CHEVROLET DURAMAX 2006 Service Manual

{CAUTION:
If a re starts while you are refueling, do not
remove the nozzle. Shut off the ow of fuel
by shutting off the pump or by notifying the
station attendant. Leave the area immediately.
Notice:If you need a new fuel cap, be sure to get
the right type. Your dealer can get one for you.
If you get the wrong type, it may not t properly.
This may cause your malfunction indicator lamp to
light and may damage your fuel tank and emissions
system. SeeMalfunction Indicator Lamp on
page 3-4.
Notice:If your vehicle has been accidentally lled
with gasoline, do not run the engine or severe engine
damage can occur. Contact your dealer to have the
fuel system ushed.
Filling a Portable Fuel Container
{CAUTION:
Never ll a portable fuel container while it is in
your vehicle. Static electricity discharge from
the container can ignite the gasoline vapor.
You can be badly burned and your vehicle
damaged if this occurs. To help avoid injury to
you and others:
Dispense gasoline only into approved
containers.
Do not ll a container while it is inside a
vehicle, in a vehicle’s trunk, pickup bed,
or on any surface other than the ground.
Bring the ll nozzle in contact with the
inside of the ll opening before operating
the nozzle. Contact should be maintained
until the lling is complete.
Do not smoke while pumping gasoline.
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Checking Things Under the Hood
Engine Compartment Overview
When you open the hood on the 6.6L DURAMAX®Diesel Engine, you’ll see:
United States pickup models shown, Canada similar
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A. Engine Air Cleaner/Filter
B. Coolant Surge Tank
C. Battery
D. Engine Air Cleaner/Filter Restriction Indicator
(If Equipped)
E. Engine Oil Dipstick
F. Automatic Transmission Dipstick (If Equipped)
G. Engine Oil Fill CapH. Engine Fan
I. Power Steering Fluid Reservoir
J. Remote Negative (−) Terminal
K. Remote Positive (+) Terminal
L. Brake Fluid Reservoir
M. Clutch Fluid Reservoir (If Equipped)
N. Underhood Fuse Block
O. Windshield Washer Fluid Reservoir
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United States van models shown, Canada similar
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A. Battery
B. Coolant Surge Tank
C. Automatic Transmission Dipstick
D. Engine Fan
E. Engine Air Cleaner/Filter
F. Engine Oil Fill Cap
G. Power Steering Fluid Reservoir
H. Brake Fluid Reservoir
I. Windshield Washer Fluid Reservoir
Engine Oil
Checking Engine Oil
It is a good idea to check your engine oil level every
time you get fuel.
The engine oil dipstick handle is a yellow loop.
SeeEngine Compartment Overview on page 5-18
for the location of the engine oil dipstick.In order to get an accurate reading, the oil must be
warm, at normal operating temperature, and the vehicle
must be on level ground.
1. Turn off the engine and give the oil at least
five minutes to drain back into the oil pan. With a
cool engine, allow 30 minutes. If you do not do this,
the oil dipstick might not show the actual level.
2. Pull out the dipstick and clean it with a paper towel
or a cloth, then push it back in all the way. Remove
it again, keeping the tip down.
When to Add Engine Oil
If the oil is below the cross-hatched area at the tip of the
dipstick, you will need to add at least two quarts/liters of
oil. But you must use the right kind. This section explains
what kind of oil to use. For engine oil crankcase capacity,
seeSpecication Charts on page 5-50.
Notice:Do not add too much oil. If the engine
has so much oil that the oil level gets above the
cross-hatched area that shows the proper operating
range, the engine could be damaged.
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SeeEngine Compartment
Overview on page 5-18for
the location of the engine
oil fill cap.
Be sure to add enough oil to put the level somewhere
in the proper operating range. Push the dipstick all the
way back in when you are through.What Kind of Engine Oil to Use
Look for these two things:
•CI-4 or CH-4
Oils designated as API CI-4 or CH-4 are
recommended for your vehicle. The CI-4 or CH-4
designations may appear either alone, together, or
in combination with other API designations, such
as API CI-4/SL.
These letters show American Petroleum
Institute (API) levels of quality.
Notice:Use only engine oils that have one of these
designations CI-4 or CH-4 for the DURAMAX
®diesel
engine. Failure to use the recommended oils can
result in engine damage not covered by your
warranty.
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•SAE 15W-40
As shown in the viscosity chart, SAE 15W-40 is
best for your vehicle. However, you can use
SAE 10W-30 at temperatures above 0°F (−18°C).
When it is very cold, below 0°F (−18°C), you should
use SAE 5W-40 to improve cold starting. 5W-40
is not recommended for use at high temperatures,
above 100°F (38°C).
These numbers on the oil container show its
viscosity, or thickness. Do not use other viscosity
oils such as SAE 10W-40 or SAE 20W-50.
This doughnut-shaped logo
(symbol) is used on most
oil containers to help you
select the correct oil. It
means that the oil has been
certified by the American
Petroleum Institute.
You should look for this on the oil container, and use
onlythose oils that display this logo.
GM Goodwrench
®oil of the recommended viscosity
grades meets all the requirements for your vehicle.
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Engine Oil Additives
Do not add anything to your oil. The recommended oils
with the API service symbol are all you will need for
good performance and engine protection.
Engine Oil Life System
When to Change Engine Oil
Your vehicle has a computer system that lets you know
when to change the engine oil and filter. This is based on
engine timing, engine load, and engine temperature, and
not on mileage. Based on driving conditions, the mileage
at which an engine oil change will be indicated can vary
considerably. For the oil life system to work properly, you
must reset the system every time the oil is changed.
When the system has calculated that oil life has been
diminished, it will indicate that an oil change is necessary.
A CHANGE ENGINE OIL message in pickup models
or a change engine oil light in van models will come on.
Change your oil as soon as possible within the next
600 miles (1 000 km). It is possible that, if you are driving
under the best conditions, the oil life system may not
indicate that an oil change is necessary for over a year.
However, your engine oil and filter must be changed at
least once a year and at this time the system must be
reset. Your dealer has GM-trained service people who
will perform this work using genuine GM parts and reset
the system. It is also important to check your oil regularly
and keep it at the proper level.If the system is ever reset accidentally, you must
change your oil at 3,000 miles (5 000 km) since your
last oil change. Remember to reset the oil life system
whenever the oil is changed.
How to Reset the Engine Oil Life
System
The Engine Oil Life System calculates when to change
your engine oil and filter based on vehicle use. Anytime
your oil is changed, reset the system so it can calculate
when the next oil change is required. If a situation occurs
where you change your oil prior to a CHANGE ENGINE
OIL message (pickup models) or a change engine oil light
(van models) being turned on, reset the system.
To reset the Engine Oil Life System, do the following:
1. Turn the ignition key to RUN with the engine off.
2. Fully press and release the accelerator pedal
three times within five seconds.
Pickup Models: If the OIL LIFE RESET message
flashes for 10 seconds, the system is resetting.
Van Models: If the change engine oil light flashes
for five seconds, the system is reset.
3. Turn the key to LOCK.
If the message or light comes back on when you start
your vehicle, the engine oil life system has not reset.
Repeat the procedure. If it still does not reset, see your
dealer for service.
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What to Do with Used Oil
Used engine oil contains certain elements that may be
unhealthy for your skin and could even cause cancer. Do
not let used oil stay on your skin for very long. Clean your
skin and nails with soap and water, or a good hand
cleaner. Wash or properly throw away clothing or rags
containing used engine oil. See the manufacturer’s
warning about the use and disposal of oil products.
Used oil can be a threat to the environment. If you
change your own oil, be sure to drain all the oil from the
filter before disposal. Never dispose of oil by putting it in
the trash, pouring it on the ground, into sewers, or into
streams or bodies of water. Instead, recycle it by taking
it to a place that collects used oil. If you have a problem
properly disposing of your used oil, ask your dealer,
a service station, or a local recycling center for help.
Engine Air Cleaner/Filter
Pickup Models
The air cleaner/filter
assembly may have an
air cleaner/filter restriction
indicator that lets you
know when the engine air
cleaner/filter is dirty and
needs to be serviced.
The air cleaner/filter restriction indicator is located on
the air cleaner cover.
When to Inspect
Inspect the air cleaner/filter every 15,000 miles
(25 000 km) and replace the filter if necessary.
How to Inspect
When the restriction indicator turns black, or is in
the red/orange “change” zone, replace the filter and
reset the restriction indicator.
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To inspect and replace the filter and reset the restriction
indicator, do the following:
The air cleaner/filter assembly is located on the front
corner of the engine compartment on the passenger’s
side of the vehicle.
1. Loosen the screw on the cover of the housing and
lift up the cover.
2. Remove the air cleaner/filter from the housing. Care
should be taken to dislodge as little dirt as possible.
3. Clean the filter sealing surface and the housing.4. Install the new engine air cleaner/filter.
5. Reinstall the cover and tighten the screw.
6. Reset the air cleaner/filter restriction indicator,
if equipped, by pressing the top button on the
indicator.
SeeScheduled Maintenance on page 6-4to determine
when to replace the engine air cleaner/filter.
{CAUTION:
Operating the engine with the air cleaner/lter
off can cause you or others to be burned. The
air cleaner not only cleans the air; it helps to
stop ames if the engine backres. If it is not
there and the engine backres, you could be
burned. Do not drive with it off, and be careful
working on the engine with the air cleaner/
lter off.
Notice:If the air cleaner/lter is off, a backre can
cause a damaging engine re. And, dirt can easily get
into your engine, which will damage it. Always have
the air cleaner/lter in place when you are driving.
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