cooling CHEVROLET CORVETTE 2009 6.G Owners Manual

Ashtray(s) and Cigarette Lighter
The ashtray and cigarette lighter are located on the
instrument panel, in front of the shift lever. To use the
ashtray, press on the indentation at the top of the door.
Notice:If papers, pins, or other ammable items
are put in the ashtray, hot cigarettes or other
smoking materials could ignite them and possibly
damage the vehicle. Never put ammable items
in the ashtray.
Loose objects, such as paper clips, can lodge behind
and beneath the ashtray lid and prevent movement
of the lid. You should avoid putting small, loose objects
near the ashtray.
To use the cigarette lighter, push it in all the way and let
go. When it is ready, it will pop back out by itself.
Notice:Holding a cigarette lighter in while it is
heating does not let the lighter back away from the
heating element when it is hot. Damage from
overheating can occur to the lighter or heating
element, or a fuse could be blown. Do not hold a
cigarette lighter in while it is heating.
Climate Controls
Dual Automatic Climate Control
System
With this system the heating, cooling, and ventilation
can be controlled.
A. Driver Temperature
Controls
B. Display
C. Passenger
Temperature Control
D. AUTO
E. RecirculationF. Air Conditioning
G. Fan Control
H. Air Delivery
Mode Control
I. Defrost
J. Rear Window
Defogger
3-24

CHECK COOLANT LEVEL
This message displays when the engine coolant level
is low. Have the cooling system serviced by your
dealer/retailer as soon as possible. SeeEngine Coolant
on page 5-34.
CHECK GAS CAP
This message displays if the fuel cap has not been fully
tightened. Check the fuel cap to make sure that it is
on properly. Once tightened, it takes at least one
overnight park to reset or clear this message. If both the
CHECK GAS CAP message and the malfunction
indicator lamp in the instrument panel cluster are on,
you may need to see your dealer/retailer for service.
SeeMalfunction Indicator Lamp on page 3-42for more
information.
CHECK OIL LEVEL
On some vehicles, this message displays and
two chimes sound if the oil level in the vehicle is low.
Once the vehicle senses a change in the engine
oil level, the light remains off.If this message appears after starting the engine, the
engine oil level may be too low. You may need to
add oil. SeeEngine Overheating on page 5-39.
To acknowledge the message, press the RESET button.
The message reappears every 10 minutes until this
condition changes.
CLOSE TRUNK TO MOVE TOP
This message displays and a sound will be heard if
the trunk is open while you are trying to operate the
convertible top. Make sure the trunk is closed before
operating the convertible top. SeeConvertible Top
(Manual) on page 2-59orConvertible Top (Power)
on page 2-66.
COMPETITIVE DRIVING MODE
This message displays and a sound will be heard
when the Competitive Driving mode is selected.
The instrument panel cluster light will be on when the
Competitive Driving mode is selected. The Traction
Control System (TCS) will not be operating while in
the Competitive Driving mode. Adjust your driving
accordingly. SeeRacing or Other Competitive Driving
on page 4-15for more information.
3-57

Highway Hypnosis
Always be alert and pay attention to your surroundings
while driving. If you become tired or sleepy, nd a
safe place to park your vehicle and rest.
Other driving tips include:
Keep the vehicle well ventilated.
Keep interior temperature cool.
Keep your eyes moving — scan the road ahead
and to the sides.
Check the rearview mirror and vehicle instruments
often.
Hill and Mountain Roads
Driving on steep hills or through mountains is different
than driving on at or rolling terrain. Tips for driving
in these conditions include:
Keep the vehicle serviced and in good shape.
Check all uid levels and brakes, tires, cooling
system, and transmission.
Going down steep or long hills, shift to a
lower gear.
{CAUTION:
If you do not shift down, the brakes could get so
hot that they would not work well. You would then
have poor braking or even none going down a hill.
You could crash. Shift down to let the engine
assist the brakes on a steep downhill slope.
4-18

Service............................................................5-3
Accessories and Modications..........................5-3
California Proposition 65 Warning.....................5-4
California Perchlorate Materials Requirements.....5-4
Doing Your Own Service Work.........................5-5
Adding Equipment to the Outside of the
Vehicle......................................................5-5
Fuel................................................................5-6
Gasoline Octane............................................5-6
Gasoline Specications....................................5-6
California Fuel...............................................5-7
Additives.......................................................5-7
Fuels in Foreign Countries...............................5-8
Filling the Tank..............................................5-9
Filling a Portable Fuel Container.....................5-12
Checking Things Under the Hood....................5-12
Hood Release..............................................5-13
Engine Compartment Overview.......................5-14
Engine Oil...................................................5-20
Engine Oil Life System..................................5-26
Engine Air Cleaner/Filter................................5-28
Automatic Transmission Fluid.........................5-30
Manual Transmission Fluid.............................5-31
Hydraulic Clutch...........................................5-31
Cooling System (Engine)................................5-32
Cooling System (Intercooler)...........................5-33Engine Coolant.............................................5-34
Engine Overheating.......................................5-39
Overheated Engine Protection
Operating Mode........................................5-41
Power Steering Fluid.....................................5-42
Windshield Washer Fluid................................5-43
Brakes........................................................5-44
Battery........................................................5-50
Jump Starting...............................................5-51
Rear Axle.......................................................5-55
Headlamp Aiming...........................................5-56
Bulb Replacement..........................................5-56
High Intensity Discharge (HID) Lighting............5-56
Halogen Bulbs..............................................5-57
Headlamps, Front Turn Signal, and
Parking Lamps..........................................5-57
Taillamps, Turn Signal, and Stoplamps............5-59
Replacement Bulbs.......................................5-59
Windshield Replacement.................................5-60
Windshield Wiper Blade Replacement..............5-60
Tires..............................................................5-62
Winter Tires.................................................5-63
Tire Sidewall Labeling...................................5-64
Tire Terminology and Denitions.....................5-66
Run-Flat Tires..............................................5-69
Section 5 Service and Appearance Care
5-1

A. Intercooler. SeeCooling System (Engine) on
page 5-32orCooling System (Intercooler) on
page 5-33.
B.Engine Air Cleaner/Filter on page 5-28.
C. Power Steering Fluid Reservoir and Cap.
SeePower Steering Fluid on page 5-42.
D. Coolant Surge Tank and Pressure Cap.
SeeEngine Coolant on page 5-34.
E. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-43.
F. Clutch Master Cylinder Reservoir (If Equipped).
SeeHydraulic Clutch on page 5-31.G. Brake Fluid Reservoir. See “Brake Fluid” under
Brakes on page 5-44.
H. Passenger Compartment Air Filter (Out of View).
SeePassenger Compartment Air Filter on page 3-30.
I. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-20.
J. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-20.
K. Remote Positive (+) Terminal (Out of View).
SeeJump Starting on page 5-51.
L.Engine Compartment Fuse Block on page 5-106.
5-17

Cooling System (Engine)
The cooling system allows the engine to maintain the
correct working temperature.
A. Electric Engine Cooling Fan
B. Coolant Surge Tank with Pressure Cap{CAUTION:
An electric engine cooling fan under the hood can
start up even when the engine is not running and
can cause injury. Keep hands, clothing, and tools
away from any underhood electric fan.
{CAUTION:
Heater and radiator hoses, and other engine parts,
can be very hot. Do not touch them. If you do, you
can be burned.
CAUTION: (Continued)
7.0L Engine shown, 6.2L Engine similar
5-32

CAUTION: (Continued)
Do not run the engine if there is a leak. If you run
the engine, it could lose all coolant. That could
cause an engine re, and you could be burned.
Get any leak xed before you drive the vehicle.
Notice:Using coolant other than DEX-COOL
®can
cause premature engine, heater core, or radiator
corrosion. In addition, the engine coolant could
require changing sooner, at 30,000 miles (50 000 km)
or 24 months, whichever occurs rst. Any repairs
would not be covered by the vehicle warranty.
Always use DEX-COOL
®(silicate-free) coolant
in the vehicle.
Cooling System (Intercooler)
The 6.2L LS9 supercharged V8 engine has an
intercooler cooling system. SeeEngine Compartment
Overview on page 5-14for location of the intercooler.
The intercooler cooling system has a special procedure
for draining and adding coolant. Because this procedure
is difficult, see your dealer/retailer for service if the
intercooler is low on coolant. The procedure can also
be found in the service manual. To purchase a service
manual, seeService Publications Ordering Information
on page 7-15.
5-33

Checking Coolant
1. Verify that the engine and intercooler are no
longer hot.
2. Place a cloth to absorb possible coolant loss under
the driver’s side bleeder valve (A).3. Loosen, but do not completely unscrew the bleeder
valve to check for coolant in the system.
4. Tighten the bleeder valve if there is coolant owing
out of the bleeder valve.
5. If there is no coolant owing out of the bleeder
valve, there could be a leak in the system.
Tighten the bleeder valve and contact your
dealer/retailer for service.
Engine Coolant
The cooling system in the vehicle is lled with
DEX-COOL®engine coolant. This coolant is designed
to remain in the vehicle for ve years or 150,000 miles
(240 000 km), whichever occurs rst.
The following explains the cooling system and how to
check and add coolant when it is low. If there is a problem
with engine overheating, seeEngine Overheating on
page 5-39.
5-34

What to Use
{CAUTION:
Adding only plain water to the cooling system can
be dangerous. Plain water, or some other liquid
such as alcohol, can boil before the proper coolant
mixture will. The vehicle’s coolant warning system
is set for the proper coolant mixture. With plain
water or the wrong mixture, the engine could get
too hot but would not get the overheat warning.
The engine could catch re and you or others
could be burned. Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
®coolant.Use a 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant. If using this mixture, nothing
else needs to be added. This mixture:
Gives freezing protection down to−34°F (−37°C),
outside temperature.
Gives boiling protection up to 265°F (129°C),
engine temperature.
Protects against rust and corrosion.
Will not damage aluminum parts.
Helps keep the proper engine temperature.
Notice:If an improper coolant mixture is used,
the engine could overheat and be badly damaged.
The repair cost would not be covered by the vehicle
warranty. Too much water in the mixture can freeze
and crack the engine, radiator, heater core, and other
parts.
Notice:If extra inhibitors and/or additives are used
in the vehicle’s cooling system, the vehicle could
be damaged. Use only the proper mixture of
the engine coolant listed in this manual for the
cooling system. SeeRecommended Fluids and
Lubricants on page 6-12for more information.
5-35

Checking Coolant
The vehicle must be on a level surface when checking
the coolant level.
Check to see if coolant is visible in the coolant surge
tank. If the coolant inside the coolant surge tank is boiling,
do not do anything else until it cools down. If coolant
is visible but the coolant level is not at or above the
FULL COLD mark, add a 50/50 mixture of clean,
drinkable water and DEX-COOL coolant at the coolant
recovery tank, but be sure the cooling system is cool
before this is done. SeeEngine Coolant on page 5-34
for more information.
The engine coolant
surge tank is located
toward the rear of the
engine compartment on
the driver side of the
vehicle. SeeEngine
Compartment Overview
on page 5-14for more
information on location.When the engine is cold, the coolant level should be at
the FULL COLD mark on the coolant surge tank.
When the engine is hot, the level could be higher
than the FULL COLD line. If the coolant is below the
FULL COLD line when the engine is hot, there could
be a leak in the cooling system.
If the coolant is low, add the coolant or take the vehicle
to a dealer/retailer for service.
How to Add Coolant to the Coolant
Surge Tank
{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot enough.
Do not spill coolant on a hot engine.
5-36