engine CHEVROLET EXPRESS CARGO VAN 2007 1.G Owners Manual

How to Use This Manual
Many people read the owner manual from
beginning to end when they first receive their
new vehicle. If this is done, it can help you learn
about the features and controls for the vehicle.
Pictures and words work together in the owner
manual to explain things.
If your vehicle has the DURAMAX
®Diesel engine,
refer to the DURAMAX®Diesel supplement for
additional and specific information on this engine.
Index
A good place to quickly locate information about
the vehicle is the Index in the back of the manual.
It is an alphabetical list of what is in the manual
and the page number where it can be found.
Safety Warnings and Symbols
There are a number of safety cautions in this
book. We use a box and the word CAUTION
to tell about things that could hurt you if you
were to ignore the warning.
{CAUTION:
These mean there is something that could
hurt you or other people.
In the caution area, we tell you what the hazard
is. Then we tell you what to do to help avoid
or reduce the hazard. Please read these cautions.
If you do not, you or others could be hurt.
You will also find a
circle with a slash
through it in this book.
This safety symbol
means “Do Not,”
“Do Not do this” or
“Do Not let this happen.”
4

Vehicle Damage Warnings
Also, in this manual you will find these notices:
Notice:These mean there is something
that could damage your vehicle.
A notice tells about something that can damage
the vehicle. Many times, this damage would not
be covered by your vehicle’s warranty, and it
could be costly. But the notice will tell what to
do to help avoid the damage.
When you read other manuals, you might see
CAUTION and NOTICE warnings in different
colors or in different words.
There are also warning labels on the vehicle.
They use the same words, CAUTION or NOTICE.
Vehicle Symbols
The vehicle has components and labels that use
symbols instead of text. Symbols are shown
along with the text describing the operation or
information relating to a specific component,
control, message, gage, or indicator.
If you need help figuring out a specific name of
a component, gage, or indicator, reference
the following topics:
•Seats and Restraint Systems in Section 1
•Features and Controls in Section 2
•Instrument Panel Overview in Section 3
•Climate Controls in Section 3
•Warning Lights, Gages, and Indicators
in Section 3
•Audio System(s) in Section 3
•Engine Compartment Overview in Section 5
5

Keys............................................................ 102
Remote Keyless Entry (RKE) System........ 104
Remote Keyless Entry (RKE) System
Operation............................................... 105
Doors and Locks........................................ 108
Door Locks................................................ 108
Power Door Locks..................................... 109
Cargo Door Relocking............................... 109
Rear Door Security Locks......................... 110
Lockout Protection..................................... 110
Sliding Side Door...................................... 111
60/40 Swing-Out Side Door....................... 112
Rear Doors............................................... 114
Windows...................................................... 115
Manual Windows....................................... 115
Power Windows........................................ 116
Swing-Out Windows.................................. 117
Sun Visors................................................ 117
Theft-Deterrent Systems............................. 118
Passlock
®.................................................. 118
Starting and Operating Your Vehicle......... 119
New Vehicle Break-In................................ 119
Ignition Positions....................................... 120Retained Accessory Power (RAP)............. 121
Starting the Engine.................................... 122
Fuel Regulator........................................... 123
Engine Coolant Heater.............................. 123
Automatic Transmission Operation............. 125
Parking Brake........................................... 128
Shifting Into Park (P)................................. 129
Shifting Out of Park (P)............................. 130
Parking Over Things That Burn................. 131
Engine Exhaust......................................... 132
Running the Engine While Parked............. 133
Mirrors......................................................... 134
Manual Rearview Mirror............................. 134
Automatic Dimming Rearview Mirror with
Compass and Temperature Display........ 134
Outside Manual Mirror............................... 136
Outside Camper-Type Mirrors.................... 136
Outside Power Mirrors............................... 138
Outside Convex Mirror............................... 138
Outside Heated Mirrors............................. 139
Storage Areas............................................. 139
Section 2 Features and Controls
101

Visor Vanity Mirror
You may have visor vanity mirrors, with or without
lamps. Lift the mirror cover to turn the lamps
on, if you have them.
Theft-Deterrent Systems
Vehicle theft is big business, especially in some
cities. Although your vehicle has a number of
theft-deterrent features, we know that nothing we
put on it can make it impossible to steal.
Passlock®
Your vehicle is equipped with the Passlock®
theft-deterrent system.
Passlock
®is a passive theft-deterrent system.
Passlock®enables fuel if the ignition lock cylinder
is turned with a valid key. If a correct key is not
used or the ignition lock cylinder is tampered with,
fuel is disabled.During normal operation, the SECURITY light will
go off approximately five seconds after the key
is turned to RUN. SeeSecurity Light on page 183.
If the engine stalls and the SECURITY light flashes,
wait until the light stops flashing before trying to
restart the engine. Remember to release the key
from START as soon as the engine starts.
If the engine is running and the SECURITY light
comes on, you will be able to restart the engine if
you turn the engine off. However, your Passlock
®
system is not working properly and must be
serviced by your dealer/retailer. Your vehicle is not
protected by Passlock
®at this time. You may
also want to check the fuse. SeeFuses and Circuit
Breakers on page 393. See your dealer/retailer
for service.
Do not leave the key or device that disarms
or deactivates the theft deterrent system in
the vehicle.
118

Starting and Operating
Your Vehicle
New Vehicle Break-In
Notice:Your vehicle does not need an
elaborate break-in. But it will perform better in
the long run if you follow these guidelines:
Keep your speed at 55 mph (88 km/h)
or less for the rst 500 miles (805 km).
Do not drive at any one constant speed,
fast or slow, for the rst 500 miles
(805 km). Do not make full-throttle starts.
Avoid downshifting to brake, or slow,
the vehicle.
Avoid making hard stops for the rst
200 miles (322 km) or so. During this time
the new brake linings are not yet broken
in. Hard stops with new linings can
mean premature wear and earlier
replacement. Follow this breaking-in
guideline every time you get new brake
linings.
Do not tow a trailer during break-in. See
Towing a Trailer on page 269for the
trailer towing capabilities of your vehicle
and more information.
Following break-in, engine speed and load can
be gradually increased.
119

Ignition Positions
Use the key to turn
the ignition switch to
four different positions.
A (LOCK):This position locks the ignition and
transmission. It is a theft-deterrent feature. You will
only be able to remove the key when the ignition
is turned to LOCK.
Notice:If your key seems stuck in LOCK and
you cannot turn it, be sure you are using
the correct key; if so, is it all the way in? Turn
the key only with your hand. Using a tool to
force it could break the key or the ignition
switch. If none of these works, then your
vehicle needs service.B (ACCESSORY):This position lets you use
things like the radio and the windshield wipers
when the engine is off.
Lengthy operation of features such as the radio in
the accessory ignition position may drain the
battery and prevent your vehicle from starting.
Do not operate your vehicle in the accessory
ignition position for a long period of time.
C (RUN):This is the position for driving.
The battery could be drained if you leave the key
in the ACCESSORY or RUN position with the
engine off. You may not be able to start your
vehicle if the battery is allowed to drain for
an extended period of time.
D (START):This position starts the engine.
120

Key In the Ignition
Never leave your vehicle with the keys inside, as it
is an easy target for joy riders or thieves. If you
leave the key in the ignition and park your vehicle,
a chime will sound, when you open the driver’s
door. Always remember to remove your key from
the ignition and take it with you. This will lock
your ignition and transaxle. Also, always remember
to lock the doors.
The battery could be drained if you leave the key
in the ignition while your vehicle is parked.
You may not be able to start your vehicle after it
has been parked for an extended period of time.
Retained Accessory Power (RAP)
These vehicle accessories can be used for up to
10 minutes after the engine is turned off:
•Audio System
•Power Windows
These features will continue to work for up to
10 minutes after the key is turned to LOCK or until
one of the doors is opened.
121

Starting the Engine
Place the transmission in the proper gear.
Move your shift lever to PARK (P) or
NEUTRAL (N). Your engine will not start in
any other position – this is a safety feature. To
restart when you are already moving, use
NEUTRAL (N) only.
Notice:Do not try to shift to PARK (P) if your
vehicle is moving. If you do, you could
damage the transmission. Shift to PARK (P)
only when your vehicle is stopped.
Starting Procedure
1. With your foot off the accelerator pedal, turn
the ignition key to START. When the engine
starts, let go of the key. The idle speed will go
down as your engine gets warm. Do not
race the engine immediately after starting it.
Operate the engine and transmission gently to
allow the oil to warm up and lubricate all
moving parts.Your vehicle has a Computer-Controlled
Cranking System. This feature assists
in starting the engine and protects
components. If the ignition key is turned to the
START position, and then released when
the engine begins cranking, the engine
will continue cranking for a few seconds or
until the vehicle starts. If the engine does not
start and the key is held in START for
many seconds, cranking will be stopped after
15 seconds to prevent cranking motor
damage. To prevent gear damage, this system
also prevents cranking if the engine is
already running. Engine cranking can be
stopped by turning the ignition switch to the
ACCESSORY or LOCK position.
Notice:Cranking the engine for long periods
of time, by returning the key to the START
position immediately after cranking has ended,
can overheat and damage the cranking
motor, and drain the battery. Wait at least
15 seconds between each try, to allow
the cranking motor to cool down.
122

2. If the engine does not start after 5-10 seconds,
especially in very cold weather (below 0°F
or−18°C), it could be flooded with too much
gasoline. Try pushing the accelerator
pedal all the way to the floor and holding it
there as you hold the key in START for up to
a maximum of 15 seconds. Wait at least
15 seconds between each try, to allow the
cranking motor to cool down. When the engine
starts, let go of the key and accelerator. If
the vehicle starts briefly but then stops again,
do the same thing. This clears the extra
gasoline from the engine. Do not race the
engine immediately after starting it. Operate
the engine and transmission gently until the oil
warms up and lubricates all moving parts.
Notice:Your engine is designed to work with
the electronics in your vehicle. If you add
electrical parts or accessories, you could
change the way the engine operates. Before
adding electrical equipment, check with
your dealer/retailer. If you do not, your engine
might not perform properly. Any resulting
damage would not be covered by your
vehicle’s warranty.Fuel Regulator
Your vehicle has a fuel regulator that shuts the
fuel off when the engine reaches 5,600 rpm.
Engine Coolant Heater
In very cold weather, 0°F (−18°C) or colder, the
engine coolant heater can help. You will get easier
starting and better fuel economy during engine
warm-up. Usually, the coolant heater should
be plugged in a minimum of four hours prior to
starting your vehicle. At temperatures above 32°F
(0°C), use of the coolant heater is not required.
Your vehicle may also have an internal thermostat
in the plug end of the cord. This will prevent
operation of the engine coolant heater when the
temperature is at or above 0°F (−18°C) as
noted on the cord.
123

To Use the Engine Coolant Heater
1. Turn off the engine.
2. Open the hood and unwrap the electrical cord.
The cord for the engine coolant heater is
located on the driver’s side of the engine
compartment and is attached to the hose for
the power steering reservoir.
3. Plug it into a normal, grounded 110-volt
AC outlet.
{CAUTION:
Plugging the cord into an ungrounded
outlet could cause an electrical shock.
Also, the wrong kind of extension cord
could overheat and cause a re. You
could be seriously injured. Plug the cord
into a properly grounded three-prong
110-volt AC outlet. If the cord will not
reach, use a heavy-duty three-prong
extension cord rated for at least 15 amps.4. Before starting the engine, be sure to unplug
and store the cord as it was before to keep it
away from moving engine parts. If you do
not, it could be damaged.
How long should you keep the coolant heater
plugged in? The answer depends on the outside
temperature, the kind of oil you have, and
some other things. Instead of trying to list
everything here, we ask that you contact your
dealer/retailer in the area where you will be parking
your vehicle. The dealer/retailer can give you
the best advice for that particular area.
124