CHEVROLET EXPRESS CARGO VAN 2008 1.G Owners Manual

Notice:Using chrome polish on aluminum wheels
could damage the wheels. The repairs would not
be covered by your warranty. Use chrome polish on
chrome wheels only.
The surface of these wheels is similar to the painted
surface of the vehicle. Do not use strong soaps,
chemicals, abrasive polishes, abrasive cleaners,
cleaners with acid, or abrasive cleaning brushes on
them because the surface could be damaged. Do not
use chrome polish on aluminum wheels.
Notice:If you drive your vehicle through an
automatic car wash that has silicone carbide tire
cleaning brushes, you could damage the aluminum
or chrome-plated wheels. The repairs would not
be covered by your warranty. Never drive a vehicle
equipped with aluminum or chrome-plated wheels
through an automatic car wash that uses silicone
carbide tire cleaning brushes.Tires
To clean the tires, use a stiff brush with tire cleaner.
Notice:Using petroleum-based tire dressing
products on your vehicle may damage the paint
nish and/or tires. When applying a tire dressing,
always wipe off any overspray from all painted
surfaces on your vehicle.
Sheet Metal Damage
If the vehicle is damaged and requires sheet metal
repair or replacement, make sure the body repair shop
applies anti-corrosion material to parts repaired or
replaced to restore corrosion protection.
Original manufacturer replacement parts will provide the
corrosion protection while maintaining the warranty.
5-105

Finish Damage
Any stone chips, fractures or deep scratches in the
finish should be repaired right away. Bare metal
will corrode quickly and may develop into major repair
expense.
Minor chips and scratches can be repaired with touch-up
materials available from your dealer/retailer. Larger
areas of finish damage can be corrected in your
dealer’s/retailer’s body and paint shop.
Underbody Maintenance
Chemicals used for ice and snow removal and dust
control can collect on the underbody. If these are not
removed, corrosion and rust can develop on the
underbody parts such as fuel lines, frame, floor pan,
and exhaust system even though they have corrosion
protection.At least every spring, flush these materials from the
underbody with plain water. Clean any areas where mud
and debris can collect. Dirt packed in close areas of
the frame should be loosened before being flushed.
Your dealer/retailer or an underbody car washing system
can do this for you.
Chemical Paint Spotting
Some weather and atmospheric conditions can create a
chemical fallout. Airborne pollutants can fall upon and
attack painted surfaces on the vehicle. This damage can
take two forms: blotchy, ring-shaped discolorations,
and small, irregular dark spots etched into the
paint surface.
Although no defect in the paint job causes this, we will
repair, at no charge to the owner, the surfaces of
new vehicles damaged by this fallout condition within
12 months or 12,000 miles (20 000 km) of purchase,
whichever occurs first.
5-106

Vehicle Care/Appearance Materials
Description Usage
Polishing ClothInterior and exterior
polishing cloth.
Tar and Road Oil
RemoverRemoves tar, road oil,
and asphalt.
Chrome Cleaner and
PolishUse on chrome or
stainless steel.
White Sidewall Tire
CleanerRemoves soil and black
marks from whitewalls
and raised white lettering.
Vinyl Cleaner Cleans vinyl.
Glass CleanerRemoves dirt, grime,
smoke and fingerprints.
Chrome Wheel CleanerRemoves dirt and grime
from chrome wheels.
Finish EnhancerRemoves dust,
fingerprints, and surface
contaminants. Spray on
and wipe off.
Description Usage
Swirl Remover PolishRemoves swirl marks, fine
scratches, and other light
surface contamination.
Cleaner WaxRemoves light scratches
and protects finish.
Foaming Tire Shine Low
GlossCleans, shines, and
protects tires. No wiping
necessary.
Wash Wax ConcentrateMedium foaming
shampoo. Cleans and
lightly waxes.
Biodegradable and
phosphate free.
Spot LifterQuickly removes spots
and stains from carpets,
vinyl, and cloth
upholstery.
Odor EliminatorOdorless spray odor
eliminator used on fabrics,
vinyl, leather and carpet.
5-107

Vehicle Identication
Vehicle Identication Number (VIN)
This is the legal identifier for your vehicle. It appears on
a plate in the front corner of the instrument panel, on
the driver side. You can see it if you look through
the windshield from outside your vehicle. The VIN also
appears on the Certification/Tire and Service Parts
labels and the certificates of title and registration.
Engine Identication
The eighth character in the VIN is the engine code. This
code helps you identify your vehicle’s engine,
specifications, and replacement parts. SeeCapacities
and Specifications on page 5-116for your vehicle’s
engine code.
Service Parts Identication Label
This label is on the front passenger door frame. It is very
helpful if you ever need to order parts. The label has
the following information:
•Vehicle Identification Number (VIN)
•Model designation
•Paint information
•Production options and special equipment
Do not remove this label from the vehicle.
5-108

Electrical System
Add-On Electrical Equipment
Notice:Do not add anything electrical to your
vehicle unless you check with your dealer/retailer
rst. Some electrical equipment can damage
your vehicle and the damage would not be covered
by your warranty. Some add-on electrical equipment
can keep other components from working as they
should.
Add-on equipment can drain your vehicle’s battery, even
if your vehicle is not operating.
Your vehicle has an airbag system. Before attempting to
add anything electrical to your vehicle, seeServicing
Your Airbag-Equipped Vehicle on page 1-73.
Headlamp Wiring
The headlamp wiring is protected by fuses in the engine
compartment fuse block. An electrical overload will
cause the lamps to flicker on and off, or in some cases
to remain off. If this happens, have your headlamp
wiring checked right away.
Windshield Wiper Fuses
The windshield wiper motor is protected by a circuit
breaker and a fuse. If the motor overheats due to heavy
snow, etc., the wiper will stop until the motor cools.
Although the circuit is protected from electrical overload,
overload due to heavy snow, etc., may cause wiper
linkage damage. Always clear ice and heavy snow from
the windshield before using the windshield wipers. If
the overload is caused by some electrical problem and
not snow, etc., be sure to get it fixed.
Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected from
short circuits by a combination of fuses and circuit
breakers. This greatly reduces the chance of fires
caused by electrical problems.
Look at the silver-colored band inside the fuse. If the
band is broken or melted, replace the fuse. Be sure you
replace a bad fuse with a new one of the identical
size and rating.
5-109

Floor Console Fuse Block
The floor console fuse block is located under the
driver seat.
Fuse Usage
1 Climate Control 2 (HVAC)
2 Compass
5-110

Fuse Usage
3Ignition Switch, Theft Deterrent
System Module (PK3)
4 Upfitter Courtesy Lamps
5 Climate Control 1 (HVAC)
6 Empty
7 Instrument Panel Cluster
8 Audio System, Chime
9 Auxiliary Park Lamp
10 Auxiliary Trailer Back-up Lamps
11Remote Function Actuator, Tire
Pressure Monitor (TPM)
12 Climate Control (HVAC) Controls
13 Trailer Park Lamps
14 Front Park Lamps
15 Taillamps, Back-up Lamps
16 Empty
17 Steering Wheel Sensor
18 Outside Rearview Mirror Switch
19 Empty
20 EmptyFuse Usage
21 Rear Defogger
22 Outside Rearview Mirror Heater
23 Empty
24 Empty
25 Cargo Door Unlock
26 Rear Door Lock
27 Front Door Lock
28 Rear Passenger Door Unlock
29 Upfitter Park Lamps
30 Front Passenger Door Unlock
31 Driver Door Unlock
32Airbag System, Automatic Occupant
Sensing (AOS) System
33 Right Rear Park Lamp
34 Left Rear Park Lamp
35 Upfitter Auxiliary 2 (J-Case)
36 Upfitter Auxiliary 1 (J-Case)
37 Rear Blower (J-Case)
38 Empty (J-Case)
5-111

Relays Usage
39 Run (High Current Micro)
40 Park Lamps (High Current Micro)
41 Empty (Mini Micro)
42Upfitter Auxiliary 2 (High Current
ISO Relay)
43Retained Accessory Power (RAP)
(High Current Micro)
44 Rear Defogger (High Current Micro)
Circuit Breaker Usage
45 Power Window
46 Power Seats
Engine Compartment Fuse Block
The fuse block is located in the engine compartment on
the driver side of the vehicle.
Notice:Spilling liquid on any electrical components
on your vehicle may damage it. Always keep the
covers on any electrical component.
5-112

Fuse Usage
1 Left High-Beam Headlamp
2 Fuel Pump
3 Empty
4 Fuel Heater (Diesel)Fuse Usage
5 Right High-Beam Headlamp
6 Empty
7 Left Low-Beam Headlamp
8 Right Stoplamp, Trailer Turn Signal
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Fuse Usage
9 Right Low-Beam Headlamp
10 Daytime Running Lamps 2 (DRL)
11Fuel System Control Module
Ignition (Gas)
12 Daytime Running Lamps 1 (DRL)
13 Auxiliary Stoplamp
14Fuel Operated Heater Module
(Diesel)
15Fuel System Control Module
Battery (Gas)
16 Left Stoplamp, Trailer Turn Signal
17 Canister Vent Solenoid (Gas)
18 Empty
19 Empty
20 Body Control Module 1
21 Special Equipment Option (SEO)
22 Body Control Module 4
23 Body Control Module 6
24 Empty
25 Body Control Module 7
26 Body Control Module 3
27 Body Control Module 5Fuse Usage
28 Empty
29 Empty
30 Instrument Panel Cluster
31 Empty
32 Brake Switch
33 Auxiliary Power Outlet
34 Airbag
35 Trailer Wiring
36 Steering Wheel Sensor (Gas)
37 Body Control Module 2
38Cigarette Lighter, Data Link
Controller
39 Windshield Wiper
40 Empty
41 Windshield Washer
42 Empty
43 Horn
44Transmission Control Module
Battery
45 Empty
46 Oxygen Sensor 1 (Gas)
5-114