engine CHEVROLET CORVETTE 2004 5.G Owners Manual

(h)Change automatic transmission uid and lter if the
vehicle is mainly driven under one or more of these
conditions:
-In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
-In hilly or mountainous terrain.
-Uses such as high performance operation.
(i)Drain, ush and rell cooling system. See Engine
Coolant on page 5-23for what to use. Inspect hoses.
Clean radiator, condenser, pressure cap and filler neck.
Pressure test the cooling system and pressure cap.
Owner Checks and Services
These owner checks and services should be performed
at the intervals specified to help ensure the safety,
dependability and emission control performance of your
vehicle. Your GM Goodwrench dealer can assist you
with these checks and services.
Be sure any necessary repairs are completed at once.
Whenever any fluids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
inRecommended Fluids and Lubricants on page 6-11.
At Each Fuel Fill
It is important to perform these underhood checks at
each fuel ll.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-13for further
details.
Notice:It is important to check your oil regularly
and keep it at the proper level. Failure to keep your
engine oil at the proper level can cause damage
to your engine not covered by your warranty.
Engine Coolant Level Check
Check the engine coolant level and add
DEX-COOL®coolant mixture if necessary. SeeEngine
Coolant on page 5-23for further details.
Windshield Washer Fluid Level Check
Check the windshield washer fluid level in the windshield
washer tank and add the proper fluid if necessary.
6-8

At Least Once a Month
Tire Inspection and Ination Check
Visually inspect your tires for wear and make sure tires
are inflated to the correct pressures. SeeTires on
page 5-55for further details.
Cassette Tape Player Service
Clean cassette tape player. Cleaning should be done
every 50 hours of tape play. SeeAudio System(s)
on page 3-69for further details.
Power Antenna Service
Clean power antenna mast. SeeAudio System(s) on
page 3-69for further details.
At Least Once a Year
Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. SeeParking Brake on page 2-31if
necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. On automatic transmission vehicles, try to start the
engine in each gear. The starter should work only
in PARK (P) or NEUTRAL (N). If the starter works in
any other position, contact your GM Goodwrench
dealer for service.
4. On manual transmission vehicles, put the shift lever
in NEUTRAL (N), push the clutch pedal down
halfway and try to start the engine. The starter
should work only when the clutch pedal is pushed
down all the way to the floor. If the starter works
when the clutch is not pushed all the way down,
contact your GM Goodwrench dealer for service.
6-9

Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-31if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the key to the ON position,
but do not start the engine. Without applying the
regular brake, try to move the shift lever out
of PARK (P) with normal effort. If the shift lever
moves out of PARK (P), contact your GM
Goodwrench dealer for service.
Ignition Automatic Transmission Lock
Check
While parked, and with the parking brake set, try to turn
the ignition key to OFF in each shift lever position.
•The key should turn to OFF only when the shift lever
is in PARK (P).
•The key should come out only in OFF.
Contact your GM Goodwrench dealer if service is
required.
Parking Brake and Automatic
Transmission Park (P) Mechanism Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.
6-10

Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
•To check the parking brake’s holding ability: With
the engine running and transmission in
NEUTRAL (N), slowly remove foot pressure from
the regular brake pedal. Do this until the vehicle is
held by the parking brake only.
•To check the PARK (P) mechanism’s holding ability:
With the engine running, shift to PARK (P). Then
release the parking brake followed by the regular
brake.
Contact your GM Goodwrench dealer if service is
required.
Underbody Flushing Service
At least every spring, use plain water to flush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
Recommended Fluids and
Lubricants
Fluids and lubricants identified below by name, part
number or specification may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilThe engine requires a special
engine oil meeting GM Standard
GM4718M. Oils meeting this
standard may be identified as
synthetic, and should also be
identified with the American
Petroleum Institute Certified for
Gasoline Engines starburst symbol.
However, not all synthetic API oils
with the starburst symbol will meet
this GM standard. You should look
for and use only an oil that meets
GM Standard GM4718M. GM
Goodwrench oil meets all the
requirements for your vehicle. For
the proper viscosity, seeEngine Oil
on page 5-13.
Engine Coolant50/50 mixture of clean, drinkable
water and use only
DEX-COOL
®Coolant. SeeEngine
Coolant on page 5-23.
6-11

Normal Maintenance Replacement Parts
Replacement parts identified below by name, part number, or specification can be obtained from your dealer.
Part GM Part NumberAC Delco®Part
Number
Engine Air Cleaner/Filter 25042562 A917C
Engine Oil Filter 25010633 PF44
PCV Valve 25179136 CV948C
Spark Plug 12571164 41-985
Windshield Wiper Blade (Shepherd’s Hook Type)
22 inches (55.9 cm)22143943 —
6-13

Engine Drive Belt Routing
6-14

Additional Program Information
Courtesy Transportation is available during the
Bumper-to-Bumper warranty coverage period, but itis
notpart of the New Vehicle Limited Warranty. A
separate booklet entitled “Warranty and Owner
Assistance Information” furnished with each new vehicle
provides detailed warranty coverage information.
Courtesy Transportation is available only at participating
dealers and all program options, such as shuttle
service, may not be available at every dealer. Please
contact you dealer for specific information about
availability. All Courtesy Transportation arrangements
will be administered by appropriate dealer personnel.
Canadian Vehicles:For warranty repairs during
the Complete Vehicle Coverage period of the General
Motors of Canada New Vehicle Limited Warranty,
alternative transportation may be available under the
Courtesy Transportation Program. Please consult
your dealer for details.
General Motors reserves the right to unilaterally modify,
change or discontinue Courtesy Transportation at
any time and to resolve all questions of claim eligibility
pursuant to the terms and conditions described
herein at its sole discretion.
Vehicle Data Collection and Event
Data Recorders
Your vehicle, like other modern motor vehicles, has a
number of sophisticated computer systems that monitor
and control several aspects of the vehicle’s
performance. Your vehicle uses on-board vehicle
computers to monitor emission control components to
optimize fuel economy, to monitor conditions for air bag
deployment and, if so equipped, to provide anti-lock
braking and to help the driver control the vehicle
in difficult driving situations. Some information may be
stored during regular operations to facilitate repair
of detected malfunctions; other information is stored only
in a crash or near crash event by computer systems
commonly called event data recorders (EDR).
In a crash or near crash event, computer systems, such
as the Air Bag Sensing and Diagnostic Module (SDM)
in your vehicle may record information about the
condition of the vehicle and how it was operated, such
as engine speed, brake applications, throttle position,
vehicle speed, safety belt usage, air bag readiness, air
bag performance data, and the severity of a collision.
This information has been used to improve vehicle crash
performance and may be used to improve crash
performance of future vehicles and driving safety. Unlike
the data recorders on many airplanes, these on-board
systems do not record sounds, such as conversation of
vehicle occupants.
7-9

Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to
General Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you’ll notify us.
Please call us at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
Service Bulletins
Service Bulletins give technical service information
needed to knowledgeably service General Motors cars
and trucks. Each bulletin contains instructions to
assist in the diagnosis and service of your vehicle.
In Canada, information pertaining to Product Service
Bulletins can be obtained by contacting your General
Motors dealer or by calling 1-800-GM-DRIVE
(1-800-463-7483).
7-11

A
Accessory Power Outlets.................................3-22
Activating the Theft-Deterrent Feature................3-86
Active Handling System...................................4-10
Active Handling System Light...........................3-40
Adding Washer Fluid.......................................5-36
Additional Program Information........................... 7-9
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-92
Adjusting the Speakers (Balance/Fade)......3-72, 3-78
Air Bag
Off Light.....................................................3-36
Readiness Light..........................................3-35
Air Bag System..............................................1-40
Air Bag Off Switch.......................................1-46
How Does an Air Bag Restrain?....................1-44
Servicing Your Air Bag-Equipped Vehicle.........1-49
What Makes an Air Bag Inflate?....................1-43
What Will You See After an
Air Bag Inflates?......................................1-44
When Should an Air Bag Inflate?...................1-43
Where Are the Air Bags?..............................1-42
Air Cleaner/Filter, Engine.................................5-18
Air Compressor..............................................5-78
Air Dam, Front...............................................2-19
Airbag Sensing and Diagnostic Module (SDM)...... 7-9
AM ...............................................................3-88
Antenna, Fixed Mast.......................................3-89
Antenna, Power Antenna Mast Care..................3-90Antennas, Integrated Windshield and Rear
Window......................................................3-90
Anti-lock Brake System (ABS)............................ 4-7
Anti-Lock Brake, System Warning Light..............3-39
Appearance Care............................................5-82
Care of Safety Belts....................................5-85
Chemical Paint Spotting...............................5-90
Cleaning the Inside of Your Vehicle................5-83
Cleaning the Outside of Your Vehicle..............5-85
Fiberglass Springs.......................................5-90
Finish Damage............................................5-89
Titanium Exhaust System..............................5-89
Underbody Maintenance...............................5-89
Vehicle Care/Appearance Materials................5-90
Weatherstrips..............................................5-85
Arming the System.........................................2-16
Ashtrays........................................................3-23
Audio System(s).............................................3-69
Care of Your Cassette Tape Player................3-88
Care of Your CD Player...............................3-89
Care of Your CDs........................................3-89
Fixed Mast Antenna.....................................3-89
Integrated Windshield and Rear Window
Antennas................................................3-90
Power Antenna Mast Care............................3-90
Radio with Cassette.....................................3-70
Radio with CD............................................3-76
Setting the Time..........................................3-69
Theft-Deterrent Feature................................3-86
Trunk-Mounted CD Changer..........................3-81
1

Audio System(s) (cont.)
Understanding Radio Reception.....................3-88
Automatic Transmission...................................2-21
Fluid..........................................................5-20
Operation...................................................2-25
B
Battery..........................................................5-40
Battery Replacement......................................... 2-8
Battery Run-Down Protection............................3-18
Before Leaving on a Long Trip.........................4-25
Brake
Parking......................................................2-31
System Warning Light..................................3-38
Brake Fluid....................................................5-37
Brake Wear...................................................5-39
Brakes..........................................................5-37
Braking........................................................... 4-6
Braking in Emergencies..................................... 4-9
Break-In, New Vehicle.....................................2-19
Bulb Replacement...........................................5-48
Back-Up Lamps...........................................5-52
Halogen Bulbs............................................5-48
Headlamps.................................................5-48
Replacement Bulbs......................................5-52
Taillamps and Turn Signal Lamps..................5-50
Buying New Tires...........................................5-66
C
California Fuel.................................................. 5-5
Canada – Customer Assistance.......................... 7-4
Canadian Owners................................................ ii
Canadian Roadside Assistance........................... 7-7
Capacities and Specifications............................5-99
Carbon Fiber Hood.........................................5-89
Carbon Monoxide...................4-28, 4-38, 2-11, 2-36
Care of
Safety Belts................................................5-85
Your Cassette Tape Player............................3-88
Your CD Player...........................................3-89
Your CDs ...................................................3-89
Cargo Cover..................................................2-43
Cassette Tape Messages.................................3-75
Cassette Tape Player Service............................. 6-9
CD Adapter Kits.............................................3-75
CD Changer, Trunk-Mounted............................3-81
CD Messages........................................3-80, 3-85
Center Console Storage Area...........................2-40
Chains, Tires..................................................5-71
Check
Engine Light...............................................3-41
Gages Warning Light...................................3-46
Check Engine Light.........................................3-41
Checking Coolant............................................5-24
Checking Engine Oil........................................5-13
2