CHEVROLET COBALT 2007 1.G Owners Manual

If the warning continues and you have not
stopped, pull over, stop, and park your vehicle
right away.
If there is still no sign of steam, you can idle the
engine for three minutes while you are parked.
If you still have the warning, turn off the engine
and get everyone out of the vehicle until it
cools down.
You may decide not to lift the hood but to get
service help right away.Cooling System
When you decide it is safe to lift the hood, here is
what you will see:
A. Electric Engine Cooling Fan
B. Coolant Surge Tank and Pressure Cap
2.2L L4 Engine shown, 2.4L L4 Engine similar
311

A. Electric Engine Cooling Fans
B. Intercooler System Pressure Cap
C. Coolant Surge Tank and Pressure Cap
{CAUTION:
An electric engine cooling fan under the
hood can start up even when the engine
is not running and can injure you. Keep
hands, clothing, and tools away from any
underhood electric fan.
If the coolant inside the coolant surge tank is
boiling, do not do anything else until it cools down.
The vehicle should be parked on a level surface.
The coolant level should be at the COLD FILL line.
If it is not, you may have a leak at the pressure cap
or in the radiator hoses, heater hoses, radiator,
water pump, or somewhere in the cooling system.
{CAUTION:
Heater and radiator hoses, and other
engine parts, can be very hot. Do not
touch them. If you do, you can be burned.
CAUTION: (Continued)
2.0L L4 Supercharged Engine
312

CAUTION: (Continued)
Do not run the engine if there is a leak.
If you run the engine, it could lose all
coolant. That could cause an engine re,
and you could be burned. Get any leak
xed before you drive the vehicle.
If your vehicle is equipped with the 2.2L or
2.4L L4 engine and there seems to be no leak,
with the engine on, check to see if the electric
engine cooling fan is running. If the engine is
overheating, the fan should be running. If it is not,
your vehicle needs service.
If your vehicle is equipped with the
2.0L L4 Supercharged engine and there
seems to be no leak, with the engine on, check to
see if the electric engine cooling fans are running.
If the engine is overheating, the fans should be
running. If they are not, your vehicle needs service.
Notice:Engine damage from running your
engine without coolant is not covered by
your warranty.Notice:Using coolant other than DEX-COOL
®
may cause premature engine, heater core,
or radiator corrosion. In addition, the engine
coolant could require changing sooner,
at 30,000 miles (50 000 km) or 24 months,
whichever occurs rst. Any repairs would
not be covered by your warranty. Always
use DEX-COOL
®(silicate-free) coolant in
your vehicle.
How to Add Coolant to the Coolant
Surge Tank
Notice:This vehicle has a specic coolant ll
procedure. Failure to follow this procedure
could cause your engine to overheat and
be severely damaged.
If you have not found a problem yet, check to
see if coolant is visible in the coolant surge tank.
If coolant is visible but the coolant level is not at the
COLD FILL line, add a 50/50 mixture of clean,
drinkable water and DEX-COOL
®coolant at the
coolant surge tank, but be sure the cooling system,
including the coolant surge tank pressure cap,
is cool before you do it. SeeEngine Coolant on
page 302for more information.
313

2.2L and 2.4L L4 Engines
If no coolant is visible in the coolant surge tank,
add coolant as follows:
{CAUTION:
Steam and scalding liquids from a hot
cooling system can blow out and burn
you badly. They are under pressure, and if
you turn the coolant surge tank pressure
cap — even a little — they can come out at
high speed. Never turn the cap when the
cooling system, including the coolant
surge tank pressure cap, is hot. Wait for
the cooling system and coolant surge
tank pressure cap to cool if you ever
have to turn the pressure cap.
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can
boil before the proper coolant mixture will.
Your vehicle’s coolant warning system is
set for the proper coolant mixture. With
plain water or the wrong mixture, your
engine could get too hot but you would
not get the overheat warning. Your engine
could catch re and you or others could
be burned. Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
®coolant.
Notice:In cold weather, water can freeze and
crack the engine, radiator, heater core and
other parts. Use the recommended coolant
and the proper coolant mixture.
314

{CAUTION:
You can be burned if you spill coolant
on hot engine parts. Coolant contains
ethylene glycol and it will burn if the
engine parts are hot enough. Do not
spill coolant on a hot engine.
1. You can remove the coolant surge tank
pressure cap when the cooling system,
including the coolant surge tank pressure
cap and upper radiator hose, is no longer hot.
Turn the pressure cap slowly counterclockwise
about two or two and one-half turns. If you
hear a hiss, wait for that to stop. This will allow
any pressure still left to be vented out the
discharge hose.2. Then keep
turning the
pressure cap
slowly, and
remove it.
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3. Fill the coolant surge tank with the proper
mixture, to the COLD FILL line on the tank.
Wait about ve minutes, then check to
see if the level is below the COLD FILL line.
If the level is below the line, add additional
coolant to bring the level up to the line.
Repeat this procedure until the level remains
constant at the COLD FILL line for at least
ve minutes.4. With the coolant surge tank pressure cap off,
start the engine and let it run until you can
feel the upper radiator hose getting hot.
Watch out for the engine cooling fan.
By this time, the coolant level inside the coolant
surge tank may be lower. If the level is lower
than the COLD FILL line, add more of the
proper mixture to the coolant surge tank
until the level reaches the COLD FILL line.
5. Then replace the pressure cap. Be sure the
pressure cap is hand-tight and fully seated.
See your dealer, if necessary.2.0L L4 Supercharged Engine
If no coolant is visible in the coolant surge tank,
you will need to either see your dealer or refer
to the Dealer Service Manual for a special coolant
service ll procedure to ensure enough coolant
is added. To purchase a service manual, see
Service Publications Ordering Information
on page 430.
316

Windshield Washer Fluid
What to Use
When you need windshield washer uid, be sure
to read the manufacturer’s instructions before
use. If you will be operating your vehicle in an area
where the temperature may fall below freezing,
use a uid that has sufficient protection against
freezing.
Adding Washer Fluid
Open the cap with the
washer symbol on it.
Add washer uid
until the tank is full. See
Engine Compartment
Overview on page 290
for reservoir location.Notice:
When using concentrated washer uid,
follow the manufacturer’s instructions
for adding water.
Do not mix water with ready-to-use washer
uid. Water can cause the solution to freeze
and damage your washer uid tank and
other parts of the washer system. Also,
water does not clean as well as washer
uid.
Fill the washer uid tank only three-quarters
full when it is very cold. This allows for uid
expansion if freezing occurs, which could
damage the tank if it is completely full.
Do not use engine coolant (antifreeze) in
your windshield washer. It can damage
the vehicle’s windshield washer system
and paint.
317

Brakes
Brake Fluid
The brake master
cylinder and, on manual
transmission vehicles,
the clutch hydraulic
system use the same
reservoir. The reservoir
is lled with DOT-3
brake uid.
SeeEngine Compartment Overview on page 290
for the location of the reservoir.
There are only two reasons why the brake uid
level in the reservoir might go down. The rst is that
the brake uid goes down to an acceptable level
during normal brake lining wear. When new linings
are put in, the uid level goes back up. The other
reason is that uid is leaking out of the brake and/or
clutch hydraulic system. If it is, you should have
the brake and/or clutch system xed, since a leak
means that sooner or later the brakes and/or clutch
will not work well.So, it is not a good idea to top off the brake/clutch
uid. Adding uid will not correct a leak. If you
add uid when the brake linings are worn, you
will have too much uid when you get new brake
linings. You should add or remove uid, as
necessary, only when work is done on the
brake/clutch hydraulic system.
{CAUTION:
If your vehicle has too much brake uid, it
can spill on the engine. The uid will burn
if the engine is hot enough. You or others
could be burned, and your vehicle could
be damaged. Add brake uid only when
work is done on the brake and/or clutch
hydraulic system.
When the brake uid falls to a low level, the brake
warning light will come on. SeeBrake System
Warning Light on page 171.
318

What to Add
When you do need brake uid, use only DOT-3
brake uid. Use new brake uid from a sealed
container only. SeeRecommended Fluids
and Lubricants on page 406.
Always clean the brake uid reservoir cap and the
area around the cap before removing it. This
will help keep dirt from entering the reservoir.
{CAUTION:
With the wrong kind of uid in the
brake/clutch system, the brakes/clutch
may not work well. This could cause a
crash. Always use the proper brake uid.Notice:
Using the wrong uid can badly damage
brake/clutch system parts. For example, just
a few drops of mineral-based oil, such as
engine oil, in the brake/clutch hydraulic
system can damage brake/clutch system
parts so badly that they will have to be
replaced. Do not let someone put in the
wrong kind of uid.
If you spill brake uid on your vehicle’s
painted surfaces, the paint nish can be
damaged. Be careful not to spill brake uid
on your vehicle. If you do, wash it off
immediately. SeeWashing Your Vehicle
on page 377.
319

Brake Wear
Your vehicle has front disc brakes and could have
rear drum brakes or rear disc brakes.
Disc brake pads have built-in wear indicators that
make a high-pitched warning sound when the
brake pads are worn and new pads are needed.
The sound can come and go or be heard all
the time your vehicle is moving, except when
you are pushing on the brake pedal rmly.
{CAUTION:
The brake wear warning sound means that
soon the brakes will not work well. That
could lead to an accident. When you hear
the brake wear warning sound, have your
vehicle serviced.
Notice:Continuing to drive with worn-out
brake pads could result in costly brake repair.
Some driving conditions or climates can cause
a brake squeal when the brakes are rst applied or
lightly applied. This does not mean something is
wrong with the brakes.Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated,
inspect brake pads for wear and evenly tighten
wheel nuts in the proper sequence to torque
specications inCapacities and Specications
on page 390.
If your vehicle has rear drum brakes, they do
not have wear indicators, but if you ever hear a
rear brake rubbing noise, have the rear brake
linings inspected immediately. Also, the rear brake
drums should be removed and inspected each
time the tires are removed for rotation or changing.
When you have the front brake pads replaced,
have the rear brakes inspected, too.
Brake linings should always be replaced as
complete axle sets.
Brake Pedal Travel
See your dealer/retailer if the brake pedal does
not return to normal height, or if there is a rapid
increase in pedal travel. This could be a sign that
brake service might be required.
320