.
Courtesy Transportation is available only at participating
GM dealers and all program options, such as shuttle
service, may not be available at every dealer. Please
contact your GM dealer for specic information about
availability. All Courtesy Transportation arrangements will
be administered by appropriate dealer personnel.
Canadian Vehicles:For warranty repairs during the
Complete Vehicle Coverage period of the General
Motors of Canada New Vehicle Limited Warranty,
alternative transportation may be available under the
Courtesy Transportation Program. Please consult
your dealer for details.
General Motors reserves the right to unilaterally modify,
change or discontinue Courtesy Transportation at
any time and to resolve all questions of claim eligibility
pursuant to the terms and conditions described
herein at its sole discretion.
Vehicle Data Collection and Event
Data Recorders
Your vehicle, like other modern motor vehicles, has a
number of sophisticated computer systems that monitor
and control several aspects of the vehicle’s performance.
Your vehicle uses on-board vehicle computers to monitor
emission control components to optimize fuel economy,
to monitor conditions for air bag deployment and, if so
equipped, to provide anti-lock braking and to help the
driver control the vehicle in difficult driving situations.
Some information may be stored during regular
operations to facilitate repair of detected malfunctions;
other information is stored only in a crash event by
computer systems, such as those commonly called event
data recorders (EDR).
In a crash event, computer systems, such as the Air
Bag Sensing and Diagnostic Module (SDM) in your
vehicle may record information about the condition of
the vehicle and how it was operated, such as data
related to engine speed, brake application, throttle
position, vehicle speed, safety belt usage, air bag
readiness, air bag performance, and the severity of a
collision. This information has been used to improve
vehicle crash performance and may be used to improve
crash performance of future vehicles and driving
safety. Unlike the data recorders on many airplanes,
these on-board systems do not record sounds, such as
conversation of vehicle occupants.
7-9

Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to General
Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you will notify
General Motors. Please call the Chevrolet Customer
Assistance Center at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and specications for GM
transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
7-11

A
Accessory Power Outlets.................................3-16
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-80
Air Cleaner/Filter, Engine.................................5-17
Air Conditioning..............................................3-18
Airbag
Readiness Light..........................................3-24
Airbag Sensing and Diagnostic Module (SDM)...... 7-9
Airbag System................................................1-46
How Does an Airbag Restrain?......................1-52
Servicing Your Airbag-Equipped Vehicle..........1-55
What Makes an Airbag Inate?......................1-52
What Will You See After an Airbag Inates?........1-53
When Should an Airbag Inate?....................1-51
Where Are the Airbags?...............................1-49
AM-FM Radio.................................................3-37
Antenna, Fixed Mast.......................................3-71
Antenna, XM™ Satellite Radio
Antenna System..........................................3-71
Anti-Lock Brake System (ABS)........................... 4-6
Anti-Lock Brake, System Warning Light..............3-27
Appearance Care............................................5-72
Aluminum or Chrome-Plated Wheels..............5-76
Care of Safety Belts....................................5-74
Chemical Paint Spotting...............................5-78
Cleaning Exterior Lamps/Lenses....................5-75Appearance Care (cont.)
Fabric/Carpet..............................................5-72
Finish Care.................................................5-75
Finish Damage............................................5-77
Glass Surfaces............................................5-74
Instrument Panel.........................................5-74
Interior Plastic Components...........................5-74
Sheet Metal Damage...................................5-77
Tires..........................................................5-77
Underbody Maintenance...............................5-78
Vehicle Care/Appearance Materials................5-78
Vinyl..........................................................5-74
Washing Your Vehicle...................................5-75
Weatherstrips..............................................5-75
Windshield and Wiper Blades........................5-76
Ashtrays........................................................3-17
Audio System(s).............................................3-36
AM-FM Radio.............................................3-37
Care of Your CD Player...............................3-70
Care of Your CDs........................................3-70
Chime Level Adjustment...............................3-71
Fixed Mast Antenna.....................................3-71
Personal Choice Radio Controls....................3-69
Radio with CD............................3-39, 3-44, 3-54
Setting the Time for Radios with Radio Data
Systems (RDS)........................................3-36
Setting the Time for Radios without Radio
Data Systems (RDS)................................3-36
1

Audio System(s) (cont.)
Theft-Deterrent Feature................................3-69
Understanding Radio Reception.....................3-70
XM™ Satellite Radio Antenna System............3-71
Automatic Transaxle
Fluid..........................................................5-19
Operation...................................................2-20
B
Battery..........................................................5-36
Run-Down Protection...................................3-16
Before Leaving on a Long Trip.........................4-21
Brake
Anti-Lock Brake System (ABS)........................ 4-6
Emergencies................................................ 4-8
Parking......................................................2-25
System Inspection.......................................6-23
System Warning Light..................................3-26
Brakes..........................................................5-32
Braking........................................................... 4-5
Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-16
Bulb Replacement...........................................5-41
Back-Up Lamps...........................................5-45
Front Turn Signal and Parking Lamps.............5-44
Halogen Bulbs............................................5-41Bulb Replacement (cont.)
Headlamps.................................................5-42
Replacement Bulbs......................................5-45
Taillamps and Turn Signal Lamps..................5-44
Buying New Tires...........................................5-56
C
California Fuel.................................................. 5-5
Caliper/Knuckle Maintenance Inspection.............6-23
Canadian Owners................................................ ii
Capacities and Specications............................5-85
Carbon Monoxide...........2-10, 2-29, 4-24, 4-37, 4-43
Care of
Safety Belts................................................5-74
Your CD Player...........................................3-70
Your CDs ...................................................3-70
Center Console Storage Area...........................2-35
Chains, Tire...................................................5-60
Charging System Light....................................3-25
Check
Engine Light...............................................3-30
Gages Warning Light...................................3-34
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-78
Child Restraints
Child Restraint Systems...............................1-33
Infants and Young Children...........................1-30
2

Child Restraints (cont.)
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-39
Older Children.............................................1-27
Securing a Child Restraint Designed for the
LATCH System........................................1-41
Securing a Child Restraint in a Rear Seat
Position..................................................1-41
Securing a Child Restraint in the Right Front
Seat Position...........................................1-43
Top Strap...................................................1-37
Top Strap Anchor Location............................1-38
Where to Put the Restraint...........................1-36
Chime Level Adjustment..................................3-71
Cigarette Lighter.............................................3-17
Cleaning
Aluminum or Chrome-Plated Wheels..............5-76
Exterior Lamps/Lenses.................................5-75
Fabric/Carpet..............................................5-72
Finish Care.................................................5-75
Glass Surfaces............................................5-74
Instrument Panel.........................................5-74
Interior Plastic Components...........................5-74
Tires..........................................................5-77
Underbody Maintenance...............................5-78
Vinyl..........................................................5-74
Washing Your Vehicle...................................5-75Cleaning (cont.)
Weatherstrips..............................................5-75
Windshield and Wiper Blades........................5-76
Climate Control System...................................3-18
Outlet Adjustment........................................3-20
Clutch, Hydraulic.............................................5-19
Comfort Guides, Rear Safety Belt.....................1-24
Compact Spare Tire........................................5-71
Content Theft-Deterrent....................................2-14
Control of a Vehicle.......................................... 4-5
Convenience Net............................................2-35
Coolant
Engine Temperature Gage............................3-29
Heater, Engine............................................2-19
Low Warning Light.......................................3-30
Surge Tank Pressure Cap.............................5-23
Cooling System..............................................5-25
Cruise Control Lever.......................................3-10
Cupholder(s)..................................................2-35
Customer Assistance Information
Courtesy Transportation.................................. 7-7
Customer Assistance for Text Telephone (TTY)
Users....................................................... 7-4
Customer Assistance Offices........................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Program for Persons with
Disabilities................................................ 7-5
3

Customer Assistance Information (cont.)
Reporting Safety Defects to General Motors.......7-11
Reporting Safety Defects to the Canadian
Government............................................7-11
Reporting Safety Defects to the United States
Government............................................7-10
Roadside Assistance Program......................... 7-6
Service Publications Ordering Information........7-11
D
Daytime Running Lamps..................................3-13
Defensive Driving............................................. 4-2
Doing Your Own Service Work........................... 5-4
Door
Locks.......................................................... 2-8
Power Door Locks......................................... 2-9
Rear Door Security Locks............................... 2-9
Driver
Position, Safety Belt.....................................1-13
Driving
At Night.....................................................4-15
City...........................................................4-19
Defensive..................................................... 4-2
Drunken....................................................... 4-2
Freeway.....................................................4-20
Hill and Mountain Roads..............................4-22Driving (cont.)
In Rain and on Wet Roads...........................4-16
Rocking Your Vehicle to Get it Out.................4-29
Winter........................................................4-24
E
Easy Entry Seat............................................... 1-6
Electrical System
Add-On Equipment......................................5-80
Engine Compartment Fuse Block...................5-84
Fuses and Circuit Breakers...........................5-81
Headlamp Wiring.........................................5-80
Instrument Panel Fuse Block.........................5-82
Power Windows and Other Power Options......5-81
Windshield Wiper Fuses...............................5-81
Engine
Air Cleaner/Filter.........................................5-17
Battery.......................................................5-36
Check and Service Engine Soon Light............3-30
Coolant......................................................5-20
Coolant Heater............................................2-19
Coolant Temperature Gage...........................3-29
Cooling System Inspection............................6-22
Engine Compartment Overview......................5-12
Exhaust.....................................................2-29
Oil .............................................................5-13
4