cooling CHEVROLET EXPRESS 2009 Owner's Manual

Capacities and Specications
If your vehicle has the DURAMAX Diesel engine, see the DURAMAX Diesel manual for more information.
The following approximate capacities are given in metric and English conversions. SeeRecommended Fluids and
Lubricants on page 7-12for more information.
ApplicationCapacities
Metric English
Air Conditioning Refrigerant R134aFor the air conditioning system refrigerant charge
amount, see the refrigerant caution label located
under the hood. See your dealer/retailer for more
information.
Cooling System without Rear Heat
4.3L V6 9.5 L 10.0 qt
4.8L V8, 5.3L V8 11.8 L 12.4 qt
6.0L V8 13.1 L 13.8 qt
Cooling System with Rear Heat
4.3L V6 12.3 L 13.0 qt
4.8L V8, 5.3L V8 14.6 L 15.4 qt
6.0L V8 16.1 L 17.0 qt
Engine Oil with Filter
4.3L V6 4.3 L 4.5 qt
4.8L V8, 5.3L V8, 6.0L V8 5.7 L 6.0 qt
6-116

MaintenanceII
•Perform all services described in MaintenanceI.
•Steering and suspension inspection. Visual
inspection for damaged, loose, or missing parts or
signs of wear.
•Lubricate the front suspension, kingpin bushings,
steering linkage, and rear driveline center splines.
•Engine cooling system inspection. Visual inspection
of hoses, pipes, fittings, and clamps and
replacement, if needed.
•Windshield wiper blade inspection for wear,
cracking, or contamination and windshield and wiper
blade cleaning, if contaminated. SeeWindshield
and Wiper Blades on page 6-106. Worn or damaged
wiper blade replacement. SeeWindshield Wiper
Blade Replacement on page 6-59.
•Body hinges and latches, key lock cylinders, folding
seat hardware, and rear compartment hinges,
linkage, and handle pivot points lubrication. See
Recommended Fluids and Lubricants on page 7-12.
More frequent lubrication may be required when
vehicle is exposed to a corrosive environment.
Applying silicone grease on weatherstrips with a
clean cloth makes them last longer, seal better, and
not stick or squeak.
•Restraint system component check. SeeChecking
the Restraint Systems on page 2-80.
•Automatic transmission fluid level check and adding
fluid, if needed. SeeAutomatic Transmission Fluid
(4-Speed Transmission) on page 6-21orAutomatic
Transmission Fluid (6-Speed Transmission) on
page 6-24.
•All-wheel drive vehicles: Transfer case fluid level
check and adding fluid, if needed.
7-5

•Engine air cleaner filter inspection. SeeEngine Air
Cleaner/Filter on page 6-20.
•Vehicles with diesel engine or GVWR above
4 536 kg (10,000 lbs) only: Shields inspection
for damage or looseness. Adjust or replace as
required. This is a Noise Emission Control Service.
Applicable to vehicles sold in the United States
and recommended for vehicles sold in Canada.
Additional Required Services
At the First 160 km/100 Miles,
1 600 km/1,000 Miles, and 10 000 km/
6,000 Miles
•
For vehicles with dual wheels: Check dual wheel
nut torque. For proper torque, seeCapacities
and Specications on page 6-116.
At Each Fuel Stop
•
Engine oil level check. SeeEngine Oil on
page 6-15.
•Engine coolant level check. SeeEngine Coolant on
page 6-29.
•Windshield washer fluid level check. SeeWindshield
Washer Fluid on page 6-39.
Once a Month
•
Tire inflation check. SeeInation - Tire Pressure on
page 6-68.
•Tire wear inspection. SeeTire Inspection and
Rotation on page 6-75.
Once a Year
•
Starter switch check. SeeOwner Checks and
Services on page 7-10.
•Parking brake and automatic transmission P (Park)
mechanism check. SeeOwner Checks and
Services on page 7-10.
•Automatic transmission shiftlock control system
check. SeeOwner Checks and Services on
page 7-10.
•Ignition transmission lock check. SeeOwner
Checks and Services on page 7-10.
•Engine cooling system and pressure cap pressure
check. Radiator and air conditioning condenser
outside cleaning. SeeCooling System on
page 6-28.
7-6

First Engine Oil Change After Every
160 000 km/100,000 Miles
•
Automatic transmission fluid change (normal
service). SeeAutomatic Transmission Fluid
(4-Speed Transmission) on page 6-21orAutomatic
Transmission Fluid (6-Speed Transmission) on
page 6-24.
•All-wheel drive only: Transfer case fluid change
(normal service). Check vent hose at transfer
case for kinks and proper installation. Check to be
sure vent hose is unobstructed, clear, and free
of debris. During any maintenance, if a power
washer is used to clean mud and dirt from the
underbody, care should be taken to not directly
spray the transfer case output seals. High pressure
water can overcome the seals and contaminate
the transfer case fluid. Contaminated fluid will
decrease the life of the transfer case and should
be replaced.
•Spark plug replacement and spark plug wires
inspection.An Emission Control Service.
First Engine Oil Change After Every
240 000 km/150,000 Miles
•
Engine cooling system drain, flush, and refill,
cooling system and cap pressure check, and
cleaning of outside of radiator and air conditioning
condenser (or every 5 years, whichever occurs
first). SeeEngine Coolant on page 6-29.
An Emission Control Service.
•Engine accessory drive belt inspection for fraying,
excessive cracks, or obvious damage and
replacement, if needed.An Emission Control
Service.
7-8

Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and filter. Reset oil life system.••
Engine coolant level check.••
Windshield washer fluid level check.••
Tire inflation pressures check.••
Tire wear inspection.••
Rotate tires.••
Fluids visual leak check.••
Engine air cleaner filter inspection (vehicles driven in dusty conditions only).••
Brake system inspection.••
Chassis components lubrication.•
Steering and suspension inspection.•
Engine cooling system inspection.•
Windshield wiper blades inspection.•
Body components lubrication.•
Restraint system components check.•
Automatic transmission fluid level check.•
All-wheel drive only: Transfer case fluid level check.•
Engine air cleaner filter inspection (vehicles not driven in dusty conditions).•
Shields inspection.•
7-9

Child Restraints
Infants and Young Children...........................2-33
Lower Anchors and Tethers for Children..........2-42
Older Children.............................................2-30
Securing a Child Restraint in a Rear Seat
Position..................................................2-49
Securing a Child Restraint in the Right
Front Seat Position...........................2-52, 2-56
Systems.....................................................2-37
Where to Put the Restraint...........................2-40
Cigarette Lighter.............................................4-15
Circuit Breakers............................................6-110
Cleaning
Aluminum Wheels......................................6-107
Exterior Lamps/Lenses................................6-105
Fabric/Carpet............................................6-103
Finish Care...............................................6-106
Instrument Panel, Vinyl, and Other Plastic
Surfaces...............................................6-104
Interior.....................................................6-102
Tires........................................................6-107
Underbody Maintenance.............................6-108
Washing Your Vehicle.................................6-105
Weatherstrips............................................6-105
Windshield and Wiper Blades......................6-106
Climate Control System...................................4-15
Outlet Adjustment........................................4-17
Rear Air Conditioning and Heating System......4-18
Rear Heating System...................................4-18
Climate Controls.............................................1-13Clock, Setting.................................................4-60
Collision Damage Repair..................................8-13
Compass.......................................................4-42
Control of a Vehicle.......................................... 5-3
Coolant
Engine.......................................................6-29
Engine Temperature Gage............................4-29
Cooling System..............................................6-28
Courtesy Transportation Program......................8-11
Cruise Control.................................................. 4-6
Light..........................................................4-35
Customer Assistance......................................... 8-6
Offices......................................................... 8-6
Text Telephone (TTY) Users........................... 8-6
Customer Information
Service Publications Ordering Information........8-17
Customer Satisfaction Procedure........................ 8-2
D
Damage Repair, Collision.................................8-13
Data Recorders, Event....................................8-18
Daytime Running Lamps (DRL).........................4-10
Defensive Driving............................................. 5-2
Delayed Locking.............................................3-10
DIC Compass.................................................4-42
Disc, MP3......................................................4-72
Doing Your Own Service Work........................... 6-4
Dome Lamp Override......................................4-12
3

Engine (cont.)
Coolant Heater............................................3-25
Coolant Temperature Gage...........................4-29
Cooling System...........................................6-28
Drive Belt Routing.......................................7-15
Exhaust.....................................................3-40
Fan Noise..................................................6-37
Fast Idle System.........................................3-25
Oil .............................................................6-15
Overheating................................................6-35
Starting......................................................3-23
Engine Oil
Life System................................................6-18
Enhanced Technology Glass.............................3-19
Entry/Exit Lighting...........................................4-13
Event Data Recorders.....................................8-18
Extender, Safety Belt.......................................2-29
Exterior Lamps................................................. 4-9
F
Fast Idle System............................................3-25
Filter
Engine Air Cleaner......................................6-20
Finish Damage.............................................6-108
Fixed Mast Antenna........................................4-78
Flashers, Hazard Warning.................................. 4-3Flash-to-Pass................................................... 4-5
Flat Tire........................................................6-85
Flat Tire, Changing.........................................6-86
Flat Tire, Storing...........................................6-100
Fluid
Automatic Transmission........................6-21, 6-24
Power Steering...........................................6-38
Windshield Washer......................................6-39
Front Axle......................................................6-50
Fuel............................................................... 6-5
Additives...................................................... 6-7
California Fuel.............................................. 6-6
E85 (85% Ethanol)........................................ 6-8
Filling a Portable Fuel Container....................6-12
Filling the Tank...........................................6-10
Fuels in Foreign Countries.............................. 6-9
Gage .........................................................4-35
Gasoline Octane........................................... 6-6
Gasoline Specifications.................................. 6-6
Fuel Economy
Driving for Better.........................................1-18
Fuses
Engine Compartment Fuse Block.................6-112
Floor Console Fuse Block...........................6-111
Fuses and Circuit Breakers.........................6-110
Windshield Wiper.......................................6-110
5