cooling CHEVROLET EXPRESS CARGO VAN 2007 1.G Owners Manual

Climate Controls
Climate Control System
With this system you can control the heating,
cooling and ventilation for your vehicle.
Turn the right knob clockwise or counterclockwise
to direct the airflow inside of your vehicle.
To change the current mode, select one of
the following:
H(Vent):This mode directs air to the instrument
panel outlets.
)(Bi-Level):This mode directs about half of the
air to the instrument panel outlets, then directs
most of the remaining air to the floor outlets. Some
air may be directed toward the windshield.
6(Floor):This mode directs most of the air to
the floor outlets with some air directed to the
outboard outlets (for the side windows) and some
air directed to the windshield.
The right knob can also be used to select the
defrost and defog modes. Information on defogging
and defrosting can be found later in this section.
9(Fan):Turn the left knob clockwise or
counterclockwise to increase or decrease the
fan speed.
Temperature Control:Turn the center knob
clockwise or counterclockwise to increase
or decrease the temperature inside your vehicle.
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If your vehicle has air conditioning, your heating/air
conditioning controls will look like this:
On hot days, open the windows to let hot inside
air escape; then close them. This helps to reduce
the time it takes for your vehicle to cool down.
It also helps the system to operate more efficiently.
A/C (Air Conditioning):This setting will begin to
cool and dehumidify the air inside of your vehicle.
MAX A/C (Maximum Air Conditioning):Turn the
right knob to MAX A/C for maximum cooling.
This setting cools the air the fastest, by
recirculating the inside air.
Defogging and Defrosting
Fog on the inside of windows is a result of high
humidity (moisture) condensing on the cool window
glass. This can be minimized if the climate control is
used properly. There are two modes to clear fog or
frost from your windshield and side windows.Use the defog mode to clear the windows of fog or
moisture and warm the passengers. Use the defrost
mode to remove fog or frost from the windshield
more quickly. For best results, clear all snow and
ice from the windshield before defrosting.
Turn the knob on the right of the climate control
panel to select the defog or defrost mode.
-(Defog):With this setting, the outside air
comes out of both the floor and defroster outlets.
Adjust the temperature knob for warmer or
cooler air. The air conditioning compressor may
operate in this setting to dehumidify the air.
1(Defrost):This setting operates the defroster.
Most of the air comes out near the windshield,
with some going to the floor outlets and front side
windows. The air conditioning compressor may
operate in this setting to dehumidify the air.
The defog setting is useful for cold weather with a
large number of passengers or very humid
conditions to help keep the windshield clear. Use
defrost to remove fog or ice from the windshield
quickly in extremely cold conditions. The
temperature knob should be in the red area and
the fan control toward high. Do not drive the
vehicle until all the windows are clear.
161

Hill and Mountain Roads
Driving on steep hills or mountains is different
from driving in flat or rolling terrain.If you drive regularly in steep country, or if you are
planning to visit there, here are some tips that
can make your trips safer and more enjoyable.
•Keep your vehicle in good shape. Check
all fluid levels and also the brakes, tires,
cooling system, and transmission. These parts
can work hard on mountain roads.
{CAUTION:
If you do not shift down, the brakes could
get so hot that they would not work well.
You would then have poor braking or
even none going down a hill. You could
crash. Shift down to let the engine assist
the brakes on a steep downhill slope.
254

Driving with a Trailer
{CAUTION:
If you have a rear-most window open and
you pull a trailer with your vehicle, carbon
monoxide (CO) could come into your
vehicle. You can not see or smell CO. It
can cause unconsciousness or death. See
Engine Exhaust on page 132. To maximize
your safety when towing a trailer:
Have your exhaust system inspected
for leaks, and make necessary repairs
before starting on your trip.
Keep the rear-most windows closed.
If exhaust does come into your vehicle
through a window in the rear or another
opening, drive with your front, main
heating or cooling system on and with
the fan on any speed. This will bring
fresh, outside air into your vehicle.
CAUTION: (Continued)
CAUTION: (Continued)
Do not use the climate control
setting for maximum air because it
only recirculates the air inside your
vehicle. See Climate Control System
in the Index.
Towing a trailer requires a certain amount of
experience. Before setting out for the open road,
you’ll want to get to know your rig. Acquaint
yourself with the feel of handling and braking with
the added weight of the trailer. And always
keep in mind that the vehicle you are driving is
now a good deal longer and not nearly as
responsive as your vehicle is by itself.
Before you start, check all trailer hitch parts and
attachments, safety chains, electrical connector,
lamps, tires and mirror adjustment. If the trailer has
electric brakes, start your vehicle and trailer
moving and then apply the trailer brake controller
by hand to be sure the brakes are working.
This lets you check your electrical connection at
the same time.
282

Maintenance When Trailer Towing
Your vehicle will need service more often when
you’re pulling a trailer. See the Maintenance
Schedule for more on this. Things that are
especially important in trailer operation are
automatic transmission fluid (don’t overfill), engine
oil, axle lubricant, belt, cooling system and
brake system. Each of these is covered in this
manual, and the Index will help you find them
quickly. If you’re trailering, it’s a good idea
to review these sections before you start your trip.
Check periodically to see that all hitch nuts and
bolts are tight.
Trailer Wiring Harness
The optional heavy-duty trailer wiring package
includes a seven-wire harness assembly at the rear
of the vehicle and a four-wire harness assembly
under the left hand side of the instrument panel.
The seven-wire harness assembly is taped together
and located in a frame pocket at the driver side rear
left corner of the frame. The seven-wire harness
includes a 30-amp feed wire.Both harnesses come without connectors and
should be wired by a qualified electrical technician.
The technician can use the following color code
chart when connecting the wiring harness to your
trailer and trailer brake controller.
Seven-Wire Harness
•Light Green: Back-up lamps
•Brown: Parking lamps
•Yellow: Left stoplamp and turn signal
•Dark Green: Right stoplamp and turn signal
•Dark Blue: Use for electric trailer brakes
•Red/Black Stripe: Trailer accessory
•White (heavy gage): Ground wire
Four-Wire Harness (Trailer Brake Controller)
•Black: Ground
•Red/White Stripe: Fused Battery
•Dark Blue: Trailer Brake Feed
•Light Blue: Fused Stoplamp/CHMSL
286

Service........................................................ 290
Accessories and Modifications................... 290
California Proposition 65 Warning.............. 291
Doing Your Own Service Work.................. 291
Adding Equipment to the Outside of
Your Vehicle.......................................... 292
Fuel............................................................. 292
Gasoline Octane........................................ 293
Gasoline Specifications.............................. 293
California Fuel........................................... 293
Additives................................................... 294
Fuel E85 (85% Ethanol)............................ 295
Fuels in Foreign Countries........................ 296
Filling the Tank......................................... 297
Filling a Portable Fuel Container............... 299
Checking Things Under the Hood.............. 300
Hood Release........................................... 300
Engine Compartment Overview.................. 302
Engine Oil (Gasoline Engine).................... 303
Engine Oil Life System
(Gasoline Engine).................................. 306
Engine Air Cleaner/Filter............................ 308
Automatic Transmission Fluid.................... 309
Engine Coolant.......................................... 312Radiator Pressure Cap.............................. 315
Engine Overheating................................... 315
Cooling System......................................... 317
Engine Fan Noise..................................... 323
Power Steering Fluid................................. 323
Windshield Washer Fluid........................... 324
Brakes...................................................... 325
Battery...................................................... 329
Jump Starting............................................ 330
All-Wheel Drive........................................... 336
Rear Axle.................................................... 337
Front Axle................................................... 338
Noise Control System................................. 338
Tampering with Noise Control System
Prohibited.............................................. 338
Bulb Replacement....................................... 340
Halogen Bulbs........................................... 340
Headlamps................................................ 340
Front Turn Signal, Sidemarker and
Parking Lamps....................................... 342
Center High-Mounted Stoplamp (CHMSL) ... 342
Taillamps................................................... 343
Replacement Bulbs................................... 344
Section 5 Service and Appearance Care
287

A. Battery. SeeBattery on page 329.
B. Radiator Pressure Cap. SeeRadiator Pressure
Cap on page 315.
C. Coolant Recovery Tank. SeeCooling System
on page 317.
D. Automatic Transmission Fluid Dipstick. See
“Checking the Fluid Level” underAutomatic
Transmission Fluid on page 309.
E. Engine Oil Fill Cap. See “When to Add Engine
Oil” underEngine Oil (Gasoline Engine) on
page 303.
F. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil (Gasoline Engine) on
page 303.
G. Engine Air Cleaner/Filter. SeeEngine
Air Cleaner/Filter on page 308.
H. Power Steering Fluid Reservoir. SeePower
Steering Fluid on page 323.
I. Brake Master Cylinder Reservoir. See “Brake
Fluid” underBrakes on page 325.
J. Windshield Washer Fluid Reservoir. See
“Adding Washer Fluid” underWindshield
Washer Fluid on page 324.Engine Oil (Gasoline Engine)
If your vehicle has a diesel engine, see “Engine
Oil” in the DURAMAX®Diesel Engine Supplement.
Checking Engine Oil
It is a good idea to check the engine oil every time
you get fuel. In order to get an accurate reading,
the oil must be warm and the vehicle must be
on level ground.
The engine oil dipstick handle is a yellow loop.
SeeEngine Compartment Overview on page 302
for the location of the engine oil dipstick.
1. Turn off the engine and give the oil several
minutes to drain back into the oil pan. If you
do not do this, the oil dipstick might not
show the actual level.
2. Pull out the dipstick and clean it with a paper
towel or cloth, then push it back in all the
way. Remove it again, keeping the tip down,
and check the level.
303

How to Add Automatic
Transmission Fluid
Refer to the Maintenance Schedule to determine
what kind of transmission fluid to use. See
Recommended Fluids and Lubricants on page 415.
Using a funnel, add fluid down the transmission
dipstick tube only after checking the transmission
fluid while it is hot. A cold check is used only
as a reference. If the fluid level is low, add only
enough of the proper fluid to bring the level up to
the HOT area for a hot check. It does not take
much fluid, generally less than one pint (0.5 L).
Do not overfill.
Notice:Use of the incorrect automatic
transmission uid may damage your vehicle,
and the damages may not be covered by
your warranty. Always use the automatic
transmission uid listed inRecommended
Fluids and Lubricants on page 415.
•After adding fluid, recheck the fluid level as
described under “How to Check Automatic
Transmission Fluid,” earlier in this section.
•When the correct fluid level is obtained, push
the dipstick back in all the way; then flip the
handle down to lock the dipstick in place.
Engine Coolant
If your vehicle has the DURAMAX®Diesel engine,
see the DURAMAX®Diesel manual for more
information.
The cooling system in your vehicle is filled with
DEX-COOL
®engine coolant. This coolant is
designed to remain in your vehicle for five years
or 150,000 miles (240 000 km), whichever
occurs first, if you add only DEX-COOL
®
extended life coolant.
The following explains your cooling system and
how to add coolant when it is low. If you have
a problem with engine overheating, seeEngine
Overheating on page 315.
A 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant will:
•Give freezing protection down to−34°F (−37°C).
•Give boiling protection up to 265°F (129°C).
•Protect against rust and corrosion.
•Help keep the proper engine temperature.
•Let the warning lights and gages work as
they should.
312

Notice:Using coolant other than
DEX-COOL®may cause premature engine,
heater core, radiator and fuel operated heater
(FOH) corrosion. In addition, the engine coolant
may require changing sooner, at 30,000 miles
(50 000 km) or 24 months, whichever occurs
rst. Any repairs would not be covered by your
warranty. Always use DEX-COOL
®(silicate-free)
coolant in your vehicle.
What to Use
Use a mixture of one-half clean, drinkable water
and one-half DEX-COOL®coolant which will
not damage aluminum parts. If you use this coolant
mixture, you do not need to add anything else.
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can
boil before the proper coolant mixture will.
Your vehicle’s coolant warning system is
set for the proper coolant mixture.
CAUTION: (Continued)
CAUTION: (Continued)
With plain water or the wrong mixture, your
engine could get too hot but you would
not get the overheat warning. Your engine
could catch re and you or others could
be burned. Use a 50/50 mixture of clean,
drinkable water and the proper coolant.
Notice:If you use an improper coolant
mixture, your engine could overheat and be
badly damaged. The repair cost would not be
covered by your warranty. Too much water
in the mixture can freeze and crack the engine,
radiator, heater core, and other parts.
If you have to add coolant more than four times
a year, have your dealer/retailer check your
cooling system.
Notice:If you use extra inhibitors and/or
additives in your vehicle’s cooling system,
you could damage your vehicle. Use only the
proper mixture of the engine coolant listed
in this manual for the cooling system.
SeeRecommended Fluids and Lubricants
on page 415for more information.
313

{CAUTION:
You can be burned if you spill coolant
on hot engine parts. Coolant contains
ethylene glycol, and it will burn if the
engine parts are hot enough. Do not spill
coolant on a hot engine.
Occasionally check the coolant level in the
radiator. For information on how to add coolant to
the radiator, seeCooling System on page 317.
Radiator Pressure Cap
The radiator pressure cap is located near the
center of the engine compartment. SeeEngine
Compartment Overview on page 302for more
information on location.
Notice:If the pressure cap is not tightly
installed, coolant loss and possible engine
damage may occur. Be sure the cap is
properly and tightly secured.
Engine Overheating
If your vehicle has the DURAMAX®Diesel engine,
see the DURAMAX®Diesel manual for more
information.
You will find an engine coolant temperature gage
on your vehicle’s instrument panel. SeeEngine
Coolant Temperature Gage on page 178for more
information.
315