lights CHEVROLET EXPRESS 2003 Owners Manual

Page 1 of 370

Seats and Restraint Systems........................... 1-1
Front Seats
............................................... 1-3
Rear Seats
............................................... 1-6
Safety Belts
.............................................1-10
Child Restraints
.......................................1-31
Airbag System
.........................................1-59
Restraint System Check
............................1-70
Features and Controls..................................... 2-1
Keys
........................................................ 2-2
Doors and Locks
....................................... 2-7
Windows
.................................................2-15
Theft-Deterrent Systems
............................2-18
Starting and Operating Your Vehicle
...........2-18
Mirrors
....................................................2-29
OnStar
®System
......................................2-31
Storage Areas
.........................................2-32
Instrument Panel............................................. 3-1
Instrument Panel Overview
.......................... 3-4
Climate Controls
......................................3-18
Warning Lights, Gages, and Indicators
........3-22
Audio System(s)
.......................................3-39
Driving Your Vehicle....................................... 4-1
Your Driving, the Road, and Your Vehicle
........ 4-2
Towing
...................................................4-34Service and Appearance Care.......................... 5-1
Service
..................................................... 5-3
Fuel
......................................................... 5-5
Checking Things Under the Hood
...............5-10
All-Wheel Drive
........................................5-43
Rear Axle
...............................................5-44
Front Axle
...............................................5-44
Noise Control System
...............................5-45
Bulb Replacement
....................................5-46
Windshield Wiper Blade Replacement
.........5-51
Tires
......................................................5-52
Appearance Care
.....................................5-82
Vehicle Identication
.................................5-91
Electrical System
......................................5-92
Capacities and Specications
.....................5-97
Maintenance Schedule..................................... 6-1
Maintenance Schedule
................................ 6-2
Customer Assistance and Information.............. 7-1
Customer Assistance and Information
........... 7-2
Reporting Safety Defects
...........................7-10
Index.................................................................1
2005 Chevrolet Express Owner ManualM

Page 4 of 370

Vehicle Damage Warnings
Also, in this manual you will nd these notices:
Notice:These mean there is something that could
damage your vehicle.
A notice tells about something that can damage the
vehicle. Many times, this damage would not be covered
by your vehicle’s warranty, and it could be costly. But
the notice will tell what to do to help avoid the damage.
When you read other manuals, you might see
CAUTION and NOTICE warnings in different colors
or in different words.
There are also warning labels on the vehicle. They use
the same words, CAUTION or NOTICE.
Vehicle Symbols
The vehicle has components and labels that use
symbols instead of text. Symbols are shown along with
the text describing the operation or information
relating to a specic component, control, message,
gage, or indicator.
If you need help guring out a specic name of a
component, gage, or indicator, reference the
following topics:
Seats and Restraint Systems in Section 1
Features and Controls in Section 2
Instrument Panel Overview in Section 3
Climate Controls in Section 3
Warning Lights, Gages, and Indicators in Section 3
Audio System(s) in Section 3
Engine Compartment Overview in Section 5
iv

Page 111 of 370

Instrument Panel Overview...............................3-4
Hazard Warning Flashers................................3-6
Other Warning Devices...................................3-6
Horn.............................................................3-6
Tilt Wheel.....................................................3-6
Turn Signal/Multifunction Lever.........................3-7
Turn and Lane-Change Signals........................3-8
Headlamp High/Low-Beam Changer..................3-8
Flash-to-Pass.................................................3-9
Windshield Wipers..........................................3-9
Windshield Washer.......................................3-10
Cruise Control..............................................3-10
Exterior Lamps.............................................3-13
Headlamps on Reminder................................3-14
Daytime Running Lamps (DRL).......................3-14
Instrument Panel Brightness...........................3-15
Dome Lamps...............................................3-15
Dome Lamp Override....................................3-15
Entry Lighting...............................................3-16
Exit Lighting.................................................3-16
Reading Lamps............................................3-16
Battery Run-Down Protection..........................3-16
Accessory Power Outlets...............................3-16
Ashtrays and Cigarette Lighter........................3-17Climate Controls............................................3-18
Climate Control System.................................3-18
Outlet Adjustment.........................................3-20
Rear Heating System....................................3-20
Rear Air Conditioning and Heating System.......3-21
Warning Lights, Gages, and Indicators............3-22
Instrument Panel Cluster................................3-23
Speedometer and Odometer...........................3-24
Trip Odometer..............................................3-24
Engine Speed Limiter....................................3-24
Safety Belt Reminder Light.............................3-25
Airbag Readiness Light..................................3-25
Airbag Off Light............................................3-26
Charging System Light..................................3-28
Voltmeter Gage............................................3-28
Brake System Warning Light..........................3-29
Anti-Lock Brake System Warning Light.............3-30
StabiliTrak Not Ready Light............................3-30
StabiliTrak Indicator Light...............................3-31
Engine Coolant Temperature Gage..................3-31
Malfunction Indicator Lamp.............................3-32
Oil Pressure Gage........................................3-34
Change Engine Oil Light................................3-35
Security Light...............................................3-36
Section 3 Instrument Panel
3-1

Page 124 of 370

;(Parking Lamps):Turn the control to this
position to turn on the parking lamps, together with
the following:
Instrument Panel Lights
Daytime Running Lamps (DRL) (Canada)
Sidemarker Lamps
Taillamps
License Plate Lamps
If the DRL are active when the control is turned to this
position, the DRL will turn off.
For vehicles rst sold in Canada, the DRL will remain
active along with the lamps mentioned above.
5(Headlamps):Turn the control to this position to
turn on the headlamps together with the parking
lamps and turn off the daytime running lamps.
You can switch your headlamps from high to low-beam
by pulling the turn signal/high-beam lever toward you.
A circuit breaker protects your headlamps. If you have
an electrical overload, your headlamps will icker on
and off. Have your headlamp wiring checked right away
if this happens.
Headlamps on Reminder
A reminder chime will sound when your control is turned
to the headlamps or parking lamps position, your key
is out of the ignition, and your driver’s door is open. To
disable the chime, turn the control to the Daytime
Running Lamp (DRL) position and then back to the
parking lamps or headlamps position.
Daytime Running Lamps (DRL)
Daytime Running Lamps (DRL) can make it easier for
others to see the front of your vehicle during the
day. DRL can be helpful in many different driving
conditions, but they can be especially helpful in the short
periods after dawn and before sunset. Fully functional
daytime running lamps are required on all vehicles
rst sold in Canada.
The DRL system will come on when the following
conditions are met:
the ignition is on,
the exterior lamps control is in DRL mode and not
in the defeat position.
When the DRL are on, only your headlamps will be on.
The taillamps, sidemarker and other lamps won’t be
on. The instrument panel will be lit.
3-14

Page 132 of 370

To change the current mode, select one of the following:
D(Vent):Use this mode to direct air to the upper
outlets, with a little air directed to the oor outlets.
2(Floor):Use this mode to direct most of the air to
the oor outlets.
9(Fan):Turn the left knob clockwise or
counterclockwise to HIGH, MED (Medium) or LOW to
increase or decrease the fan speed in the rear-seating
area. Turn the knob to OFF to turn off the fan.
Temperature Control:To increase or decrease the
temperature for the rear of the vehicle, turn the
right knob located on the climate-control panel.
The air-conditioning system on the main climate-control
panel must be turned on to direct cooled air to the rear of
the vehicle. If it is not on, then the temperature in the rear
of the vehicle will remain at cabin temperature.
Be sure to keep the area under the front seats clear of
any objects so that the air inside of your vehicle can
circulate effectively.
For information on how to use the main climate-control
system, seeClimate Control System on page 3-18.
For information on ventilation, seeOutlet Adjustment on
page 3-20.
Warning Lights, Gages, and
Indicators
This part describes the warning lights and gages that
may be on your vehicle. The pictures will help you
locate them.
Warning lights and gages can signal that something is
wrong before it becomes serious enough to cause
an expensive repair or replacement. Paying attention to
your warning lights and gages could also save you
or others from injury.
Warning lights come on when there may be or is a
problem with one of your vehicle’s functions. As you will
see in the details on the next few pages, some
warning lights come on briey when you start the
engine just to let you know they’re working. If you are
familiar with this section, you should not be alarmed
when this happens.
Gages can indicate when there may be or is a problem
with one of your vehicle’s functions. Often gages
and warning lights work together to let you know when
there’s a problem with your vehicle.
When one of the warning lights comes on and stays on
when you are driving, or when one of the gages shows
there may be a problem, check the section that tells you
what to do about it. Please follow this manual’s advice.
Waiting to do repairs can be costly – and even
dangerous. So please get to know your warning lights
and gages. They’re a big help.
3-22

Page 147 of 370

Reduced Engine Power Light
If the check engine and
reduced engine power
lights are on, the throttle
may be disabled and
a noticeable reduction in
the vehicle’s performance
may occur.
If the reduced engine power light is on, but there is no
reduction in performance, proceed to your destination.
The performance may be reduced the next time
the vehicle is driven. The vehicle may be driven at a
reduced speed while the reduced engine power light is
on, but acceleration and speed may be reduced.
Anytime the check engine light stays on, the vehicle
should be taken to an authorized GM dealer as soon as
possible for service.
Highbeam On Light
This light will illuminate
when the headlamp high
beams are in use.
SeeHeadlamp High/Low-Beam Changer on page 3-8.
Daytime Running Lamps (DRL)
Indicator Light
You have this light on the
instrument panel. It will
light whenever the DRL are
on. It is also a reminder
to turn on your headlamps
when driving at night.
3-37

Page 200 of 370

You can be temporarily blinded by approaching
headlamps. It can take a second or two, or even several
seconds, for your eyes to re-adjust to the dark. When
you are faced with severe glare, as from a driver
who does not lower the high beams, or a vehicle with
misaimed headlamps, slow down a little. Avoid
staring directly into the approaching headlamps.
Keep your windshield and all the glass on your vehicle
clean — inside and out. Glare at night is made much
worse by dirt on the glass. Even the inside of the glass
can build up a lm caused by dust. Dirty glass makes
lights dazzle and ash more than clean glass would,
making the pupils of your eyes contract repeatedly.
Remember that your headlamps light up far less of a
roadway when you are in a turn or curve. Keep
your eyes moving; that way, it is easier to pick out dimly
lighted objects. Just as your headlamps should be
checked regularly for proper aim, so should your eyes
be examined regularly. Some drivers suffer from
night blindness — the inability to see in dim
light — and are not even aware of it.Driving in Rain and on Wet Roads
Rain and wet roads can mean driving trouble. On a wet
road, you cannot stop, accelerate, or turn as well
because your tire-to-road traction is not as good as on
dry roads. And, if your tires do not have much tread
left, you will get even less traction. It is always wise to
go slower and be cautious if rain starts to fall while
you are driving. The surface may get wet suddenly when
your reexes are tuned for driving on dry pavement.
4-16

Page 252 of 370

How to Add Fluid
Refer to the Maintenance Schedule to determine what
kind of transmission uid to use. SeeRecommended
Fluids and Lubricants on page 6-13.
Using a funnel, add uid down the transmission dipstick
tube only after checking the transmission uid while it
is hot. A cold check is used only as a reference. If
the uid level is low, add only enough of the proper uid
to bring the level up to the HOT area for a hot check.
It does not take much uid, generally less than one pint
(0.5 L).Do not overll.
Notice:Use of automatic transmission uid labeled
other than DEXRON
®-III, Approved for the
H-Specication, may damage your vehicle, and the
damages may not be covered by your warranty.
Always use automatic transmission uid labeled
DEXRON
®-III, Approved for the H-Specication.
After adding uid, recheck the uid level as
described under “How to Check,” earlier in
this section.
When the correct uid level is obtained, push the
dipstick back in all the way; then ip the handle
down to lock the dipstick in place.
Engine Coolant
The cooling system in your vehicle is lled with
DEX-COOL®engine coolant. This coolant is designed
to remain in your vehicle for ve years or 150,000 miles
(240 000 km), whichever occurs rst, if you add only
DEX-COOL
®extended life coolant.
The following explains your cooling system and how to
add coolant when it is low. If you have a problem
with engine overheating, seeEngine Overheating on
page 5-24.
A 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant will:
Give freezing protection down to−34°F (−37°C).
Give boiling protection up to 265°F (129°C).
Protect against rust and corrosion.
Help keep the proper engine temperature.
Let the warning lights and gages work as
they should.
Notice:Using coolant other than DEX-COOL
®may
cause premature engine, heater core or radiator
corrosion. In addition, the engine coolant may
require changing sooner, at 30,000 miles (50 000 km)
or 24 months, whichever occurs rst. Any repairs
would not be covered by your warranty. Always use
DEX-COOL
®(silicate-free) coolant in your vehicle.
5-22

Page 370 of 370

Traction
Stabilitrak®System........................................ 4-8
Transmission
Fluid, Automatic...........................................5-19
Transmission Operation, Automatic....................2-22
Trip Odometer................................................3-24
Turn and Lane-Change Signals.......................... 3-8
Turn Signal/Multifunction Lever........................... 3-7
U
Understanding Radio Reception........................3-72
Uniform Tire Quality Grading............................5-63
V
Vehicle
Control........................................................ 4-5
Damage Warnings........................................... iv
Symbols......................................................... iv
Vehicle Data Collection and Event Data
Recorders.................................................... 7-9
Vehicle Identication
Number (VIN).............................................5-91
Service Parts Identication Label...................5-91
Ventilation Adjustment......................................3-20
Visors...........................................................2-17
Voltmeter Gage..............................................3-28
W
Warning Lights, Gages and Indicators................3-22
Warnings
Hazard Warning Flashers............................... 3-6
Other Warning Devices.................................. 3-6
Safety and Symbols......................................... iii
Vehicle Damage.............................................. iv
Wheels
Alignment and Tire Balance..........................5-64
Replacement...............................................5-65
Where to Put the Restraint...............................1-42
Windows.......................................................2-15
Manual......................................................2-15
Power........................................................2-16
Swing-Out Windows.....................................2-17
Windshield
Wiper Blades, Cleaning................................5-87
Windshield Washer.........................................3-10
Fluid..........................................................5-33
Windshield Wiper
Blade Replacement......................................5-51
Fuses........................................................5-92
Windshield Wipers......................................... 3-9
Winter Driving................................................4-24
Y
Your Vehicle and the Environment....................... 6-2
12