overheating CHEVROLET CORVETTE 2004 5.G Owners Manual

Ashtrays and Cigarette Lighter
The ashtray and cigarette lighter are located on the
instrument panel, in front of the shift lever. To use the
ashtray, lift up on the bottom of the door.
Notice:If you put papers or other ammable items
in the ashtray, hot cigarettes or other smoking
materials could ignite them and possibly damage
your vehicle. Never put ammable items in the
ashtray.
Loose objects, such as paper clips, can lodge behind
and beneath the ashtray lid and prevent movement
of the lid. You should avoid putting small, loose objects
near the ashtray.
To use the cigarette lighter, push it in all the way and let
go. When it is ready, it will pop back out by itself.
Notice:Holding a cigarette lighter in while it is
heating will not allow the lighter to back away from
the heating element when it is hot. Damage from
overheating may occur to the lighter or heating
element, or a fuse could be blown. Do not hold a
cigarette lighter in while it is heating.
Climate Controls
Dual Automatic Climate
Control System
With this system you can control the heating, cooling
and ventilation for your vehicle.
When your vehicle is first started, the display will show
the driver’s temperature setting, the fan speed and
the air delivery for about five seconds; then it will show
the outside temperature.
The digital display will show readings in Fahrenheit or
Celsius by pressing the E/M (English/metric) button
on the Driver Information Center (DIC).
3-23

Engine Coolant Temperature Gage
This gage shows the engine coolant temperature. If the
gage pointer moves into the shaded area, your
engine is too hot.
This means that your engine coolant has overheated. If
you have been operating your vehicle under normal
driving conditions, you should pull off the road, stop your
vehicle and turn off the engine as soon as possible.
(The larger tic marks are in increments of 30° below
220°F (104°C) and in increments of 10° above
220°F (104°C).)
SeeEngine Overheating on page 5-26for more
information.
Malfunction Indicator Lamp
Check Engine Light
Your vehicle is equipped
with a computer which
monitors operation of the
fuel, ignition and emission
control systems.
This system is called OBD II (On-Board
Diagnostics-Second Generation) and is intended to
assure that emissions are at acceptable levels for the
life of the vehicle, helping to produce a cleaner
environment. The CHECK ENGINE light comes on to
indicate that there is a problem and service is required.
Malfunctions often will be indicated by the system
before any problem is apparent. This may prevent more
serious damage to your vehicle. This system is also
designed to assist your service technician in correctly
diagnosing any malfunction.
Notice:If you keep driving your vehicle with this
light on, after a while, your emission controls
may not work as well, your fuel economy may not
be as good and your engine may not run as
smoothly. This could lead to costly repairs that may
not be covered by your warranty. United States
Canada
3-41

CHARGE SYSTEM FAULT:Press RESET to
acknowledge that you have read the message and to
remove it from the display. The message will reappear
every 10 minutes until this condition changes. You
will hear two chimes when this message is displayed.
If this message comes on while you are driving, you may
have a problem with the electrical charging system. It
could indicate that you have a loose or broken drive belt
or another electrical problem. Have it checked right
away. Driving while this light is on could drain your
battery.
If you must drive a short distance with the message on,
be certain to turn off your accessories, such as the
radio and air conditioner.
COMPETITIVE DRIVING:When the Competitive
Driving mode is selected, this message will be displayed
in the DIC. The instrument panel cluster light will not
be on when the Competitive Driving mode is selected.
The Traction Control System will not be operating
while in the Competitive Driving mode. You should
adjust your driving accordingly.COOLANT OVER TEMP:You will hear four chimes
and the CHECK GAGES telltale will come on when this
message is displayed. To acknowledge the warning,
press the RESET button. After you press the RESET
button, a message will be displayed and you will hear a
chime every minute until this condition changes. If
you do not press RESET, the message will remain on
the digital display until the condition changes.
If the engine coolant exceeds 255°F (124°C), this
message is displayed. If you have been operating your
vehicle under normal driving conditions, you should
pull off the road, stop your vehicle and turn off the
engine as soon as possible. You can monitor the coolant
temperature with the GAGES button on the DIC or
the engine coolant gage on the instrument panel cluster.
SeeEngine Overheating on page 5-26.
3-59

HIGH TIRE PRESSURE – (LF, LR, RF, RR)
(Except Z06):You will hear two chimes when this
message is displayed. To acknowledge the warning,
press RESET. After you press RESET, a message will
reappear every 10 minutes until this condition
changes. This message indicates that the pressure in
one of your tires is higher than 42 psi (290 kPa). Next to
the HIGH TIRE PRESSURE message, you can see
either LF (left front), LR (left rear), RF (right front) or RR
(right rear) to indicate to you which tire is higher than
42 psi (290 kPa). You can receive more than one
tire pressure message at a time. To read other
messages that may have been sent at the same time,
press RESET. If a tire pressure message appears on the
DIC, stop as soon as you can. Have the tire pressures
checked and set to those shown on your Tire Loading
Information Label. SeeExtended Mobility Tires
(Except Z06) on page 5-61andInation - Tire
Pressure on page 5-62.HIGH TRANS TEMP (Automatic Transmission
Only):You will hear four chimes when this message is
displayed. To acknowledge this warning, press the
RESET button. After you press the RESET button, the
message will be displayed every 10 minutes until
the condition changes. If you do not press RESET, the
message remains on the display until the condition
changes.
If the transmission fluid temperature rises above 270°F
(132°C) or rises rapidly, this message is displayed.
The transmission may shift gears or apply the torque
converter clutch to reduce the fluid temperature. Driving
aggressively or driving on long hills can cause the
transmission fluid temperature to be higher than normal.
If this message appears, you may continue to drive at
a slower speed. You should also monitor the
transmission fluid temperature and allow it to cool to at
least 230°F (110°C). The transmission fluid temperature
can be monitored with the GAGES button on the
DIC. SeeAutomatic Transmission Fluid on page 5-20.
You should also check the engine coolant temperature.
If it is also hot, seeEngine Overheating on page 5-26.
If the HIGH TRANS TEMP message is displayed during
normal vehicle operation on flat roads, your vehicle
may need service. See your dealer for an inspection.
3-61

LOW OIL LEVEL:Press RESET to acknowledge that
you have read the message and to remove it from
the display. The message will reappear every
10 minutes until this condition changes. Once the
vehicle senses a temperature change in the engine oil,
the light will remain off.
You will hear two chimes when this message is
displayed. If this message appears after starting your
engine, your engine oil level may be too low. You
may need to add oil. SeeEngine Overheating on
page 5-26.
LOW OIL PRESSURE:You will hear four chimes and
the CHECK GAGES telltale will come on when this
message is displayed. To acknowledge the warning,
press the RESET button. After you press the RESET
button, a message will be displayed and you will hear a
chime every minute until the vehicle is serviced. If
you do not press RESET, the message will remain on
the digital display until the vehicle is serviced.
Low oil pressure may be the result of a combination of
low oil level and abrupt changes in the vehicle’s
direction. When this warning is displayed, you should
not operate the engine at high rpm or make fast abrupt
moves. As soon as possible, you should check the
oil level. SeeEngine Oil on page 5-13.LOW TIRE PRESSURE (Except Z06):You will hear
two chimes when this message is displayed. To
acknowledge the warning, press RESET. After you
press RESET, a message will appear every 10 minutes
until this condition changes. This message indicates
that the pressure in one of your tires is less than 25 psi
(172 kPa). Next to the LOW TIRE PRESSURE
message, you can see either LF (left front), LR (left
rear), RF (right front) or RR (right rear) to indicate to you
which tire is low on pressure. You can receive more
than one tire pressure message at a time. To read other
messages that may have been sent at the same time,
press RESET. If a tire pressure message appears on the
DIC, stop as soon as you can. Have the tire pressures
checked and set to those shown on your Tire Loading
Information Label. SeeExtended Mobility Tires
(Except Z06) on page 5-61andTire Pressure
Monitor Operation (Except Z06) on page 5-64.
3-62

REDUCED ENGINE POWER:You will hear chimes
continuously when this message is displayed. To
acknowledge that you have read the message and to
remove it from the display, press RESET. The message
will reappear every 15 seconds until this condition
changes.
If the Driver Information Center (DIC) displays the
REDUCED ENGINE POWER message and the CHECK
ENGINE light comes on, a noticeable reduction in the
vehicle’s performance may occur. If the REDUCED
ENGINE POWER message is displayed but there is no
reduction in performance, proceed to your destination.
The performance may be reduced the next time
the vehicle is driven.
The vehicle may be driven at a reduced speed while the
REDUCED ENGINE POWER message is displayed,
but acceleration and speed may be reduced. Anytime
the CHECK ENGINE light stays on, the vehicle
should be taken to an authorized dealer as soon as
possible for diagnosis and repair.
Also, refer toMalfunction Indicator Lamp on page 3-41.
If the REDUCED ENGINE POWER message is
displayed in combination with the COOLANT OVER
TEMP message, seeEngine Overheating on page 5-26.REDUCE ENGINE RPM:You will hear four chimes
when this message is displayed. To acknowledge
the warning, press the RESET button. After you press
the RESET button, a message will be displayed and you
will hear a chime every minute until this condition
changes. If you do not press RESET, the message will
remain on the digital display until the condition
changes.
If the engine oil temperature exceeds 320°F (160°C),
this message is displayed. You should check the engine
coolant temperature and engine oil level. If your
engine is too hot, seeEngine Overheating on page 5-26.
Your vehicle may need service, so see your dealer.
You can monitor the oil temperature with the GAGES
button on the DIC.
SERVICE ABS (Anti-Lock Brake System):If the
SERVICE ABS message is displayed when you
are driving, stop as soon as possible and turn the
ignition off. Then start the engine again to reset the
system. If the message stays on, or comes back
on again while you are driving, your vehicle is in need
of service. If the regular brake system warning light
is not on, you still have brakes, but do not have anti-lock
brakes. If the regular brake system light is also on,
you do not have anti-lock brakes and there is a problem
with your brakes. SeeBrake System Warning Light
on page 3-38.
3-64

Service............................................................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of
Your Vehicle..............................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-5
Gasoline Specifications....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.....................5-10
Checking Things Under the Hood....................5-10
Hood Release..............................................5-11
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Air Cleaner/Filter................................5-18
Automatic Transmission Fluid.........................5-20
Manual Transmission Fluid.............................5-21
Hydraulic Clutch...........................................5-22
Engine Coolant.............................................5-23
Coolant Surge Tank Pressure Cap..................5-26
Engine Overheating.......................................5-26
Cooling System............................................5-29
Power Steering Fluid.....................................5-35
Windshield Washer Fluid................................5-36Brakes........................................................5-37
Battery........................................................5-40
Jump Starting...............................................5-41
Rear Axle.......................................................5-47
Bulb Replacement..........................................5-48
Halogen Bulbs..............................................5-48
Headlamps..................................................5-48
Taillamps and Turn Signal Lamps...................5-50
Back-Up Lamps............................................5-52
Windshield Wiper Blade Replacement..............5-52
Tires..............................................................5-55
Extended Mobility Tires (Except Z06)...............5-61
Inflation - Tire Pressure.................................5-62
Tire Pressure Monitor Operation
(Except Z06).............................................5-64
Tire Rotation................................................5-65
When It Is Time for New Tires.......................5-65
Buying New Tires.........................................5-66
Uniform Tire Quality Grading..........................5-67
Wheel Alignment and Tire Balance..................5-68
Wheel Replacement......................................5-68
Tire Chains..................................................5-71
Lifting Your Vehicle.......................................5-71
If a Tire Goes Flat........................................5-75
Tire Inflator Kit (Z06 Only).............................5-77
Section 5 Service and Appearance Care
5-1

How to Check and Add Fluid
Fluid should be added if the fluid level is below the step
on the inside of the reservoir. There are additional
instructions on the reservoir cap. Put the rubber seal
and cap back on. SeeEngine Compartment Overview
on page 5-12for more information on location.
Engine Coolant
The cooling system in your vehicle is filled with
DEX-COOL®engine coolant. This coolant is designed
to remain in your vehicle for 5 years or 150,000 miles
(240 000 km), whichever occurs first, if you add
only DEX-COOL
®extended life coolant.
The following explains your cooling system and how to
add coolant when it is low. If you have a problem
with engine overheating, seeEngine Overheating on
page 5-26.
A 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant will:
•Give freezing protection down to−34°F (−37°C).
•Give boiling protection up to 265°F (129°C).
•Protect against rust and corrosion.
•Help keep the proper engine temperature.
•Let the warning lights and gages work as they
should.
Notice:Using coolant other than DEX-COOL
®may
cause premature engine, heater core or radiator
corrosion. In addition, the engine coolant may
require changing sooner, at 30,000 miles (50 000 km)
or 24 months, whichever occurs rst. Any repairs
would not be covered by your warranty. Always use
DEX-COOL
®(silicate-free) coolant in your vehicle.
5-23

Coolant Surge Tank Pressure Cap
Notice:If the pressure cap is not tightly installed,
coolant loss and possible engine damage may
occur. Be sure the cap is properly and tightly
secured.
SeeEngine Compartment Overview on page 5-12for
information on location.
Engine Overheating
You will find an engine coolant temperature gage on the
instrument panel cluster and a COOLANT OVER
TEMP message on the Driver Information Center (DIC).
SeeEngine Coolant Temperature Gage on page 3-41
andDIC Warnings and Messages on page 3-58.
Overheated Engine Protection
Operating Mode
If an overheated engine condition exists and the
messages COOLANT OVER TEMP and REDUCED
ENGINE POWER are displayed, along with the Check
Engine light, an overheat protection mode which
alternates firing groups of cylinders helps prevent engine
damage. In this mode, you will notice a loss in power
and engine performance. This operating mode
allows your vehicle to be driven to a safe place in an
emergency; you may drive up to 50 miles (80 km).
Notice:After driving in the overheated engine
protection operating mode, to avoid engine damage,
allow the engine to cool before attempting any
repair. The engine oil will be severely degraded.
Repair the cause of coolant loss, change the oil and
reset the oil life system. SeeEngine Oil on
page 5-13.
5-26

If Steam Is Coming From Your Engine
{CAUTION:
Steam from an overheated engine can burn
you badly, even if you just open the hood. Stay
away from the engine if you see or hear steam
coming from it. Just turn it off and get
CAUTION: (Continued)
CAUTION: (Continued)
everyone away from the vehicle until it cools
down. Wait until there is no sign of steam or
coolant before you open the hood.
If you keep driving when your engine is
overheated, the liquids in it can catch re. You
or others could be badly burned. Stop your
engine if it overheats, and get out of the
vehicle until the engine is cool.
See “Overheated Engine Protection Operating
Mode” underEngine Overheating on page 5-26
for information on driving to a safe place in an
emergency.
Notice:If your engine catches re because you
keep driving with no coolant, your vehicle can
be badly damaged. The costly repairs would not be
covered by your warranty. See “Overheated
Engine Protection Operating Mode” underEngine
Overheating on page 5-26for information on driving
to a safe place in an emergency.
5-27